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ContentsRod series
MicropulseTransducers
Generaldata
Analoginterface
Digitalpulseinteface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installationnotes
Specialseries
B.1
B.2 General dataB.4 Analog interfaceB.6 Digital
pulse interfaceB.8 SSD interfaceB.10 CANopen interfaceB.12 PROFIBUS-DP
interfaceB.14 Magnets and
floatsB.16 Installation notesB.18 Special series
BTLB
BTL5 Rod-style
100 g/6 ms per IEC 60068-2-2712 g, 10...2000 Hz per IEC 60068-2-6
yesTranszorb protection diodes
500 V (GND to housing)IP 67 (when BKS-S... IP 67 connector is in place)
Anodized aluminum/1.4571 stainless tube,1.3952 stainless investment cast flange
thread M18×1,5, 3/4"-16UNF on request600 bar installed in hydraulic cylinder
connector or integral cable
EN 55011 Group 1, Class AIEC 61000-4-2 Severity Level 3IEC 61000-4-3 Severity Level 3IEC 61000-4-4 Severity Level 4IEC 61000-4-6 Severity Level 3
0025, 0050, 0075, 0100, 0125, 0150, 0175, 0200, 0225, 0250, 0275, 0300, 0325, 0350, 0375, 0400, 0425, 0450, 0475, 0500, 0550, 0600, 0650, 0700, 0750, 0800, 0850, 0900, 0950, 1000, 1100, 1200, 1300, 1400, 1500, 1600, 1700, 1800, 1900, 2000, 2250, 2500, 2750, 3000, 3250, 3500, 3750, 3850, 4000 or in 5-mm increments on request
Series
Shock loadVibrationPolarity reversal protectedOvervoltage protectionDielectric strengthEnclosure rating per IEC 60529Housing material
MountingPressure ratingConnection typeEMC testings:RF emissionStatic electricity (ESD)Electromagnetic fields (RFI)Fast transients (BURST)Line-carried noise,induced by high-frequency fieldsStandard nominal strokes [mm]
General DataRod Series
MicropulseTransducers
Pressure rated to 600 bar,high repeatability,non-contact, rugged
The BTL Micropulse trans-ducer is the rugged positionfeedback system for useunder extreme ambientconditions measuringbetween 25 and 4000 mm.
The actual waveguide isprotected inside a high-pressure resistant stainlesssteel tube. The systemis ideal for use in hydrauliccylinders for positionfeedback or as a levelmonitor with aggressivemedia in the food andchemical industries.
B.2
Included– Transducer (select your interface starting
page B.4)– Jam nuts M18×1.5– User's manual
▼ Please order separately:Magnets page B.14Floats page B.15Connectors starting page BKS.3
Series BTL5 Rod-style
Generaldata
Analoginterface
Digitalpulseinteface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installationnotes
Specialseries
B.3
MicropulseTransducers
General DataRod Series
Mounting surface
ThreadM4×4/6 deep
Nominal stroke = measuring areaDamping zone
(non-usable area)
Magnet
Thread M18x1,5
InterfaceAnalog A, E, C, GDigital P, M, ISSDSSDSSDSSDSSD S
A (mm)745774
InterfaceAnalog A, E, C, GDigital P, M, ISSDSSDSSDSSDSSD S
A (mm)745774
B (mm)696969
C (mm)484848
http://www.balluff.de
CANopen, S 92 plug with BKS-S 92-00 connectorfor transducers with CANopen interface see Page B.10
PROFIBUS-DP, S103 plug with BKS-S 103-00, BKS-S 105-00 and BKS-S 48-15-CP-_ _ connectorfor transducers with PROFIBUS-DP interface see Page B.12
Transducer with integrated cable
Transducer, Magnet, S 32 connector with BKS-S 32M-_ /BKS-S 33M connectorfor transducers with analog interface, digital pulse interface and SSD interface, see Page B.4...B.9
BKS-S 33M
BKS-S 32M-_
BTLB
BKS
Page BKS.3
Mounting surface
ThreadM4×4/6 deep
Nominal stroke = measuring area
Damping zone(non-usable area)
Magnet
Thread M18x1.5
SeriesOutput signalTransducer interfaceInput interface
Ordering code
Output voltageOutput currentLoad currentMax. rippleLoad resistanceSystem resolution
HysteresisRepeatabilityInternal sampling frequencymax. non-linearity
Temperature coefficient Voltage outputCurrent output
Operating voltageCurrent drawPolarity reversal protectedOvervoltage protectionDielectric constantOperating temperatureStorage temperature
Pin assignments Pin ColorOutput signals 1 YE
2 GY3 PK5 GN
Operating voltage 6 BU7 BN8 WH
Connect shield to housing.
