microcoat slide show presentationm-coat.com/uv materials only 081312.pdf · microcoat slide show...
TRANSCRIPT
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McKinney, Texas
McKinney, Texas, Cheshire, CT, Morrisville, NC USA
http://www.m-coat.com
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Just like an old friend, we can do it all
Microelectronics
Medical
Glass Bonders
Conductive silvers
Optically clear
Encapsulants
Conformal coatings
MicroCoat Technologies, LLC
Military
Electronics
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Environmental
Responsibility
&
Demonstrable Cost
Savings
MicroCoat Technologies
MicroCoat Technologies, LLC
µ
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THE 3 MAJOR FACTORS
EFFECTING COSTS ARE …….
APPLICATION SPECIFIC COSTS
TANGIBLE COSTS
INTANGIBLE COSTS
MicroCoat Technologies, LLC
µ
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Likely to Increase Product Performance, Durability, & User
Safety
Higher Productivity, as in WIP (Cycle Time)
Regulatory Compliant Materials per OSHA, EPA,
FDA
Lower Energy Costs
APPLICATION SPECIFIC COSTS
MicroCoat Technologies, LLC
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No Solvents and VOC (Volatile Organic Compounds)
Treatment
Less Downtime and Maintenance
Lower Energy Costs
Less Scrap
Less Waste & Waste Disposal
Lower Tooling & Fixturing Costs
Lower Labor Rates
Lower Overhead
May Lower Insurance Rate
Lower Operating Costs
Tangible Costs
MicroCoat Technologies, LLC
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Intangible Costs Can Be More Compelling Than Tangible Costs
Regulatory Compliant
• -OSHA (Health)
• -FDA (Safety)
• -EPA (Waste Disposal)
• -No Solvent Handling
• -May Improve Quality
• -Higher Capacity Utilization
• -A Process Not Achieved by Another
Method
Intangible Costs
MicroCoat Technologies, LLC
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Maximizing a Plant's Real Estate
• Plant managers (our customers), restructure and
reconfigure every square inch of the "real estate" under their care to increase throughput, output and quality, reducing labor and waste as much as possible in the process. Capital improvements focus not so much on expanding plant size as on wringing as much production as is mechanically and humanly possible from existing capacity.
• One 6-10 foot UV conveyor will replace ~100-500 sq. ft. of conventional ovens and save an enormous amount of energy dollars and real estate
MicroCoat Technologies, LLC
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SHORTENING CYCLE
TIME
WIP (Work in Process)
Labor per Part
Overhead per Part
REDUCES
THE RESULT!
PRODUCTIVITY INCREASES
MicroCoat Technologies, LLC
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The Complete UV/Visible Light
Adhesive Assembly Package
Glob Tops and Underfills for COB & Flip Chips
(Clear & Opaque)
Wire Tacking
Peelable & Water Soluble Masks
Potting & Encapsulating
Conformal Coatings
Conductive & Resistive Materials
MicroCoat Technologies, LLC
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Conformal Coatings
UV, Dark Cure & Heat Cure
MicroCoat Technologies, LLC
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UV Cured Peelable &
Water Soluble Solder Masks
Fluorescing, & Non-Fluorescing
MicroCoat Technologies, LLC
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Wire Tackers
MicroCoat Technologies, LLC
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The Application of
Conformal Coatings
MicroCoat Technologies, LLC
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Inductor Encapsulants
For Vacuum Pick & Place
Air Coil Molded Surface “Flat” Over Wires
MicroCoat Technologies, LLC
Spray or Dip Coatings
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MicroCoat Technologies, LLC
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Fully Automated, PC Controlled, Inductor Molding Process
DISPENSE BOWL FEED/PLACEMENT KNOCKOUT UPPER SHIELD GLASS PLATE 8mm TRACK 1 FOCUSED UV SYSTEM COMPONENT CATCH
MicroCoat Technologies
McKinney, TX
MicroCoat Technologies, LLC
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CLASS VI* MEDICAL
ADHESIVES
FACE MASK BONDING
STYLUS & CANNULA BONDING
RESERVOIR BONDING
MOLDED SHELL BONDING
CATHETER BONDING
TUBE SET BONDING * PASSES MOLD SPORE INITIATION
FOR:
MicroCoat Technologies, LLC
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UV Cured Hearing Aid Shells & Forms
Hard or Flexible Shells
Opaque Glob Top Over IC
ITC & CIC Hearing Aid
Shells , Fill, & IC Glob Top
MicroCoat Technologies, LLC
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Hard Coat, Soft Coat & and Writeable UV
Cure Coatings for DVD’s
MicroCoat Technologies, LLC
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MicroCoat Technologies
Moisture Protection for Switches
Electrical/Electronic Equipment Automotive Machine Tools Medical Equipment and Devices Trucks and Busses Heavy Equipment Lawn and Garden Restaurant Equipment
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MicroCoat Technologies
Lead Coating To Reduce The Possibility Of Tin Whisker Migration On Fine Pitch IC’s
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MicroCoat Technologies
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MicroCoat Technologies
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UV Cure Low Temperature Glass
Replacement for Hybrid Circuits
100% Solids
<25 Second Cure Time
Withstands 230oC Solder Reflow
Print and Cure Before or After Trimming
No Post Cure Resistor Drift - None!
MicroCoat Technologies, LLC
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Thermoelectric Components
Moderately Flexible,
High Temperature, UV Cure
Coating
Peltier Device
MicroCoat Technologies, LLC
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UV and UV/Visible Light
Curing Equipment
MicroCoat Technologies, LLC
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The Energy Rule
The Waste Disposal Rule
The Labor Rule
The WIP Rule
The Overhead Rule
The Capacity Rule
The Real Estate Rule
The UV Rules of
Responsibility
MicroCoat Technologies, LLC
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SHORTENING CYCLE TIME
WIP (Work in Process)
Labor per Part
Overhead per Part
REDUCES
THE RESULT
Higher Profits MicroCoat Technologies, LLC