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Met/Cal
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Met/Cal is continuously being developed . . . .
– 1975 : PDP11/34 Based, customer specific calibration system for Oscilloscope and other calibrations
• 12 systems in Europe, a special for the Bundeswehr– 1980: 7405 Calibration System on Fluke Controller (1722A)– 1984: 7411 Calibration system on Fluke Controller (1722A)– 1987: Introduction of Met/Cal as PC-Based system– 1989: First Met/Cal version for MS-DOS (v1.0) as
replacement for 7411– 1989: Met/Track released for MS-DOS (v1.0)– 1993: First Combination of Met/Cal and Met/Track for the
5130– 1995: Met/Cal and Met/Track for Windows released (v4.0)– 1998: Met/Cal and Met/Track combined to one product
(v5.0)– 1999: Full 32-Bit product and ISO 17025 Compliant (v6.0)– 2002: Met/Cal is redesigned to improve productvity (v7.0)– 200?: . . . .
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New FSCs and Functionsto support RF calibrations
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• Fluke PM 6304 and 6304C• Fluke PM 6306• Wavetek 39A Universal Waveform
Generator• Wavetek 195 Universal Waveform
Generator• “6000” FSC supports Clarke-Hess
6000 phase meter
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LaboratoryCalibration Instrument Drivers -
Fluke 6100A• MET/CAL FSC for Fluke 6100A Electrical Power Standard
– supports up to three 6101A auxiliary units for multi-phase operation
– supports 80A option• Name/Value FSC Syntax
– multi-line– no auxiliary FSC required– improved readability
• Covers all functions of 6100A• Learn Mode
– automatic generation of 6100 statement based on instrument setup
– speeds up procedure development• Official release in V7.10, available now in “beta” form
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• 53131/M53131 Agilent/HP 53131A -Timer/Counter
• 53132/M53132 Agilent/HP 53132A - Timer/Counter
• 53181/M53181 Agilent/HP 53181A - Counter
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Forthcoming 8902A enhancements to MET/CAL to support signal generator verification:
• 8902 FSC support for AUDIO INPUT (external audio frequency, level and distortion measurement)
• 8902 FSC expanded support of 11793A Microwave Converter
• 8902 FSC enhanced to allow Tuned RF Level measurement without a sensor module to support attenuator calibration
FSC enhancements
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• New MATH FSC function to read or write to an .ini file
• Function name is RIF
• Function name is WIF
Read/Write to .ini
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Read/Write to .ini
• Example:– MATH S[1] = “C:\\CALFACTORS.TXT”
– MATH M[1] = RIF(S[1], “SECTION 1”, “CF1”)
– MATH FSC function to read or write to an .ini file• Where the ini would look like:• [Section 1] • CF1 = 9.97• CF2 = 1.001
• CF3 = 0.109
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• Assists debugging problems with IEEE-488 I/O by tracing all MET/CAL data messages written to or read from the IEEE-488 bus
• Debug data written to file “mcdebug.txt” in <workdir> directory
• Use command line arguments “-df -trace”
D:\metcal\mcr32.exe -df -trace
IEEE-488 I/O Trace
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• New FSCs “SCPI” and “IEEE2”
• Improves built-in error handling for procedure writers using devices which support the SCPI or IEEE-488.2 standards
• Faster procedure development
• Easier procedure debugging
IEEE2/SCPI
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IEEE2/SCPI
• The IEEE2 and SCPI FSCs provide "built-in" sequence control and error handling that is not automatically provided by the IEEE FSC.