Analog interfaceRod series
MicropulseTransducers
B.4
Included:– Transducer– Jam nut– Calibration device 112774– User's guide
Please order separately:Magnets page B.14Connectorsstarting page BKS.3
▼
100 % Null- and endpointcalibration
Null and endpoint of theanalog signal can be button-set to the desired position.Depending on theapplication, teach-in oradjust mode is used,selectable by pressing abutton combination.
Teach-in
Used for changing thefactory set null and end pointwith a new null and endpoint. First the magnet mustbe brought to the new nullpoint and then to the newend position, and therespective values stored bypressing the button.
Adjust
Here you can adjust to anew start and end value.This may be required whenyou cannot physically movethe magnet to the standardnull and/or end point.Move the magnet to the newstart and end position, andadjust the displayed value bypressing the button until thedesired output values arereached.
Select calibration method
Store new null value
1. Place magnet in new nullposition.
Procedure for teach-in,rising signal
Features of MicropulseBTL5-A/C/E/G...B
– 100 % adjustment ofanalog signal
– 3 calibration modes:Teach-in, adjustment fornull and end point, andonline setting
– Electronics head can bereplaced if needed
– Short housing– Error signal:
No magnet in measuringarea,transducer in calibrationmode
Teach-in Adjust
Nullpoint
Endpoint
Button inactive
Button active
Online setting
This programming functionallows you to set the nulland end point while in runmode, such as in a closedloop configuration. Duringthe calibration procedureno error signal is output, sothat no uncontrolledmovement of the hydraulicscan occur.The calibration range islimited to ± 12.5 %.
2. Place magnet at new endposition.
beforeafter
3. Newly set measuring area
Calibration device 115379BTL5-A-EH01
Store new end value
Nullpoint
Endpoint
BTL5 Rodanalog
Aanalog
BTL5-A11-M_ _ _ _-B-_ _ _ _
0...10 V and 10...0 V
max. 5 mA≤ 5 mV
≤ 0.33 mV
BTL5-A11...
0 V Output10...0 V0...10 V
GND+24 V DC
(GND)
Please enter code for outputsignal, nominal stroke andconnection type in orderingcode!
Preferred modelsInterfaces A11 and E10BTL5-A11-M_ _ _ _-B-S 32,BTL5-E10-M_ _ _ _-B-S 32marked in blue are availablefrom stock.
BTL5 Rodanalog
Ganalog
BTL5-G11-M_ _ _ _-B-_ _ _ _
–10...10 V and 10...–10 V
max. 5 mA≤ 5 mV
≤ 0.33 mV
BTL5-G11...
0 V Output10...–10 V–10 ... 10V
GND+24 V DC
(GND)
BTL5 Rodanalog
Canalog
BTL5-C1_-M_ _ _ _-B-_ _ _ _
0...20 mA or 20...0 mA
≤ 500 Ohms≤ 0.66 µA
BTL5-C10... BTL5-C17...0...20 mA 20...0 mA
0 V Output
GND+24 V DC
(GND)
BTL5 Rodanalog
Eanalog
BTL5-E1_-M_ _ _ _-B-_ _ _ _
4...20 mA or 20...4 mA
≤ 500 Ohms≤ 0.66 µA
BTL5-E10... BTL5-E17...4...20 mA 20...4 mA
0 V Output
GND+24 V DC
(GND)
Analog interfaceRod series
Generaldata
Analoginterface
Digitalpulseinteface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installationnotes
Specialseries
MicropulseTransducers
B.5
0025, 0050, 0075, 0100, 0125,0150, 0175, 0200, 0225, 0250,0275, 0300, 0325, 0350, 0375,0400, 0425, 0450, 0475, 0500,0550, 0600, 0650, 0700, 0750,0800, 0850, 0900, 0950, 1000,1100, 1200, 1300, 1400, 1500,1600, 1700, 1800, 1900, 2000,2250, 2500, 2750, 3000, 3250,3500, 3750, 3850, 4000 or in5-mm increments on request.
