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  • 3514

    32.0

    33

    Installation Guide

  • 2 Installation Guide MicroPower Outdoor Battery Cabinet, art 351432.033, v1-2005-10

    Information in this document is subject to change without notice and does not represent a commitment on the part of Eltek Energy AS.

    No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying and recording for any purpose without the explicit written permission of ELTEK Energy.

    Copyright : Eltek Energy AS, Norway 2006 NS-EN ISO 9001:1994 Certifcate no: 900005Q NS-EN ISO 14001:1996 Certifcate no: 900005E. This product holds a CE mark and satisfies all requirements covering relevant standards and directives.

    EMC EN61000-6-2 Industrial Environment EN61000-6-3 Residential, Commercial and Light Industry ETS 300386 v1.3.1 Telecommunication Equipment

    LVD LVD73/23/EEC Low Voltage Directive EN60950 Safety of Technology Equipment UL60950,UL1801

    Art. No. 351432.033 Issue 1, 2005 December

    Published 2005-12-15

    ESB.

    MicroPower Outdoor Battery Cabinet has part no. 105418

    POWER DISTRIBUTION

    CENTER FOR

    COMMUNICATIONS EQUIPMENT

    9N73

    Certificate no: 900005E Certificate no: 900005Q

  • 3 Installation Guide MicroPower Outdoor Battery Cabinet, Art 351432.033, v1-2005-10

    TABLE OF CONTENTS

    1 DESCRIPTION OF MICROPOWER OUTDOOR BATTERY CABINET 4 IMPORTANT NOTICES 4 OVERVIEW GENERAL ARRANGEMENT 4 BLOCK DIAGRAM 5 DC DISTRIBUTION 5 TORQUE SETTINGS 6 ORDERING INFORMATION 6 SCOPE OF DELIVERY 7

    2 INSTALLATION PROCEDURES 8 SAFETY PRECAUTIONS 8 RECOMMENDED TOOLS 8 MECHANICAL INSTALLATION 9

    Organize the installation site 9 Lifting the cabinet 9 Position and fasten the cabinet 10 Wind resistance 10 Preventing condensation 10 Mount the batteries on the shelf. 11 Fixing point for temperature sensor 11

    ELECTRICAL INSTALLATION 12 Cable access for MicroPower Cabinet 15 Schematic Diagram 16 Installation and maintenance instruction for filter mat in MicroPower Cabinet 17

    3 ALARM RELAY OUTPUTS AND SIGNAL CONNECTIONS 19 ALARM RELAY SPECIFICATION 19

    About Fail-Safe Operation Mode 20 Connections for Internal system wiring 20

  • 4 Installation Guide MicroPower Outdoor Battery Cabinet, Art 351432.033, v1-2005-10

    1 Description of MicroPower Outdoor Battery Cabinet

    This Installation Guide contains information about how to install the MicroPower Outdoor Battery Cabinet.

    Important notices

    To be installed only in restricted access areas or the like, in accordance with articles 110-16, 110-17, and 110-18 of the National Electrical Code, ANSI/NFPA 70.

    For supply connectors use wires suitable for at least 75C

    Type: FEPW, RH, RHW, THHW, THW, THWN, ZHHW, USE, ZX or similar.

    Use copper conductors only.

    The over voltage protection kit contains a class C protection. This requires an external class B protection on the systems mains feed.

    Overview General Arrangement

    The MicroPower Outdoor Battery Cabinet is a kit that provides an additional battery string for the MicroPower Outdoor System. The cabinet is identical for both systems so the 3 different kits for mounting the cabinet are the same: Floor Mounting Kit, Pole Mounting Kit and Wall Mounting Kit. The cabinet is designed for cable entry trough cable glands at the cabinet base. The cabinet size is 590x427x775mm, (23.2 x 16.8 x 30.5) (WxDxH). The cabinet fulfils IP 55.

    The MicroPower Outdoor Battery Cabinet can be expanded with a second battery string. See the Battery Shelf Kit instruction manual for further details. It is also possible to mount the Heater Kit in this cabinet. However the Heater kit requires the AC Kit for Battery Cabinet in order to operate. See the installation manual for both kits for more information.

    Figure 1 Flatpack Power Rack System General Arrangement

    Heater Kit

    (option)

    Battery Shelf

    2-pol AC breaker

    (option)

    FAN

    Battery breaker

    Analog controller board

  • 5 Installation Guide MicroPower Outdoor Battery Cabinet, Art 351432.033, v1-2005-10

    E

    TRIP

    60A

    CBI

    I

    0CURVE U2

    10 kA

    80V

    QY-1(13)-D

    Fb1+ - +

    Fb1

    Fb2*

    Analog controller

    board

    T+

    -

    FAN Temp.sensor Heater*

    F3*

    -

    +

    E

    LVBD

    +*+

    Block Diagram

    Figure 2. Block diagram. All items marked with * are options.

    DC Distribution

    Under the battery shelf is a DC distribution. This distribution is equipped with 1 battery breaker (Fb1) and a terminal block (+) for DC connection to the battery bank.

