metal fabrication mechanical construction co. · mechanical equipment, st & gt turbines, hrsg...

39
Introduction & Capabilities Presentation, March 2013 Metal Fabrication & Mechanical Construction Co.

Upload: vuongdan

Post on 08-Apr-2018

243 views

Category:

Documents


3 download

TRANSCRIPT

Page 1: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Introduction & Capabilities Presentation, March 2013

Metal Fabrication

&

Mechanical Construction Co.

Page 2: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

ForthcomingWith more than 30 years of successful experience, IKMI has accumulated a respected listof world leading customers. Since its incorporation, the company has constantly and steadilyevolved to its first class leading position, through the design, fabrication, erection andconstruction of some of the most complicated and concept challenging projects andproducts. A glance at some of our most notable projects:.

• Complete Fabrication & Mechanical Erection of Structural Steel, Process.• Equipment, Turbines & Boilers for Power Plants.• Turn Key Fabrication & Construction of Petro-Chemical Processing Facilities.• Fabrication and Erection of DJLC Port Cranes.• Design & Fabrication of Freight Railway Wagons.

We offer our clients the invaluable experience of projects management and development ofvarious types, combined with high quality fabrication; an extremely efficient and successfulcombination that has proven itself throughout the region particularly in the most complexprojects.

Sincerely;

Amir Khoury

Executive Manager

Page 3: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Introduction• Private Owned family company• Founded – 1985 (Formerly Galil Metal Works 1970 - 1984).

• National & International Cert.• Engineering Capabilities• Over 200 skilled employees• Leading in steel construction• State of the art products• Plant Area: approx. 50,000 m²

Page 4: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Scope & Framework

ISA

KHOURY

ScopeHeavy

TransportationTransportation of the

most complicated projects

Detail EngineeringDetail Shop drawings

utilizing advanced software's X-Steel &

Solid Works.

Construction & Mechanical works Professional manpower, tools and equipment for erection & Mechanical

Works

Fabrication FacilitiesFully equipped fabrication shop for Steel structures & Plate works i.e. tanks,

vessels, etc.

Page 5: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Construction Scope Diagram

Mangt.

Safety

Foremen

Machines4. Machinery, Consumables, etc.

5. Cranes, Forklifts, Lifts, etc

1. Construction management

2. Safety Officer

3. Forman's & Crew leaders Construction Scope Diagram is a prepared

to describe scope of responsibilities ISA KHOURY is able to carry.

Equip

Page 6: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Organizational chart Executive Manager

A. Khoury

Eng.Department

Steel Structure

PlateWorks

Qty.Surv.

SafetyManager

Q. ControlA. Kostrikin

QA-1

QA-2

QA-3

Project Department

Project B'S. Google

Project A'I.Asulin

Project D'S. Najami

Project C'S. Fawaz

Project F'Z. Pachima

Project E'F. Najami

Fabrication

Tank Work

SteelStructure

MechanicalWorks

Ducts

MaterialsPreperation

Surface Treatment

Group A'

Group B'

Logistics

MobileCranes

Truck &Transport

Mobilization

AssistantZ. Pachima

Admin.F. Al-Asabi

SecrerteryM. Efrim

Page 7: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Experience • HP/LP pressure piping works

(Duplex2504/SMO1504/P11/P22/P91/A106/SS310)

• Gas Turbines mechanical installation• Air Cooled Condenser fab. & Installation• HRSG heavy construction & installation • Steel structures fab. & Installation• Storage tanks & Pressure vessels• Materials handling systems• Mechanical Construction Works• Heavy lifting services

Page 8: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Fields of Expertise• Power Plants & Generation Facilities• Chemical & Petro Chemical Plants• Oil Refineries Plants• Oil Fields & Petrol Reservoirs• Cement Plants• Desalination plants• Industrial Buildings• Port Facilities