1 risingand falling(for A and G)
0 rising7 falling
(for C and E)
BTL5-E1_-M_ _ _ _-B-_ _ _ _
Outputsignal
Standardnominal strokes [mm]
Ordering example:
S 32 ConnectorKA02 PUR cable 2 mKA05 PUR cable 5 mKA10 PUR cable 10 mKA15 PUR cable 15 m
Connection type
100 % stroke adjustment▼
▼
http://www.balluff.de
≤ 5 µmSystem resolution/min. 2 µm
fSTANDARD = 2 kHz±100 µm to 500 mm nominal stroke
±0.02 % 500...4000 mm nominal stroke[150 µV/°C + (5 ppm/°C × P × U/L)] × ∆T[0.6 µA/°C + (10 ppm/°C × P × I/L)] × ∆T
24 V DC ±20 %≤ 150 mA
yesTranszorb protection diodes500 V (Ground to housing)
–40...+85 °C–40...+100 °C
BTLB
BKS
Page BKS.3
ASIC INFO: +49 (0) 71 58/1 73-2 41
Digital pulse interfaceRod series
MicropulseTransducers
B.6
P-Interface
Compatible with BTAprocessors and various OEMcontrols, e. g., Siemens,Schleicher, B & R, Bosch,Mitsubishi, Schiele, Parker,Esitron, Philips, WAGO andothers.Reliable signal transmission,even over cable lengths upto 500 m between BTA andBTL, is assured by theespecially noise-immuneRS485 differential driversand receivers. Noise signalsare effectively suppressed.
M-Interface
The I- and M-interfaces arecontrol-specific interfacevariations.
I-Interface
Used for parallel operationof multiple transducers,for example up to 4 trans-ducers can be operated bya single BTA-M/PMT card(see starting Page BTA.2).
Series
Transducer interfaceInput interface
Ordering code
System resolutionRepeatabilityResolutionHysteresisInternal sampling frequencymax. non-linearity
Temperature coefficient of overall systemOperating voltageCurrent drawOperating temperatureStorage temperature
Pin assignments Pin ColorIn-/Output signals Input 1 YE
Output 2 GYInput 3 PKOutput 5 GN
Operating voltage 6 BU7 BN8 WH
Connect shield to housing.
Block diagram for P-interface
Highly precise digitizingof the P-interface signal
Companies developing theirown control and processingelectronics can create ahighly accurate P-interfacecost effectively and with aminimum of effort using theBalluff digitizing chip. Thedigitizing chip was deve-loped as a high-resolution,configurable ASIC for theMicropulse P-interface.
