micro motion elite sensor - emerson electric · 2018-12-26 · micro motion® elite® sensor...

Micro MotionTM

Installation and Operation ManualP/N 20000175, Rev FJune 2003

Micro Motion® ELITE® Sensor

Instruction Manual

Micro Motion® ELITE® Sensor

Instruction Manual

For online technical support, refer to the EXPERT2™ tool at www.expert2.com. To speak to a customer service representative, call the support center nearest you:

• In U.S.A., phone 1-800-522-MASS (1-800-522-6277)

• In Canada and Latin America, phone (303) 530-8400

• In Asia, phone (65) 6770-8155

• In the U.K., phone 0800 - 966 180 (toll-free)

• Outside the U.K., phone +31 (0) 318 495 670

©2003, Micro Motion, Inc. All rights reserved. Micro Motion is a registered trademark of Micro Motion, Inc. The Micro Motion and Emerson logos are trademarks of Emerson Electric Co. All other trademarks are property of their respective owners.

Contents

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Your new sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1The installation process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Additional information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 1. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Pipe run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Maximum wiring distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Core processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Hazardous area installations . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Step 2. Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Orienting the conduit opening. . . . . . . . . . . . . . . . . . . . . . . . . . . 13Process fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Step 3. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Optional CMF010 mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20CMF300A high-temperature sensors . . . . . . . . . . . . . . . . . . . . . 21Installing wafer-style sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Step 4. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Hazardous area installations . . . . . . . . . . . . . . . . . . . . . . . . . . . 25CMF400 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25CMF400 booster amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26CMF300A junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Connecting and shielding 9-wire cable. . . . . . . . . . . . . . . . . . . . 33Core processor to a 4-wire remote transmitter or remote host . . 36Sensor grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Step 5. Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Zeroing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Configuration, calibration, and characterization . . . . . . . . . . . . . 43Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Micro Motion® ELITE® Sensor Instruction Manual i

Contents continued

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Zero drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Erratic flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Inaccurate flow rate or batch total . . . . . . . . . . . . . . . . . . . . . . . . 49Inaccurate density reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Inaccurate temperature reading . . . . . . . . . . . . . . . . . . . . . . . . . 51Troubleshooting at the transmitter . . . . . . . . . . . . . . . . . . . . . . . 51Troubleshooting at the sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Appendix A Purge Fittings . . . . . . . . . . . . . . . . . . . . . . 59

Appendix B Rupture Disks. . . . . . . . . . . . . . . . . . . . . . 63

Appendix C Label Maintenance and Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Appendix D Return Policy . . . . . . . . . . . . . . . . . . . . . . 67

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

ii Micro Motion® ELITE® Sensor Instruction Manual

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Your new sensor Your new Micro Motion® ELITE® sensor (CMF series) is one part of a Coriolis flowmetering system. The other part is a transmitter.

Transmitter connectionsThe sensor (except CMF300A) is available with two different transmitter connections:

• An integral core processor for connecting to a 4-wire remotely mounted transmitter or to a user-supplied remote host.

• A 9-wire junction box for connecting to a remotely mounted transmitter, or to a remotely mounted core processor.

The CMF300A sensor is available only with a remote junction box.

European installationsThis Micro Motion product complies with all applicable European directives when properly installed in accordance with the instructions in this manual. Refer to the EC declaration of conformity for directives that apply to this product.

The EC declaration of conformity, with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available on the internet at www.micromotion.com/atex or through your local Micro Motion support center.

Sensor componentsComponents of the sensor are illustrated throughout the rest of this section.