Page 9: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Location's

Beer-Sheva

Aqaba

Ashdod Port

Page 10: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Safety at ISA KHOURYIntel

AP

Safety Awards

LUZII

Management Commitment

Management Responsibility

Progressive motivation

Continual safety training &Safety support

Construction Safety is No. 1 at ISA KHOURY

Page 11: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Quality Assurance System

Cert.• Certificates – ISO9001, ISO3834,

IQNET, BV, SII4295, DIN18800-E

QIP • Example of Quality Inspection Plan

File • Example of production file

Chart • Production Chart

Page 12: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

• ISA KHOURY’S Shop Equipment………

NC cold rolling machineThickness 60 mm (2’’)Pre-bending 50 mmMachine type 4 rolls

Model 2009

CNC WoortmanBeam size width=1250mm

3 Axis air cooled drilling cellIntegrated marking & numbering

Model 2009

Page 13: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

• ISA KHOURY’S Shop Equipment………

Column welding BoomSubmerge weldingBoom = 6,000mm

Rail length = 50 mtr.

CNC Plasma & FlameCutting Machine

6 Torches fully computerizedWidth = 6,000 mm

Length = 16,000 mm

Page 14: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Engineering

FFEMineral

HPDModule

SolidWorks

• Design as per required Code incl. authorities approvals.• 3D module design 3D software and AutoCAD Engine's.• X-Steel software to generate structural shop drawings.• Solid Works for 3D modeling & Utilization of Parts.• Parts list & Shipping lists per clients data.

Sugat Module

Page 15: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

General API/AWWA tanks constructions•Project : Various Industries•Scope of Work : Design, Supply of materials, Prefabrication, Construction & Painting

of various sizes and capacities storage tanks.•Execution year : Since Companies establishment

20102010 Israel Electric Co. 2010 US Air Force

2009 Israel Electric Co. 2008/9 American Paper

2010 Israel Electric Co.

2007 Amman East CCPP

Page 16: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

General Steel Structure Fabrication & Erection

•Project : Various Industries•Scope of Work : Detailing, Supply of materials, Prefabrication, Construction & Painting

of various structures for various industries.•Execution year : Since Companies establishment

2009 Oil Refineries

2010 Quarry Conveyor system

2009/10 Oil Refineries

2009 Cement Industries

2009/10 Siemens Wagon Ass.

2008 Sugar Refineries

Page 17: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

OPC Rotem – 470MW Combined Cycle Power Plant

•Project : OPC Rotem 470MW Combined Cycle power plant•Scope of Work : Supply of manpower, equipment, tools & specialists for mechanical

assembly of the complete power plant.Scope includes the complete assembly of appx. 15.000 tons of steel structure Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection

•Execution year : 2011/12•Final Client : OPC Rotem

Daewoo International, South Korea

Page 18: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Ain Beni Mathar – 370MW Solar Plant Morocco

•Project : 370 Combined Cycle power plant•Scope of Work : Erection & Commissioning of ACC 24 cells, X2 units of HRSG’s

•Execution year : 2009/10•Final Client : ONE (Office National Electric)

Abengoa Solar, Abener Spain

Page 19: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Ain Beni Mathar – 370MW Solar Plant Morocco

•Project : 370 Combined Cycle power plant•Scope of Work : Erection & Commissioning 2 units of HRSG 140 tons/hour

•Execution year : 2009/10•Final Client : ONE (Office National Electric)

Abengoa Solar, Abener Spain

Page 20: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

ISCC Hassi R’Mel – 170MW Solar Plant

•Project : 170 Combined Cycle power plant•Scope of Work : Erection & Commissioning of ACC 15 cells, HRSG & GT Turbines

•Execution year : 2009/10•Final Client : SPP1, Algeria

Abengoa Solar, Abener Spain

Page 21: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Amman East – Al’Manakher Power plant

•Project : ACC Air Cooled Condenser with 24 cells •Scope of Work : Fabrication of 1,600 tons of steel structure, 600 tons of ducting works, tanks &

Secondary Steel structures•Execution year : 2008/9•Final Client : AES

SPX Cooling Technologies, Belgium

Experience list……..