44QFP digitizing chip
CPU-controller
4/8Bit-BUS
5 V Osz.
INIT
Micropulse transducerwith 1 to 4 magnets
Controller or processingelectronics
P-pulse output
Benefits
– High resolution:the 1 µm actual resolution ofthe BTL transducer is fullysupported by the 5 µmresolution of the chip (at lowclock frequency 2 or 20 MHz)
– Position data from4 magnets can be processedsimultaneously
– 4/8-bit processor interface
cost-effective
BTL5 Rod
Impuls MImpuls M
BTL5-M1-M_ _ _ _-B-_ _ _ _
BTL5-M1-M...INIT
START/STOPINIT
START/STOPGND
+24 V DC(GND)
BTL5 Rod
Pulse PPulse P
BTL5-P1-M_ _ _ _-B-_ _ _ _
BTL5-P1-M... INIT
START/STOPINIT
START/STOPGND
+24 V DC(GND)
BTL5 Rod
Pulse IPulse I
BTL5-I1-M_ _ _ _-B-_ _ _ _
BTL5-I1-M...INIT
START/STOPINIT
START/STOPGND
+24 V DC(GND)
Digital pulse interfaceRod series
Generaldata
Analoginterface
Digitalpulseinteface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installationnotes
Specialseries
MicropulseTransducers
B.7
Ordering example:BTL5-P1-M_ _ _ _-B-_ _ _ _
Standardnominal strokes [mm]
Included:– Transducer– Jam nut– User's manual
Please order separately:Magnets page B.14Connectors starting page BKS.3
▼
0025, 0050, 0075, 0100, 0125,0150, 0175, 0200, 0225, 0250,0275, 0300, 0325, 0350, 0375,0400, 0425, 0450, 0475, 0500,0550, 0600, 0650, 0700, 0750,0800, 0850, 0900, 0950, 1000,1100, 1200, 1300, 1400, 1500,1600, 1700, 1800, 1900, 2000,2250, 2500, 2750, 3000, 3250,3500, 3750, 3850, 4000 orin 5 mm increments on request.
S 32 ConnectorKA02 PUR cable 2 mKA05 PUR cable 5 mKA10 PUR cable 10 mKA15 PUR cable 15 m
Connection type
Please enter code for nominalstroke and connection type inordering code!
Preferred P-interface modelsBTL5-P1-M_ _ _ _-B-S 32marked in blue are availablefrom stock.
▼▼
processing-dependent2 µm or ±1 digit depending on processing electronics
≤ 2 µm≤ 4 µm
fSTANDARD = 1 kHz = ≤ 1400 mm±100 µm to 500 mm nominal stroke
±0.02 % 500...3850 mm nominal stroke(6 µm +5 ppm × L)/°C
24 V DC ±20 %≤ 100 mA
–40...+85 °C–40...+100 °C
Temperature range –40...+85 °C
BTLB
BKS
Page BKS.3
BTA
Page BTA.3
http://www.balluff.de
SSD interfaceRod series
SSD Interface
Synchronous serial datatransmission for controlsmade by Siemens,Schleicher, B & R, PEES,Schiele, Parker, Esitron etc.as well as for BalluffBDD-AM 10-...-1-SSD andBDD-CC 08-1-SSD display/controllers.
BTL5-S1... with processor/controller, wiring example
Processororcontroller
TransducerBTL5-S1...
MicropulseTransducers
B.8
Reliable signal transmission,even over cable lengths ofup to 400 m between controland BTL transducer isassured by especiallynoise-immune RS485/422differential line drivers andreceivers. Any noise signalsare effectively suppressed.
Super-fast 2 kHz Sampling rate
Clock frequencydepends on cable length
Cable length< 25 m< 50 m<100 m<200 m<400 m
Clock freq.< 1000 kHz< 500 kHz< 400 kHz< 200 kHz< 100 kHz
SeriesOutput signalTransducer interfaceInput interface
Ordering code
RepeatabilitySystem resolution depends on version (LSB)HysteresisInternal sampling frequencymax. non-linearityTemperature coefficient of overall systemOperating voltageCurrent drawOperating temperatureStorage temperature
Pin assignments Pin ColorControl and 1 YEdata signals 2 GY
3 PK5 GN
Supply 6 BUvoltage (external) 7 BN
8 WH
SSD interfaceRod series
Generaldata
Analoginterface
Digitalpulseinteface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installationnotes
Specialseries
MicropulseTransducers
B.9
BTL5 Rodsynchronous serial
Ssynchronous serial
BTL5-S1_ _-M_ _ _ _-B-S 32
±1 digit1, 5, 10, 20 or 40 µm
≤ 1 digitfSTANDARD = 2 kHz
±30 µm at 5 und 10 µm resolution or ≤ ±2 LSB(6 µm +5 ppm × L) /°C
24 V DC ±20 %≤ 80 mA
–40...+85 °C–40...+100 °C
+Clk +Data–Clk
–DataGND
+24 V DCmust remain unconnected
Please enter code for coding, system resolution,nominal stroke and connection type in ordering code!