1.088 IEEE2 OUT 100 OHM;ZCOMP NONE;OPER
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IEEE2/SCPITHE IEEE2 FSC IS SENDING………
"*CLS;*SRE 96;*ESE 61;OUT 100 OHM;ZCOMP NONE;OPER;*OPC"
“*Clear to Send; *Mask Service Request Event Register to look for SRQ ; Mask Event Status register to report type of error; then send The IEEE commands to the UUT; *Check for Operation Complete”
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STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON . . . 2.008 HEAD RESISTANCE TEST ({11 Ohm Range}) 2.009 TARGET -p 2.010 IEEE2 OUT 0 OHM;ZCOMP WIRE4;OPER 2.011 M8508 FS 2.012 TARGET -m 2.013 8508 0.0000Z OC D6 N 4W 2.014 M8508 * 2.015 WAIT -t 30 Thermal emfs dissipating...
Automated Example– Using 8508A
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• Four new FSCs to improve procedure writing and procedure readability:– IF condition– ELSE [comment]– ELSEIF condition– ENDIF [comment]
• As with JMPL, condition may be any MATH FSC expression.
IF, ELSE, ELSEIF, and ENDIF
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# Verify MET/CAL version compatibility.
1.008 IF VERS() < 7.011.009 DISP This procedure requires MET/CAL 7.01 or later.1.010 JMPL END1.011 ENDIF
IF, ELSE, ELSEIF, and ENDIF
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1.001 MEMI Enter an integer:1.002 IF (MEM == 1)1.003 DISP value is 11.004 ELSEIF (MEM == 2)1.005 DISP value is 21.006 ELSEIF (MEM == 3)1.007 DISP value is 31.008 ELSEIF (MEM > 3)1.009 DISP value is greater than 31.010 ELSE1.011 DISP value is less than 11.012 ENDIF
IF, ELSE, ELSEIF, and ENDIF
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• New FSCs to Allow Looping in Procedures– WHILE condition
– ENDW [comment]
– DO [comment]
– UNTIL condition
• As with JMPL, condition may be any MATH FSC expression
WHILE, ENDW, DO, & UNTIL FSC’s
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#This will continue to loop until a valid entry (number <= 3) is
# entered
1.001 DO
1.002 MEMI Enter: (1) Insert, (2) Review, (3) Exit
1.003 MATH L[4] = MEM
1.004 UNTIL MEM <= 3
Note: This does NOT allow looping on a reading!!
WHILE, ENDW, DO, & UNTIL FSC’s
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This procedure fragment will execute the loop 10 times while it counts down the value of MEM.
1.001 MATH MEM = 10
1.002 WHILE (MEM > 0)
1.003 HEAD [MEM][D1000]
1.004 MATH MEM = MEM - 1
1.005 ENDW
WHILE, ENDW, DO, & UNTIL FSC’s
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• Logical AND and Logical OR operators added to MATH Expression Parser
• Example (Logical AND):– IF (M[1] < 10 && M[2] > 5)
• Example (Logical OR):– WHILE (MEM < 5 || MEM1 < 5)
3.011 IF PSUB("744") || (PSUB("2020") && (M[33] >= 2.0))
3.012 CALL Sub Fluke 744 (1yr) Hart Mode VER RS-232
3.013 ENDIF
Logical AND and OR Operators
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• New “WAIT” FSC
• Allows procedure writer to invoke a countdown timer with a customized message
2.015 WAIT -t 30 Thermal emfs dissipating...
3.021 WAIT -a –t 18:30 Wait for Self Test..
WAIT FSC
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• Many users extend the cal intervals for their references.
• MET/CAL accuracy files will now allow a range of cal intervals to be mapped to a particular specification.
• For example: “Use the 90-day specs for any cal interval from 2 months to 6 months.”
Cal Interval Ranges
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• The Test Results window now includes data generated by RSLT statements, and brace data ({xxx}) from message-type FSCs.
• Strings are shown in cyan (cyan) to distinguish from red, green, and yellow evaluation data.
1.001 DISP SET THE UUT TO THE {3 VOLT RANGE} 1.002 ASK+ K 1.003 5520 2.9000V 1%
RSLT & Brace Data in Test Results
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• New MATH FSC function to retrieve database Inventory Table data for a specified asset and a specified field.
