mgate-4101-mb-pbs modbus serial-to-profibus slave gateway ... serial-to-profibus slave gateway...

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  • MGate-4101-MB-PBS Modbus Serial-to-PROFIBUS Slave Gateway Users Manual

    First Edition, October 2011

    www.moxa.com/product

    2011 Moxa Inc. All rights reserved.

  • MGate-4101-MB-PBS Modbus Serial-to-PROFIBUS Slave Gateway Users Manual

    The software described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement.

    Copyright Notice

    2011 Moxa Inc. All rights reserved.

    Trademarks

    The MOXA logo is a registered trademark of Moxa Inc. All other trademarks or registered marks in this manual belong to their respective manufacturers.

    Disclaimer

    Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa. Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to the products and/or the programs described in this manual, at any time. Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for its use, or for any infringements on the rights of third parties that may result from its use. This product might include unintentional technical or typographical errors. Changes are periodically made to the information herein to correct such errors, and these changes are incorporated into new editions of the publication.

    Technical Support Contact Information

    www.moxa.com/support

    Moxa Americas Toll-free: 1-888-669-2872 Tel: +1-714-528-6777 Fax: +1-714-528-6778

    Moxa China (Shanghai office) Toll-free: 800-820-5036 Tel: +86-21-5258-9955 Fax: +86-21-5258-5505

    Moxa Europe Tel: +49-89-3 70 03 99-0 Fax: +49-89-3 70 03 99-99

    Moxa Asia-Pacific Tel: +886-2-8919-1230 Fax: +886-2-8919-1231

  • Table of Contents

    1. Introduction ...................................................................................................................................... 1-1 Overview ........................................................................................................................................... 1-2 Package Checklist ............................................................................................................................... 1-2 Product Features ................................................................................................................................ 1-2

    2. Getting Started.................................................................................................................................. 2-1 Connecting Power ............................................................................................................................... 2-2 Connecting PROFIBUS Devices ............................................................................................................. 2-2 Connecting Modbus Serial Devices ........................................................................................................ 2-2 Connecting to a Host via Serial Console Cable ........................................................................................ 2-2

    3. Hardware .......................................................................................................................................... 3-1 Function Block .................................................................................................................................... 3-2 Power Input and Relay Output Pinouts................................................................................................... 3-2 LED Indicators .................................................................................................................................... 3-2 Dimensions ........................................................................................................................................ 3-3 Pin Assignments ................................................................................................................................. 3-3 Mounting the Unit ............................................................................................................................... 3-4 Specifications ..................................................................................................................................... 3-5 Adjustable Pull High/Low Resistors for the Modbus Port (P1) in RS-485 Mode ............................................. 3-6 Reset Button ...................................................................................................................................... 3-6 Rotary Switch ..................................................................................................................................... 3-7

    4. Configuration .................................................................................................................................... 4-1 Installing the Software ........................................................................................................................ 4-2 Starting MGate Manager ...................................................................................................................... 4-6 Connecting to the Unit ......................................................................................................................... 4-7 Modifying the Configuration ............................................................................................................... 4-10

    Configure Device ....................................................................................................................... 4-11 Configure Modbus Settings ......................................................................................................... 4-12 Set up PROFIBUS ...................................................................................................................... 4-13 IO Mapping Setup ..................................................................................................................... 4-14 QuickLink ................................................................................................................................. 4-17 IO Map ..................................................................................................................................... 4-19 Load Default ............................................................................................................................. 4-22 Monitoring Modbus Activity ......................................................................................................... 4-23 Diagnose .................................................................................................................................. 4-26

    Upgrading Firmware .......................................................................................................................... 4-28 Import/Export .................................................................................................................................. 4-29

    A. Quick Configuration .......................................................................................................................... A-1 Typical Applications ............................................................................................................................. A-2 Quick Configuration Steps .................................................................................................................... A-3 PROFIBUS Overview ............................................................................................................................ A-3 Modbus Overview ............................................................................................................................... A-4 Diagnose Packet Format ...................................................................................................................... A-6

  • 1 1. Introduction

    Welcome to the MGate 4101-MB-PBS line of Modbus to PROFIBUS gateways. All models feature easy protocol conversion from Modbus to PROFIBUS, and RS-232/422/485 port for Modbus communication.

    This chapter is an introduction to the MGate 4101-MB-PBS and includes the following sections:

    Overview

    Package Checklist

    Product Features

  • MGate 4101-MB-PBS UM Introduction

    1-2

    Overview The MGate 4101-MB-PBS is a line of protocol gateways that provides users with the following features:

    Protocol conversion between Modbus and PROFIBUS MGate 4101-MB-PBS series products can be used to connect Modbus devices and PROFIBUS devices to provide PLCs (ex. Siemens S400, S300) with remote maintenance capability.

    Windows utilities for easy setup and traffic monitoring A Windows utility is provided to make configuration and operation of the MGate 4101-MB-PBS as easy as possible. The utility uses serial console port to connect MGate 4101-MB-PBS unit. Besides, Wizard functions can help you finish configuration in only several minutes by automatic commands detection and automatic memory mapping.

    Package Checklist All models of the MGate 4101-MB-PBS series are shipped with the following items:

    Standard Accessories: 1 MGate 4101-MB-PBS Modbus Serial-to-PROFIBUS Slave Gateway. Documentation & Software CD. Quick Installation Guide. Product warranty statement. RJ45 to DB9 cable (for console use)

    Optional Accessories: DR-4524: 45W/2A DIN-rail 24 VDC power supply with universal 85 to 264 VAC input. DR-75-24: 75W/3.2A DIN-rail 24 VDC power supply with universal 85 to 264 VAC input. DR-120-24: 120W/5A DIN-ra

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