▼
Included:– Transducer– User's guide
Please order separately:Magnets page B.14Floats page B.15Connectors starting page BKS.3
▼
Clock sequence
0 Binary code rising (24 bits)1 Gray code rising (24 bits)6 Binary code rising (25 bits)7 Gray code rising (25 bits)
Ordering example:BTL5-S1_ _-M_ _ _ _-B-_ _ _ _
Coding
0025, 0050, 0075, 0100,0125, 0150, 0175, 0200,0225, 0250, 0275, 0300,0325, 0350, 0375, 0400,0425, 0450, 0475, 0500,0550, 0600, 0650, 0700,0750, 0800, 0850, 0900,0950, 1000, 1100, 1200,1300, 1400, 1500, 1600,1700, 1800, 1900, 2000,2250, 2500, 2750, 3000,3250, 3500, 3750, 3850,4000 or in 5 mmincrements on request.
1 1 µm2 5 µm3 10 µm4 20 µm5 40 µm
SystemResolution
Standardnominal strokes [mm]
S 32 ConnectorKA02 PUR cable 2 mKA05 PUR cable 5 mKA10 PUR cable 10 mKA15 PUR cable 15 m
Connection type
super linear
BTLB
BKS
Page BKS.3
http://www.balluff.de
CANopen interfaceRod series
MicropulseTransducers
B.10
CANopen interface
Based on CAN(ISO/IEC 7498 andDIN ISO 11898), CANopenprovides a Layer-7implementation for industrialCAN networks. The serialdata protocol of the CANspecification is definedaccording to the producer-consumer principle asopposed to most otherfieldbus protocols. Thiseliminates target addressingof the process data. Eachbus station decides for itselfhow the received data areprocessed.
The CANopen interface ofthe Micropulse transducer iscompatible with CANopenconforming with CiA Stan-dard DS301 Rev. 3.0, andwith CAL and Layer 2 CANnetworks.
CAN-BUS features
– Line topology, starstructure also possibleusing repeaters
– Cost-effective 2-wirecabling
– Fast response times, highdata integrity using CRC,hamming distance of 6
– Potential-free datatransmission (RS485)
– 1 Mbps at cable lengths< 25 m
– Number of stationsprotocol-limited to 127
CANopen offers a high levelof flexibility with respect tofunctionality and dataexchnge. Using a standarddata sheet in the form of anEDS file it is easy to link theMicropulse transducers toany CANopen system.
Process Data Object(PDO)
Micropulse transducers sendtheir position informationoptionally in one or twoPDOs with 8 bytes of dataeach. The contents of thePDOs is free configurable.The following informationcan be sent:
– Current magnet positionwith resolution in 5 µmsteps
– Current velocity of themagnet with resolutionselectable in 0.1mm/ssteps
– Current status of the fourfreely programmablecams.
Synchronisation Object(SYNC)
Serves as a net-wide triggerfor synchronizing all networkparticipants. When theSYNC object is received, allMicropulse transducersactive on the bus store theircurrent position and velocityinformation and then send itsequentially to the control.This assures time-synchronous capture of themeasured values.
Emergency Object
This object is sent with thehighest priority. This is usedfor example for errormessages when cam stateschange.
Service Data Object (SDO)
Service Data Objects trans-mit the parameters for thetransducer configuration.The transducer configurationmay be carried out on thebus by the controller, oroffline using a PC with aconfiguration tool which runsunder Windows. Theconfiguration is stored in thetransducer in a non-volatilememory.