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Micro Motion® ELITE ® Sensor Instruction Manual 1

Before You Begin continued

Components of the CMF010 sensor

With junction box

Flow direction arrow

Purge connections or rupture disks

(optional)

Calibration tag

Sensor housing

Junction box

Junction box side of sensor

Reverse side of sensor

Process fitting

Thru-holes for alternative mounting

Approvals tag

With core processor


Purge connections or rupture disks

(optional)

Calibration tag

Sensor housingCore processor

housing

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Reverse side of sensor

Process fitting

Thru-holes for alternative mounting

Approvals tag

CMF010: Side view of extended mount junction box

CMF010: Side view of extended mount core processor

Junction box

Sensor

Extension

Core processor

Sensor

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2 Micro Motion® ELITE ® Sensor Instruction Manual


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Components of the CMF025, CMF050, and CMF100 sensor

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With core processor


Process fitting

Purge connections (optional)

Approvals tag

Sensor housing

Junction box

Calibration tag



Junction box Sensor

Extension

Core processor

Extension

Sensor

Approvals tag


Core processor housing

Serial number tag

Optional purge connections or rupture disks

Process connection

Sensor housing

Micro Motion® ELITE ® Sensor Instruction Manual 3

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Components of the CMF200 and CMF300 sensor



Junction box

Extension

Sensor Core processor

Extension

Sensor

With junction box

With core processor

4 Micro Motion® ELITE ® Sensor Instruction Manual

Before You Begin

Components of the CMF300A sensor

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7 !9

7 9

7

7

## )(

Troubleshooting

.- - 1

1 99

0 3

.1 *

-99, 1 -

,3

• .;33!31<.<(**<4)A>>5((8(::• . B ! 1'>'5'>A6>>• .! 1858::>A)55• .;3I31>A>>488)A>• $;3I31E')>')A6458:>

)+ ##

!

"#

$%$

&!

'!

Troubleshooting

Zero drift 1

J

1 3

"#

21-

5) -3%

-23

Troubleshooting zero drift

/ 7 !

- 7 . 1(7 . 1 1)5

*- 5) 7 . $I1'7 . 1 1)5

- 9 2-

6' 7 . 2-167 . 2-121)5

)-

5' 7 . 157 . 1 1)5

(- 56 7 . $I187 . 1 1)5

+- 5: 7 . 1:7 . 1 1)5

,- &

58 7 . 1A7 . &1- &1)5

.- - -

5( 7 .$I147 . -1 1)5

2- - -

55 7 .$I1)>7 . -11)5

-

58 7 . $I1))7 . 11)5

- 5: 7 . 1)(7 . 1 1)5

*- 9 -

)' 7 .-1)'7 .-1 1)5

-

5A 7 . 1)67 .1 1)5

)- % 56 7 .1 1)87 .1 1)5

(- 2 7 . -21-H 7 .2 1 ')8

+- 99 68

## ),

Troubleshooting

Erratic flow rate 1

-1 -3

"#

1-

5)

-3% -

3

Troubleshooting erratic flow rate

/ 7 !

-

5( 7 . 1(7 . 16

*- - 5( 7 .$I1'7 . -1 1)'

-

7 .$I167 . -1

)- 5) 7 . $I157 . 1 1)'

(- 56 7 . $I187 . 1 1)'

+- 56 7 . 1:7 . 1))

,- - 56 7 .- 1A7 .- 1))

.- - -

5( 7 . $I147 . -1 1)'

2- - -

55 7 .$I1)>7 . -11)'

- 5: 7 . 1))7 . 1 1)'

- 5: 7 . 1)(7 . 1 1)'

*-

5A 7 . 1)67 .1 1)'

- 5( 7 . 1-H 7 . 1 ))6

)- 99 68

). ##

!

"#

$%$

&!

'!

Troubleshooting

Inaccurate flow rate or batch total 1

3

"#

1-

5)

-3% -

3

Troubleshooting inaccurate flow rate or batch total

/ 7 !

-

5' 7 . 1(7 . 1 1)5

*- 5) 7 . $I1'7 . 1 1)5

- 9 2-

6' 7 . 2-167 . 2-121)5

)- . Q

5) 7 . 187 . 15

(- -

5' 7 . 187 . 1 1)5

+- 9 -

56 7 .- 1:7 .- 1))

,- 9

56 7 . 1A7 . 1)6

.- . Q

5) 7 . 1))7 . 14

2- . - Q

7 . 1)>7 . 1))

-

5) 7 @)5

- - -

55 7 .$I1)(7 . -11)5

*- 5: 7 . 1)'7 . 1 1)5

- -

;-

7 . 1)67 . 11)5

)- - -

5( 7 . $I1)87 . -1 1)5

(- %

7 . 1-H 7 . 1 ()8

+- 99 68

## )2

Troubleshooting

Inaccurate density reading 1

- 1

-3

"#

- 1-

5)

-3% -

- 3

Troubleshooting inaccurate density reading

/ 7 !

