metalaccuracy

> High precision stamping with complex process and/or for complex parts (functional : spring…)

> Finishing of stamping parts (assembly, moulding…)

core business

strategic activities

our group : Aalberts Industries

strategy

> To be a global specialist on stamping technologies

> To be one of the best in class stamping actor in Quality & Supply Chain practices

> To assure continuous cost e� ciency of our o� ers with development of innovative

technical solutions :

- on products design

- on process design

> To propose worldwide localizations close to our customers’ plants

> www.aalberts.nl

ME

T

AL I S M E T A

LI

S

GLOBAL

SOLUTION

AALBERTSIN

DUSTRIESP

AR

TN

E

RSHIPS

Electronic

Co

ilin

gHeat

treatment

SurfacetreatmentTurning

Pro� ling

Wax castin

g

Alu

min

ium

ex

trusio

n

METALIS KNOW-HOW

ST

AM

PIN

G- D

EEP DRAWING - FLAT SPRING- CO

NN

EC

TO

R

FLAT

SPRING

STAMPING

&

DEEP

DRAWING

ASSEMBLY

METALLOPLASTIC

CONNECTOR

25 %

47 %

9 %

19 %

MET

AL

I SM

ET

AL

IS

spring

> E� ort function _ _ _ _ _ _ _

> Electrical connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Wire spring _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Copper coil _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

precision stamping

> Electrical connection _ _ _ _ _ _ _ _ _ _

> Magnetic function _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Nuclear grid _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Movement transmission _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

deep drawing - high power

> Precision drawing _ _ _ _ _ _ _ _ _ _ _ _

> Motor housing _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Fastener parts _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Fixing device _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

connectors

> Electrical contact _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Antenna / Shielding _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> RJ45 / Press � t / IDC contact _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

assembly and � nishing

> Assembly in the tool _ _ _ _ _ _ _ _ _ _ _ _ _

> Metal/� ber assembly in the tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Stacking of magnetic laminations in the tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Taping in the tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Manual / automatic assembly _ _ _ _ _ _

> Contact tips welding _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Contact rivets assembly _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Welding in the tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

engineering and in-house production of tools

> High precision progressive tooling

> Multi-slides tooling

> Automatic assembly machines

examples of products

EffortEffortEffort Effort Effort Effort

flèche flècheflèche position sur pièce

flèche

flècheflèche flècheflèche position sur pièce flèche

development resources

> product engineering team : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - design proposal on the basis of the functional needs

- numerical simulation & prototypes workshop

- 1 delivery of prototypes each day

> tool engineering and production _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - CAD/CAM engineering : team of 50 highly specialized technicians

- margin precision reached : 3 µm

- 1 new product each 2 days

> organization by project _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - individual follow-up with 10 project managers

- a “target price” way of development

> tool reliability workshop _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - specialized workshop for pilot serials

- specialized organization (supply chain…)

technologies

> progressive tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

- 74 high speed presses of 25 to 150 tons (YAMADA, BRUDERER, MINSTER ...)

- 18 high power presses up to 600 tons (INVERNIZZI ...)

> multiple-slides machine _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

- 72 multiple-slide machines (BIHLER ...)

> transfer tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

- 7 transfer presses from 30 tons to 400 tons

> injection & insert moulding _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

- 30 molding presses from 25 to 150 tons

> second-operation stamping _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

- 68 presses from 1 to 250 tons, more than 2000 standard tools

> assembly _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

- automatic welding contact lines (laser...)

- manual welding stations

- several assembly machines with 100% quality checking

- video and laser checkings

industrial pro� le

> 100 million euros of revenue

> 800 employees on 9 plants and 7 Business Units

Chaudefontaine (F)

(140 people)

Montbrison (F) - HPS

(80 people)

Pont-de-Roide (F)

(110 people)

Marnaz (F)

(80 people)

St Quentin Fallavier (F)

(10 people)

Dzierzoniow (PL)

(110 people)

Presov (SK)

(80 people)

SPRING

PLANNED IN 2012TURKEY

CONNECTOR

STAMPING DEEP DRAWING POLSKA

CHINA

Pune (IN)

(20 people planned in 2012)

Shenzhen (PRC)

(160 people)

INDIA

Slovakia (1 plant)

India (1 plant)

Turkey (2012)

Poland (1 plant)

France(5 plants)

ChinaGuang-Dong

province

(1 plant)

markets

40%

20%

16%

7%

5% 4% 3% 1%

main clients

> Auto

> Constructio

n

> Machine Equipment

> Data Com

> Energy / Nuclear

> Home & Family equipment

> Defense / Aerospace

> Electronic

> Automotive _ _ _

> Construction _ _ _ _

> Machine Equipment _ _ _ _ _ _ _

> Data Com _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Energy / Nuclear power _ _ _ _ _ _ _ _ _ _ _

> Home & Family equipment _ _ _ _

> Aerospace _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Electronic _ _ _ _ _ _ _ _ _ _ _

> Medical _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

> Defense _ _ _ _ _ _ _ _ _ _

typical products per market

GROUP

Route de Pouligney

25640 Chaudefontaine - FRANCE

Phone: +33 (0)3 81 48 50 70

Fax: +33 (0)3 81 48 51 40

www.metalis.fr