CANopen Draft Standard 406 (Encoder Profile)
CANopen system structures
certifiedCiA 199911-301v30/11-009
Velocity
Position
SPS/PC mitCAN-BUSinterface
R R
Simple CANopen-System including position and velocity display
SeriesOutput signalTransducer interfaceInput interface
Ordering code
CANopen interfaceRepeatabilitySystem resolution Positionconfigurable VelocityHysteresisInternal sampling frequencymax. non-linearityTemperature coefficient of overall systemOperating voltageCurrent drawOperating temperatureStorage temperature
Cable length [m] per CiA DS301Baud rate [kBaud] per CiA DS301
Pin assignments Pin ColorControl and 1 WHdata signals 2 BN
3 BU4 GY5 GN
CANopen interfaceRod series
Generaldata
Analoginterface
Digitalpulseinteface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installationnotes
Specialseries
MicropulseTransducers
B.11
BTL5 RodCANopen
HCANopen
BTL5-H1_ _-M_ _ _ _-B-S 92
potential-free±1 digit
5 µm increments0.1 mm/s increments
≤ 1 DigitfSTANDARD = 1 kHz
±30 µm at 5 µm resolution(6 µm +5 ppm × L)/°C
24 V DC ±20 %≤ 100 mA
–40...+85 °C–40...+100 °C
< 25 < 50 < 100 < 250 < 500 < 1000 < 1250 < 25001000 800 500 250 125 100 50 20/10
CAN_GND +24 V
0 V (GND)CAN_HIGHCAN_LOW
Using the CANopen interfaceand cable lengths up to2500 m, the signal is sent at alength-dependent baud rateto the control. The high noiseimmunity of the connection isachieved using differentialdrivers and by the data moni-toring scheme.
▼ Please enter code for software configuration, baud rate andnominal stroke when ordering! Cable upon request.
Ordering example:BTL5-H1_ _-M_ _ _ _-B-S 92
Softwareconfiguration
0025, 0050, 0075, 0100,0125, 0150, 0175, 0200,0225, 0250, 0275, 0300,0325, 0350, 0375, 0400,0425, 0450, 0475, 0500,0550, 0600, 0650, 0700,0750, 0800, 0850, 0900,0950, 1000, 1100, 1200,1300, 1400, 1500, 1600,1700, 1800, 1900, 2000,2250, 2500, 2750, 3000,3250, 3500, 3750, 3850,4000 or in 5 mmincrements on request.
0 1 MBaud1 800 kBaud2 500 kBaud3 250 kBaud4 125 kBaud5 100 kBaud6 50 kBaud7 20 kBaud8 10 kBaud
1 1 × Position and1 × velocity
2 2 × Position and2 × velocity
3 4 × Position
Baudrate
Standardnominal strokes [mm]
Included:– Transducer– Jam nut– Transducer user's guide– User's guide for configuration and
CAN linking
Please order separately:Magnets page B.14Floats page B.15Connectors starting page BKS.4
▼
BTLB
BKS
Page BKS.4
Position + Velocity
http://www.balluff.de
PROFIBUS-DP interfaceRod series
MicropulseTransducers
B.12
As the market leadingstandard for serial datatransmission for processautomation, PROFIBUS-DPis the ideal choice forimplementing automationtasks with cycle times of> 5 ms.
Data transmission
A PROFIBUS telegram cancontain up to 244 bytes ofuser data per telegram andstation. The BTL5-T usesmax. 32 bytes (max. 4position values and max. 4velocity values) for processdata transmission. Up to 126active stations (Address0...125) can be connectedon PROFIBUS-DP. User datacannot be sent with stationaddress 126. This address isused as the default addressfor bus stations that have tobe parameterized by a Class2 master (for setting thedevice address if there areno mechanical switchesavailable).Each PROFIBUS station hasthe same priority. Prioritizingof individual stations is notintended, but can be doneby the master since the bustransmission only makesup a fraction of the processcycle anyway.At a transmission rate of12 Mbps, the transmissiontime for an average datatelegram is in the 100 µsrange.
Master
There are two types ofpossible masters forPROFIBUS-DP. Master Class1 carries out the userdata interchange with theconnected slaves. MasterClass 2 is intended forstartup and diagnostic pur-poses and may be usedto briefly assume control ofa slave.
GSD(Device Master Data)
The length of the dataexchangeable with a slave isdefined in the Device MasterData file (GSD) and ischecked by the slave withthe configuration telegramand confirmed forcorrectness.In modular systems, variousconfigurations are definedin the GSD file. Dependingon the desired functionality,one of these configurationscan be selected by theuser when the system isconfigured. The BTL5-Tis a modular device with thepossibility of selecting thenumber of magnets (positionvalues).