- -

56 7 .- 1(7 .- 1'

*- -

5' 7 . 167 . 1 1))

- - -

5( 7 . $I167 . -1 1))

)- - -

55 7 .$I157 . -11))

(- -

56 7 .- 187 .- 1)>

+- % , -

;-

7 ., -$I1:7 ., -$I11))

,- .-'1A11 - -

5( 7 . $I1A7 . -1 1))

.- 5: 7 . 147 . 1 1))

2- 5: 7 . 1)(7 . 1 1))

-

5A 7 . 1)(7 .1 1))

- -

56 7 . 1-H 7 . 1 ))(

*- 99 68

( ##

!

"#

$%$

&!

'!

Troubleshooting

Inaccurate temperature reading 1

3

"#

1-

5)

-3% -

3

Troubleshooting at the transmitter

-

3

1- 099 1

-1 1 /

7 L!%

7 B

7 !9

7 9

7

7

0 #

3. -1

-3

7 ;9'5>>':>> -

7 ; L!% 1B 1!9

7 ;

9 - 3!1

- 3 1&

1 3

Troubleshooting inaccurate temperature reading

/ 7 !

- - -

5( 7 . $I1(7 . -1 1'

*-

5' 7 . 167 . 1 1'

-

56 7 . 1-H 7 . 1 )6

)- 99 68

## (

Troubleshooting

0 !#!!!

+ 1-

3

-

3. -1

-3

7 ; -1

7 ; L!% 1B 1!9

7 ;

7 ; 099 H6(> !,-

. 1

3

0 !#1

L - 1

099

3. 1

3

0 !#1# !2<!##!

? - -3

" /

)3

-3 -

3 11

3

(3 -

1 39

3

'3 . -

1

-3

1 3

/

3 0 H-3

3 0 H

3

3 ; 099

3 5'3

7 . 1

3

7 . 1

&3

< .

1 -3

(* ##

!

"#

$%$

&!

'!

Troubleshooting

Cross-section of cable with drain wires

0 !#!!

1-1

3 %4:'419

):>>1(:>>1'5>>1':>>1 5'>>-3. -1

-

3

7 ;9'5>>':>> -

7 ; L!% 1B 1!9

7 ;

"

3

3.

-1 3

&

?

?

0

Nominal resistance ranges for flowmeter circuits

8

7 0 37 >3'A8:5 F 37 = -6>R)>>F3L1 - 37 % -)>R 37 ! 37 % -3

# 8!#!!

0 + A(85>ΩB @ )8'>>Ω% + - )8'>>Ω $ )>>Ω >FE>3'A8:5Ω *FB K )>>Ω >FE>3'A8:5Ω *F

## (

Troubleshooting

0 ! !#

3. -1

-3

7 ;9'5>>':>> -

7 ; L!% 1B 1!9

7 ;

. 1

, >3A3. -

, >3A1 -

3

0 >3A - 3

! 1- ,

- , 1 9

9 0 3

683 -

/

7 <-

7 <-

0 !

99 3

683

. 9):>>1(:>>1'5>>':>>1-

- 3

0 1!!

< - -

-/

7 ; -1

7 ; L!% 1B 1!9

7 ;1

7 ;

. -1

3

0 !<#!

% ,-%

3.-1

1

3

$ -%39

-

3!

3

() ##

!

"#

$%$

&!

'!

Troubleshooting

.

11 1

-%3!

3

Cross-section of externally shielded cable

Troubleshooting at the sensor -

3

1- 099 3

1- 3

0 #

&

3. 1

1

&3

7

3

. 1

1

&/

7 ;1)6!?@(15 ( 23

7 I 1 )

3

7 - 1 3

2 "1 "=8>>:4)6

3

"

&

.