• Function name is INV.
• Example: MATH S[5] = INV(“A26”, 4202)– asset number is “A26”– field is 4202 (manufacturer)– manufacturer name will be stored in
string register S[5]
Function: Fetch Inventory Data
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• New MATH FSC function to retrieve the serial number of a specified asset
• Function name is SN.
• Example: MATH MEM2 = SN(“A15”)– “A15” is the asset number– serial number will be placed in string register MEM2
Function: Get Serial Number
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• A new MATH FSC function, CTIME, to convert an “HH:MM:SS” time string to an equivalent number of seconds.
• Example:MEM = CTIME("1:10:15")
Function: Time Conversion
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• A new MATH FSC function, DEG, to convert from radians to degrees.
• Example:1.004 MATH MEM = DEG(3.1415926)1.005 DISP 3.1415926 radians =
[MEM] degrees– MET/CAL will display:
3.1415926 radians = 179.99999693 degrees
Function: Radians to Degrees
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• New MATH Function: FRND
• FRND rounds a floating-point number to a specified number of significant digits.
• Example:– MATH MEM = FRND(12.34567, 4)– Value of MEM will be 12.35.
Floating-Point Rounding Function
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• A new argument, “-u” has been added for use with the DOS and DOSE FSCs.
• “-u” overrides the user of the “user_prog_dir” initialization file parameter.
• This allows MET/CAL to find programs (executables) which are in the user’s PATH, but not in the specified MET/CAL user program directory.
• A typical example would be a program like “WinWord.exe” (Microsoft Word).
New “-U” Argument for DOS FSC
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• New bank of 32 numeric “L” registers for use in the MATH FSC
• Makes procedure writing easier by providing registers local to each subprocedure invocation
• Existing MATH functions updated to support L-registers
Local Numeric Registers
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1.001 MATH L[5] = 25 1.002 MATH L[6] = 45 1.003 MATH L[7] = 20 1.004 MATH MEM = AVG_L(5, 7) 1.005 MATH MEM1 = MAX_L(5, 7) 1.006 MATH M[1] = MIN_L(5, 7) 1.007 MATH M[2] = RSS_L(5, 7) 1.008 MATH M[3] = SDEV_L(5, 7)
1.009 DISP The Average is [MEM] 1.009 DISP The Maximum is [MEM1] 1.009 DISP The Minimum is [M1] 1.009 DISP The RSS is [M2] 1.009 DISP The Standard Deviation is [M3]
They WorkLike the M[x]
Registers
32 New Local Numeric Registers
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• MET/CAL Editor Supports Colorization– Both foreground & background
configurable– Custom palette supported– Each statement type may have its own
color– Color data saved in a color file for each
workstation
Statement Colorization
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Statement Colorization
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LaboratoryCalibration Statements of
Compliance with Specification• 17025 states . . .