Slave
Once a PROFIBUS masterhas received the parameterset defined for the slave, it isable to exchange data.The parameter set consits ofslave parameters andconfiguration data. Theparameter data contain thedescription of the slavesettings (e.g. resolution of aposition value). Theconfiguration data describethe length and structure ofthe data telegram.For security reasons a slaveis allowed to be written withnew output data only by themaster which previouslyparameterized andconfigured it. Only after theslave acknowledges bothmessages (parameter dataand configuration data) canit be assumed that theconfiguration and function ofthe slave are known to themaster.
Process data
Under PROFIBUS-DP thedefault is for process data tobe sent from the master toslaves acyclically and for theslave data to then bequeried. To ensuresynchronization of multipledevices, the master may usethe SYNC and FREEZEservices.
After a RESET or after poweris restored, the masterattempts to establish contactwith all the parameterizedslaves in order of lowest tohighest address.PROFIBUS-DP permitsmultiple Class 1 and Class 2masters to be connected(see illustration below).
PROFIBUS-DP Standard EN 50170
Slave 1 Slave 2 Slave 3 Slave 4 Slave x
Master Class 1 Master Class 2
Device addressDIP switch settable
S103 3-pin
13
4
S103 5-pin3241
5
SeriesOutput signalTransducer interfaceInput interface
Ordering code Connector version S103
Profibus VersionProfibus interfaceRepeatabilitySystem resolution Positionconfigurable VelocityHysteresisInternal sampling frequencymax. non-linearityTemperature coefficient of overall systemMagnet traverse speedOperating voltageCurrent drawOperating temperatureStorage temperatureGSD fileAddress assignmentCable length [m]Baud rate [Kbps]
PROFIBUS-DP interfaceRod series
MicropulseTransducers
B.13
Please enter code forsoftware configuration and nominalstroke in ordering code!
Included:– Transducer– User's guide
Please order separately:Magnets starting page B.14Connectors starting page BKS.6GSD file BTL5TGSD 119399 (free of charge)
▼
Data GNDR×D/T×D-N (A)R×D/T×D-P (B)VP +5 V+24 V0 V (GND)Ground PROFIBUS-DPShield supply
Ordering example:BTL5-T1_ 0-M_ _ _ _-B-S103
Softwareconfiguration
0025, 0050, 0075, 0100, 0125,0150, 0175, 0200, 0225, 0250,0275, 0300, 0325, 0350, 0375,0400, 0425, 0450, 0475, 0500,0550, 0600, 0650, 0700, 0750,0800, 0850, 0900, 0950, 1000,1100, 1200, 1300, 1400, 1500,1600, 1700, 1800, 1900, 2000,2250, 2500, 2750, 3000, 3250,3500, 3750, 3850 or in 5 mmincrements on request.
Standardnominal strokes [mm]
1 1 magnet2 2 magnets3 4 magnets
Pin assignmentsControl anddata signals
Supply voltageand shield
▼
Generaldata
Analoginterface
Digitalpulseinterface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installation
Special series
BTLB
BKS
Page BKS.6
BTL5 RodPROFIBUS-DP
TPROFIBUS-DP
BTL5-T1_ 0-M_ _ _ _-B-S103
EN 50170, Encoderpotential-free
±1 digit5 µm increments (configurable)
0.1 mm/s increments (configurable)≤ 1 digit
fSTANDARD = 1 kHz±30 µm at 5 µm resolution
(6 µm + 5 ppm × L)/°Cany
24 V DC ±20 %≤ 120 mA
–20...+85 °C–20...+100 °C
BTL504B2.GSDmechanical switches and Master Class 2
< 100 < 200 < 400 < 1000 < 120012000 1500 900 187.5 93.7/19.2/9.6
Position + Velocity
http://www.balluff.de
Descriptionfor series
Ordering code Al
MaterialWeightMagnet traverse speedOperating temperature/Storage temperature
Ordering code PA 60 glass fiber reinforced
MaterialWeightMagnet traverse speedOperating temperature/Storage temperature
MagnetBTL5 Rod
BTL-P-1012-4R
Alapprox. 12 g
any–40...+100 °C