## ((

Troubleshooting

0 !

=

&/.1

3$1 3

! 3!

3

96>> & 3

7 096>>

23 3

7 % -

96>>3

$& 1 96>>1

3. 1

-&30 3

/

7 "- $3

7 @ $ 3

7 3

7 . 3

0

+ ,1

3L1

- /

7 - 3

7 9 -3

7 !-3

.-

& 1 99

3 683

4878=

@#A!>!

. 2 /7 0 237 ? '> 3

(+ ##

!

"#

$%$

&!

'!

Troubleshooting

0 !!!#0

99 2

3.- 11

3$

1 2

-

3

99 - - 1

- 3.-

1 99

3 683

0 *<!#

,

1, 3

1 3

B 1 1

1 , 3!

- 3- 1

- 3

-

- 1

3

. 1

1

3! -1

3

- -3

$1

3? -1

3

1

39

3., )'3.

3

? ,1

- 3.-1 * -

- 1 3.

1

3$

- 1 3;

- -

3

## (,

Troubleshooting

? 1,

- 3.-1

* - - 1

3., 1

3$

- 1

3;- -

3

0 # #<

.1

-

3

1 -

563

7 . - 1

1 -

-3.-1

- 3

7 . - 1

- 3

< -

- -/

7 ; -1

7 ; L!% 1B 1!9

7 ;1

7 ;

(. ##

Appendix

A Purge Fittings

Keeping purge fittings sealed . 1- 3

! 1

- 1 3**,

8)3

3+99

-1 3.-

1-

3

1 99

0 /

• .;33!31<.<(**<4)A>>5((8(::• . B ! 1'>'5'>A6>>• .! 1858::>A)55• .;3I31>A>>488)A>• $;3I31E')>')A6458:>7 $ --3

Using purge fittings -

3 1 -

1 3!

1 1

3

3

## (2

Purge Fittings

Purge fittings

Removing a purge plug .- 1 -

3

)*(M=

4878=

! # ##;!< !1 !-7>!##!#1-

3**13

4878=

@#!>!

96>> 1 3 3

B!! )!# -

96>>

+ ##

Purge Fittings

Case purging procedure % 3.

-

3

)3 1 3

(3 % 3.

1 3

'3 --1

3B 3"

1 11

3

63 9

1 -

3

53 ,

3 21

3% 3. 1

3

83 !2 3! 1

-1 -

3.

1 -

3

46"7'8

/ ##! #!!!!1?# !!# !#-

+ 11 3

4878=

! # ##;!< !1 !-7>!##!#1-

3**13

## +

Purge Fittings

Time required to purge ELITE# sensor cases

#/ !&/&0

"E

9>)> (>588 )

9>(5 (>588 )

9>5> (>588 (

9)>> (>588 5

9(>> (>588 )(

9'>> (>588 '>

1*,*23

+* ##

Appendix

B Rupture Disks

Keeping the rupture disks sealed . 1-

3 3.

- 1 -

3!!1 543

1 99

0 /

• .;33!31<.<(**<4)A>>5((8(::• . B ! 1'>'5'>A6>>• .! 1858::>A)55• .;3I31>A>>488)A>• $;3I31E')>')A6458:>7 $ --3

Rupture disk

% -

)*(M=

## +

Rupture Disks

Using the rupture disks -

1

3 1

1 1

3

3

Removing a rupture disk 3.

- 1 -

3**, 8)1

3

4878=

/#F-

@! <#!!1!-

- 3

4878=

!0##;!< !1 !-7>!##!#1-

3**, 8)3

+) ##

Appendix

C Label Maintenance and Replacement

99 -

- 1!=.O5'5363. -

1 1 1 -

3 - 3

99 /

• .;33!31<.<(**<4)A>>5((8(::• . B ! 1'>'5'>A6>>• .! 1858::>A)55• .;3I31>A>>488)A>• $;3I31E')>')A6458:>7 $ --3

Label number 1003972


CAUTION: Removal of plugs will require sensor case tobe repurged with a dry inert gas.