– When statements of compliance to specification are made, the uncertainty of the measurement shall be taken into account
How ? .. Guardbanding
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LaboratoryCalibration Guardbanding
• Assessment of compliance wih Spec - Guardbanding
Specified Upper limit
Specified Lower limit
Measured Value Uncertainty
Pass Indeterminate Fail
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LaboratoryCalibration Guardbanding in MetCal
v7.1• Enable or Disable Guardbanding• Specify the Guardband method• Specify a table of parameter thresholds with
associated guardband factors• Choose whether or not to interpolate table
values• Supports asymmetrical tolerance
specifications
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Guardbanding• Specify how indeterminate test results
are handled• Call external programs to provide data• Change guardbanding parameters on a
per-site, per-workstation, per-procedure, or per-test basis
• Report results in a SQL database, for easy access by report generators or other software tools
• No modification required for existing procedures
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LaboratoryCalibration Guard Banding - Results
Data• Specification Test Limits• Guardbanding Flag• Guardbanding Method• Guardbanded Test Limits• Guardband Factor• Overall Result for Each Test
– Pass– Fail– Indeterminate
• Overall Result of Calibration Procedure
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Expected Release Date? Mars 2005
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For Version 7
ASK HelperTag FinderAutoProQuickSort (revised)
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Fluke Calibration Training MET/CAL Procedure=============================================================================INSTRUMENT: Uncertainty ExamplesDATE: 2000-12-04AUTHOR: Fluke CorporationREVISION:ADJUSTMENT THRESHOLD: 70%NUMBER OF TESTS: 4NUMBER OF LINES: 59CONFIGURATION: Fluke 5720A============================================================================= STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON 1.001 ASK+ K 1.002 VSET nmeas = 5 1.003 5720 10.000V 0.1% 2W
# Note that the uncertainty of the calibrator (5720) is# taken from the ACC file 5720.acc. If a standard is used# that does not have an FSC, then the procedure writer must# use the ACC FSC to establish the uncertainty for each setting
Setting NMEAS to any value other than zero turns onMeasurement Uncertainty
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=================================================================== STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2
# THE ASK+ K MUST BE PRESENT TO USE UNCERTAINTY CALCULATIONS 1.001 ASK+ K
# THE NMEAS SETS THE NUMBER OF MEASUREMENTS TO TAKE# THIS TURNS ON THE MEASUREMENT UNCERTAINTY CALCULATIONS 1.002 VSET NMEAS = 5
# THE NTHROW SETS THE NUMBER OF MEASUREMENTS TO THROW AWAY 1.003 VSET NTHROW = 1
# THE NSD SETS THE NUMBER OF SIGNIFICANT DIGITS IN THE RESULTS 1.004 VSET NSD = 3
# THE UUT_RES FORCES THE UUT RESOLUTION FOR THE CALCULATIONS 1.005 VSET UUT_RES = .0001
1.006 5720 10.000V 0.1% 2W
If the resolution is notspecified, the resolutionof the nominal will beused
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LaboratoryCalibration Do you want to see the
data used in the calculations?
1.001 ASK+ K1.002 VSET NMEAS = 51.003 VSET MFILE = d:\metcal\meas.txt1.004 VSET MFILE_FORMAT = VERBOSE1.005 5520 1.00V 1% 2W
Time = 19-Nov-03 09:43:25Asset = 100Start Date = 2003-11-19Start Time = 09:42:57Step Number = 1.005Welch-Satterthwaite Flag = 0System Actual = 1UUT Indicated = 1.000432Expanded Uncertainty = 0.00620083308Standard Uncertainty = 0.00310041654• •
See UNC.TXT
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LaboratoryCalibration Do you want to see the
data used in the calculations?
1.001 ASK+ K1.002 VSET NMEAS = 51.003 VSET MFILE = d:\metcal\meas.txt1.004 VSET MFILE_FORMAT = VERBOSE1.005 5520 1.00V 1% 2W
Time = 19-Nov-03 09:43:25Asset = 100Start Date = 2003-11-19Start Time = 09:42:57Step Number = 1.005Welch-Satterthwaite Flag = 0System Actual = 1UUT Indicated = 1.000432Expanded Uncertainty = 0.00620083308Standard Uncertainty = 0.00310041654
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How do I add these new features to a report?
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LaboratoryCalibration Select OPTIONS and select STORED PROCEDURES
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LaboratoryCalibration Select INSERT and select FIELD OBJECT
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LaboratoryCalibration Open Ver_7_Certificates and drag the required
field to the details section
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LaboratoryCalibration Open Ver_7_Certificates and drag the required
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LaboratoryCalibration Statements of
Compliance with Specification• 17025 states . . .
– When statements of compliance to specification are made, the uncertainty of the measurement shall be taken into account
Or Guardbanding
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LaboratoryCalibration Guardbanding
• Assessment of compliance wih Spec - Guardbanding
Specified Upper limit
Specified Lower limit