metaljacket overview capabilities
TRANSCRIPT
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MetalJacketCoatings
December 2007
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Agenda
LORD Company Overview
What is MetalJacket? Process Comparisons & Benefits
Product Platforms & Performance
Business Progress
Summary
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LORD Corporation: An Overview
A global technology leader providing valuable expertise in:
Adhesives and coatings
Vibration, motion and noise control
Magnetically responsive technologies
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Quick facts about LORD
More than 2,400 employees
Privately-held company
$630MM in annual sales
World headquarters in Cary, NC 17 manufacturing facilities in nine countries
90 strategically located sales and support centers worldwide
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What is MetalJacket?
Environmentally-friendly, autodepositing water-base coating thatimproves bonding properties and substrate protection.
Originally developed as a replacement primer for LORD adhesivesystems.
In early performance testing, LORD refined the technology todeliver a compact process, improved performance and
environmental advantages over traditional adhesive and coatingsystems
Can be used over steel substrates as a:
Primer for adhesive systems
Primer for organic coating systems Complete coating system for a variety of products and applications
LORDAutodepositing Adhesives deliver both bondingproperties and substrate protection.
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Traditional Rubber-to-Substrate (RTS) Process
Cost centers in each processstep
Current RTS process may have up
to 9 process steps divided into 7
cells
Parts often transported from cell to
cell during the process, very
complex and labor intensive
The manufacturing cycle time is
lengthy and requires much Work in
Process
Current solvent base products have
high environmental impact and cost
to control is expensive
Cleaning 1
Grit Blast 2Cleaning
Zinc Phosphate
3
Primer
Adhesive
4
Bond 5
Post Paint 6
Incineration 7
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Traditional Rubber-to-Substrate (RTS) Process
Cost centers in each processstep
Transportation
WIP/Time in Process
Rejects
Utilities
Environmental/Waste
Warranty
Labor
Consumable
Materials Insurance
Each cost center adds cost tooverall process
Cleaning
Grit Blast
Cleaning
Zinc Phosphate
Primer
Adhesive
Bond
Post Paint
Incineration
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MetalJacket + ChemlokAdhesive
Traditional MetalJacket plus Chemlok
eliminates up to five process steps
Each step eliminate also eliminates:
Transportation
WIP/Time in Process
Rejects
Utilities
Environmental/Waste
Warranty
Labor
Consumable
Materials
Insurance
Process elimination drives cost savings
ELIMINATE 1 Clean
ELIMINATE 2 Grit Blast
Cleaning
ELIMINATE 3Zinc Phosphate
MJ Topcoat
Adhesive
Bond
ELIMINATE 4Post Paint
ELIMINATE 5Incineration
Metal Treatment
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Typical MetalJacket Coating Process
1. Alkaline Clean
2. Rinse
3. Acid Clean
4. Rinse5. Metal Treatment
(MJ1100 or MJ1500)
15-30 Seconds Dwell
6. Dehydration
10 minutes @ 200F
7. MJ Topcoat (MJ2110 or MJ5000)
15-90 Seconds Dwell8. Dehydration/Bake
Dehydrate 10 minutes @ 200F
Bake 20 minutes @ 350F
1 32 54 7 86
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MetalJacket Process Benefits
Highly-automated application process
Reduced labor to operate systems (load, unload and technician) High productivity
Ability to bulk pack coated parts
Reduced capital cost
Compact systems require fewer stages and take up floor space
40 - 60% less expense than comparable e-coat or autophoretic systems
Flexible process
Can be applied via monorail, indexing, hoist or walking beam systems
Closed-loop, environmentally-friendly process