! WARNING: Improper pressurization may result ininjury. Refer to sensor manual for repurging instructions.

@&7"@

12**

**, 8)3

Part No. 3002734

WARNING

Pressure Relief Zone.

Escaping pressurecan cause severeinjury or death.

Stay clear of vent.

0

1!+1 8'3

## +(

Label Maintenance and Replacement




C#!# D

++ ##

Appendix

D Return Policy

General guidelines 99 -

, ;330

0$ 3-

-3 ,

-, -3

, 1 99

0 , /

7 .;33!31<.<(**<+*,,<<(<.)

8/>> 3 3 5/'>3 39 19 -

-1 -3

7 ."1GCD.()2()21 -

3

7 .! 1C+(D,,,<.*? -

3

.

?1 --3

New and unused equipment $-,

3=

, 1 1 /

7 ? ,- 1

7 ?--993

Used equipment !, 3,

- 3

0

, 3

## +,

Index

4

! 5:!9 6515)! - 4

$

+ 64+-)DA A-)

+ )>(8

9'>>!)>

5' 6'5'

5: 5: 5' 2 6' 5A)'&)5

6' ) 5:!(4

66 68

B

0 560-56 - 5>

0996515)0 8>0 56

@

" 5:" )

5) 5:)' )'

6A 64

4%55(51(45(D5'

)(A 6'D6626'

=

@55(A

A

L!% 5)

L 2 ))(5

L ('

7

. )/ 4D))(/ )'D)A'/ )4D('6/(5D6>5/ 6'D66

. - (4

(49'>>!()58

3

I- 4 )4 )'

&

## +2

Index

B 85B 4D)) )> 49'>>!&)>96>>)> 2 ))- 44 ))

95)

9)4D('9>)> (>9'>>!&() ('- )4 -()D('

'

$ )'D)A)')' )'&)5- )')' )'

/

45A)' )'

B 6515)9>(519>5>1 9)>>'54D8(

% 5'%-8:%56%8'D86

!!(4

)>(8

)D5(A ('&(4 85 4D))96>>)>

)4D(' )'D)A54D8(8'D86 6'D6665D5A(516>

5'

6'D6626'

"

56 5)

) 465D5A

, ##

Index

65D5A 5:!9 6515) 55D5A 5)D55 5: 5: 5' 5: 56- 56 56 - 5(D5' -5( 55&58 585A%56 56( 5: 5:

5A 680996515)5) 5: 65L!% 5)- 5:- 5A 6A 64 - 5> 64 5)26:

B 6515) 5: 5'

6

;B(4

5

< ))

< 5:

? ()?(5D6>9'>>!(4D''96>>(5D'' (51(4(A 2 (5&(4 '>5(D5'56%55

F

O6:O 6'- 4

## ,

Micro MotionTM

©2003, Micro Motion, Inc. All rights reserved. P/N 20000175, Rev. F

*20000175*

For the latest Micro Motion product specifications, view the PRODUCTS section of our Web site at www.micromotion.com

Micro Motion Inc. USA Worldwide Headquarters7070 Winchester CircleBoulder, Colorado 80301T (303) 530-8400

(800) 522-6277F (303) 530-8459

Micro Motion EuropeEmerson Process ManagementWiltonstraat 303905 KW VeenendaalThe NetherlandsT +31 (0) 318 495 670F +31 (0) 318 495 689

Micro Motion United KingdomEmerson Process Management LimitedHorsfield WayBredbury Industrial EstateStockport SK6 2SU U.K.T 0800 966 180F 0800 966 181

Micro Motion JapanEmerson Process ManagementShinagawa NF Bldg. 5F1-2-5, Higashi ShinagawaShinagawa-kuTokyo 140-0002 JapanT (81) 3 5769-6803F (81) 3 5769-6843

Micro Motion AsiaEmerson Process Management1 Pandan CrescentSingapore 128461Republic of SingaporeT (65) 6777-8211F (65) 6770-8003

micro motion elite sensor - emerson electric · 2018-12-26 · micro motion® elite® sensor...

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