    In addition there are 2 terminal blocks (+ and -) for 48V DC supply to the Analog Controller Board and a green/yellow terminal block (E) for earth connection to the cabinet chassis.

    Figure 3 DC distribution.

    MicroPower Outdoor Cabinet

    MicroPower Outdoor Battery Cabinet

  • 6 Installation Guide MicroPower Outdoor Battery Cabinet, Art 351432.033, v1-2005-10

    Torque settings

    Screws in 16sqrmm terminal block: 3.0Nm Screws in 6sqrmm terminal block: 1.2Nm Screws in 2.5sqrmm terminal block: 0.6Nm Screws in CBI breaker: 3.0Nm Screws for battery shelf: 5.0Nm

    Ordering information

    Part number Description Net weight

    105418 MicroPower Outdoor Battery Cabinet 29kg

  • 7 Installation Guide MicroPower Outdoor Battery Cabinet, Art 351432.033, v1-2005-10

    Installation manual

    Eltek

    Xxx xxxxxxx

    Xxx xxxxxxxXxx xxxxxxx

    14

    Scope of delivery

    The MicroPower Outdoor Battery Cabinet consists of the following components:

    Part Note Quantity Unit

    Basic Outdoor Battery Cabinet 1 1 pcs

    Contb WDU 16 Screw terminal 2 2 pcs

    End plate WAP 16/35 3 1 pcs

    ContbCLmp=4SQ fuse/2p WAGO 4 2 pcs

    Fuse cer5x20=T6A3 250V HBC IEC/UL 5 2 pcs

    END plate:4SQ fuse/2 pol WAGO 6 2 pcs

    Jumper 10-pol WDU 16mm2 7 0,4 pcs

    Cable Gland M20 6-12 Black UL 8 5 pcs

    Locknut M20 Black 9 5 pcs

    Cable Gland M16 2-6 Black UL 10 4 pcs

    Locknut M16 Black 11 4 pcs

    Deka-fix + 12 3 pcs

    Deka-fix - 13 2 pcs

    Manual 14 1 pcs

    7

    3 1

    2

    8&9

    10&11

    6

    4

    5

    12 13

  • 8 Installation Guide MicroPower Outdoor Battery Cabinet, Art 351432.033, v1-2005-10

    2 Installation Procedures

    This section describes how to install the MicroPower Outdoor Battery Cabinet. A step-by-step procedure will guide you through the installation.

    For installation of the kits for the MicroPower Outdoor Battery Cabinet refer to the installation manual for each kit.

    Safety Precautions

    Recommended tools

    Always use insulated tools suitable for telecom installations.

    ; The equipment described in this manual must only be installed by authorized personnel, and only operated by persons who have attended a suitable Eltek Energy training course.

    ; The equipment represents an energy hazard and failure to observe this could cause terminal injury and invalidate our warranty.

    ; Products into which our components are incorporated have to comply with a number of requirements. Installation is to be in accordance with the recommendations herein.

    ; Please read the manual carefully before using the equipment.

    TOOLS recommended tools needed on the installation of OEM systems Phillips No.3 Battery shelf

    Flat screwdriver 3mm

    Flat screwdriver 4,5mm

    Flat screwdriver 6mm

    All terminal clamps, screw or spring clamps

    Flat screwdriver < 3mm Spring connections to alarm/controller board

    Posidrive No2 (Flat screwdrivers also suited) MCBs

    Socket wrench 10mm Common earth and battery poles

  • 9 Installation Guide MicroPower Outdoor Battery Cabinet, Art 351432.033, v1-2005-10

    Mechanical Installation

    Organize the installation site

    Begin preparing the installation site, tools, AC supply cables and fuses, etc.

    Check that clearances in front and over the cabinet are sufficient for cooling and to facilitate operation and cable entry.

    Check that all parts have been received cabinet, batteries (if applicable), documentation, etc. and inspect them for physical or transit damages; contact Eltek Energy otherwise. Protect all the parts.

    To facilitate transport standard MicroPower deliveries consist of two strong packages on pallets: one contains batteries, the other the cabinet.

    Lifting the cabinet

    Open the cabinet door and demount the 2 screws in the front. Take off the roof.

    Fix straps to the eye-bolts. Close the door again so the door does not swing during lifting. Lift the cabinet via the straps with lifting equipment to its intended position. Balance the weight.

    Remove the straps and remount the roof once the cabinet has been moved and fixed to its installation position.

    Unscrew these 2 screws and take the roof off.

    Eye-bolts.

  • 10 Installation Guide MicroPower Outdoor Battery Cabinet, Art 351432.033, v1-2005-10

    Position and fasten the cabinet

    Flatpack PSB 3kW, 48VDC, Outdoor Power Cabinet has different mounting possibilities; Pole mounting, Wall mounting and Floor mounting options are available. Please refer to the Installation guides for the respective mounting kit.

    Pole

    Pole mounting kit makes it possible to mount the Micropower Outdoor Cabinet to a pole with minimum diameter 60mm and maximum diameter 115mm.

    Flo