Free from heavy metals
Low water discharge, process requires no constant overflows or rinsing
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MetalJacket Technology Platforms
Standard Rubber-to-Metal Applications
MJ1100/2110 Used over bare or clean only steel
Has Automotive OEM approvals
500 hour salt spray performance
Good overall performance properties MJ1100/5000
Overall performance is similar to MJ110/2110,but MJ500:
has longer shelf life
has improved operating window
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MetalJacket Technology Platforms
High-Performance MJ1500(1510)/5000
Products are applied over zinc phosphate pretreatment to deliver1,000 hours of corrosion resistance
Can be used for both Industrial and Auto applications
Commercialized in December 2006
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Materials for MetalJacket Coating
Heavy Blasting
Grit Blasting
Wet Blasting Zinc
Phosphate
Alkaline/Acid Cleaning
Aluminum
Stainless Steel
Powdered Metal
Machined
Heat Treatment
Cast Iron
Ductile Iron
Castings
Steel Stamping
HSLA
No CoatMay CoatWill Coat
MetalTypes
CleaningMethods
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Performance Data for MJ1100/2110
No cracking, loss of
adhesion or other
Adhesion > 98%Pass3.6 Thermal StabilityLP-463PB-22-01 Method
IV (15 cycles)
Unknown7/15/03
Minimal chipping and no
severe loss of coating
Rating = 6B (S/P)Pass3.5 Chip ResistanceSAE J400 Room
Temperature
Unknown3/20/03
No loss of adhesion,
blistering, swelling,
discoloration of the
coating
No damage to the
coating was seen for
the following fluids:
Pass3.4 Fluid ResistanceLP-463PB-31-01Unknown5/26/03
Evaluation by ASTM
D1654 No corrosion on
undamaged, significant
surfaces, without scribing
or chipping
Scribe Rating = 8
(< 1 mm)
Unscribed Rating = 9
Pass3.3.1 One Year
Simulation Corrosion
SAE J2334 (15 cycles)Unknown5/28/03
GM8101G10PassCyclic CorrosionGM9540P B (16 cycles)Unknown07/23/03
GM9102P (Creep)3 mmPassCyclic CorrosionGM9540P B (16 cycles)Unknown07/23/03
ASTM D610 (Corrosion)10PassCorrosion ResistanceGM4298P0.4/1.70.206/21/05
ASTM D714 (Blisters)10PassCorrosion ResistanceGM4298P0.4/1.70.206/21/05
GM9102P (Creep)0 mmPassCorrosion ResistanceGM4298P0.4/1.70.206/21/05
Method B6 or 7PassGravelometerGM9508P Method BUnknown03/06/03
ASTM D714 (Blisters)10PassHumidity ResistanceGM4465P0.4/1.70.206/21/05
GM9071P B (Adhesion)100%PassHumidity ResistanceGM4465P0.4/1.70.206/21/05
Visual only160Impact Reverse SideASTM D27940.4/1.70.206/21/05
Visual only160Impact Direct SideASTM D27940.4/1.70.206/21/05
Method A> 99%PassCross-Hatch AdhesionGM9701PUnknown03/06/03
4HPassPencil HardnessASTM D3363Unknown08/16/0212 @ 85PassGloss(FLTM BI 110-01)Unknown09/24/01RATING METHODRESULTSPASS/FAILDESCRIPTIONTEST METHODDFT
(MT/TOTAL)DATE
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Technology Platform Summary
MJ1100/2110
500 hours corrosion resistance OEM approvals in place
MJ1100/5000
New applications
Zinc Phosphate MJ1500(1510)/5000 for High-PerformanceApplications
1,000+ hours corrosion resistance
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MetalJacket Business Progress
Automotive OEM Approvals
GM Autodeposition Spec 9984132, Grade E
DCX
Autodeposition Spec PS 10878
Ford ESB-M2P133A
Coating Parts for Japanese OEMs
Toyota (TSH3128G {03/02})
Supplying Parts to Automotive Tier I Suppliers Delphi, Trelleborg, Paulstra, Goodyear, Cooper Standard, etc.
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Summary
MetalJacket offers a highly-flexible product and process that
delivers an environmentally-friendly, corrosion-resistant coatingfor both bonding and non-bonding applications in Automotiveand Industrial markets.
MetalJacket allows customers to design better performingproducts at a lower overall cost.
For more information on how MetalJacket coatings can help yourcompanyAsk Us How.