BTL-P-1012-4R-PA
PA 60 glass fiber reinforcedapprox. 10 g
any–40...+100 °C
MagnetBTL5 Rod
BTL-P-1014-2R
Alapprox. 10 g
any–40...+100 °C
MagnetBTL5 Rod
BTL-P-1013-4S
Alapprox. 12 g
any–40...+100 °C
MicropulseTransducers
MagnetsRod series
B.14
MagnetBTL5 Rod
BTL-P-1013-4R
Alapprox. 12 g
any–40...+100 °C
BTL-P-1013-4R-PA
PA 60 glass fiber reinforcedapprox. 10 g
any–40...+100 °C
FloatBTL5 Rod
BTL2-S-3212-4Z
Stainless 1.4571approx. 20 g
–40...+120 °Capprox. 35 mm
24 bar
MicropulseTransducers
Generaldata
Analoginterface
Digitalpulseinteface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installationnotes
Specialseries
FloatsRod series
B.15
FloatBTL5 Rod
BTL2-S-6216-8P
Stainless 1.4541approx. 66 g
–40...+120 °Capprox. 41 mm
15 bar
FloatBTL5 Rod
BTL2-S-4414-4Z
Stainless 1.4571approx. 35 g
–40...+120 °Capprox. 30 mm
20 bar
Descriptionfor series
Ordering code
MaterialWeightOperating/Storage temperatureDisplacement in waterPressure resistance (static)
FloatBTL5 Rod
BTL2-S-5113-4K
Stainless 1.4571approx. 34 g
–40...+120 °Capprox. 26 mm
40 bar
BTLB
http://www.balluff.de
MicropulseTransducers
B.16
Installation notesRod series
Installation inhydraulic cylinders
ApplicationHydraulic cylinder withclosed-loop control
Installation
The BTL Micropulsetransducer is provided withan M18 × 1.5 mountingthread. We recommendmounting into non-magnetizable materials.
If magnetizable materials areused, the installation mustbe carried out as shown inthe drawing below. Sealing isat the flange mountingsurface, using the suppliedO-ring 15.4 × 2.1 with theM18 × 1.5 thread..
Threaded port toISO 6149
O-ring groove
Non-magnetizable spacer
Magnet
MicropulseTransducers
Generaldata
Analoginterface
Digitalpulseinteface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installationnotes
Specialseries
B.17
Hassle-free service
Cylinder-mounted trans-ducers are often located indifficult to access spots. If atransducer is damaged orfails, replacing the completetransducer with head andwaveguide is often a difficultand expensive proposition.Should a problem occur inthe electronics of the
Installation notesRod series
Micropulse transducer, theelectronics head can beeasily and quickly exchangedfor a new one. The fluidcircuit also remains intact,with no draining necessary.
Servicing a vertical installation
Servicing a horizontal installation
BTLB
http://www.balluff.de
MicropulseSpecial series
Difficult applications oftenmake special demands onthe sensors. Balluff meetsthese requirements withtransducers that have beenspecified and developed inconjunction with the systemsintegrator. Behind this is alarge, highly motivatedMicropulse developmentteam as well as Balluff's ownEMC Testing Laboratory andshock and vibration testcenters.
MicropulseWegaufnehmer
B.18
Special series
The "3-in-1" transducer!
– 2- or 3-way redundantpositioning systemfor heightened safetyrequirements
– One transducer consistsof two or three completelyseparate positioning lines
– Start/Stop or analoginterfaces
– Compact housing
Available outputs:
– analog 0...10 V,4...20 mA, 0...20 mA,–10...10 V
– P-type pulse interface
Tilt control on rail cars
Propeller pitch control
Rudder control
For information call:+49 (0) 71 58/1 73-0
0...10 V4...20 mA0...20 mA–10...10 V
Mountingsurface
Generaldata
Analoginterface
Digitalpulseinteface
SSDinterface
CANopeninterface
PROFIBUS-DPinterface
Magnetsandfloats
Installationnotes
Specialseries
B.19
BTLB
MicropulseTransducers Special series
http://www.balluff.de
Measure travelwith the highest precision
MicropulseTransducers
B.20