ACC Movie….……..

Page 22: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

ALSTOM Power Generation, SwedenPEC - Palestinian Electric Company•Object : PEC - Palestinian Electric Company

GAZA 140 MW combined cycle power plant•Scope of Work : ASME Code pressure vessels

Steam and BOP piping worksPipe racks and different structuresBy-pass & Main stack for Boilers2 units of Fuel Storage tanks 12,500 cum

•Execution year : 2001-2002•Final Client : Gaza Power Plant, Palestine

•Contact Person : Mr. Rizik Abu Medain•Phone number : +972-59-408946

1

2

3

4

5

6

Page 23: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

GE - General Electric Company, Houston USA

•Project : Ashkelon Desalinization project•Scope of Work : Mechanical Installation and Commissioning

of the two GE AERO-derivative Gas Turbine Generator sets in Ashkelon.•Execution year : 2005•Final Client : Ashkelon Desalinization project

•Contact Person : Mr. Jørn Ivar ToftegaardProject Manager - Project Execution

Page 24: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Via Maris Desalinization plantPalmachim site, Israel•Project : 25.000 Cum desalinization plant•Scope of Work : Design, fabrication and installation of equipment,

piping works and mechanical works.•Execution year : Installation 2007

2010 Second phase Extension to 35.000Cum •Final Client : Palmachim site

Page 25: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

•Project : Solar Energy Facility•Scope of Work : Construction of 550 tons Tower,

Boiler Installation & HP-LP piping

•Execution year : 2008

Bright Source, LA USAUSA Solar Energy Company

Page 26: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Babcock Boorsing Service GmbH, Oberhausen Germany

•Project : Construction of Steam BoilersDead Sea Works Power plant

•Scope of Work : Supply of T91 weldersSite construction of Steam Boilers

•Execution year : 2005•Final Client : Dead Sea Works

•Contact Person : Mr. Joerg Waetzold, Project Manager Israel Projects

Page 27: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

IEC Gezer CCPP 370 MW

•Project : 370 Combined Cycle power plant•Scope of Work : Temporary Stack & System exhaust

Supply, Fabrication, Pre-erection and delivery

•Execution year : 2005/6•Final Client : Siemens IEC, Gezer Power Plant

G+H Schallschutz GmbH, Germany

Page 28: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

ALSTOM Power Environment Australia

•Project : Electric Ashkol & Alon Tabor•Scope of Work : Fabrication of stack Dia.7 80 long

Total fabricated two units of stacksEach stack weights 400 tons

•Execution year : 2003•Final Client : Electric Company

•Contact Person : Mr. Mark Feebrey

Page 29: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Azerbaijan BakSovet Metro Station

•Project : Refurbishment of old BakSovet Metro Station•Scope of Work : Architectural, structural design, fabrication, erection and Glazing works

•Execution year : 2008/9•Final Client : BakSovet Metro

Azerbaijan Baku City Metro

Page 30: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Intel Israel – FAB 28Lachish Campus

•Project : Secondary steel and mechanical works•Scope of Work : Design, fabrication and installation of 5,700 tons of steel structure, piping works

and mechanical works such as cooling towers.•Execution year : 2007•Final Client : Intel FAB28 Kryat Gat

Page 31: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Intel – IDC 9, Haifa Israel Link Bridge between IDC9 to IDC 2

•Project : Intel Haifa link Bridge IDC 9 to IDC 2•Scope of Work : A turn-key project - Drafting, Fabrication & Erection of Steel bridge including civil

foundation and sheeting works.•Execution year : 2008/9•Final Client : Intel IDC 9 Haifa Israel

Page 32: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

HPD, Products – IL USAa Veolia Water Systems company

•Project : TK Project Crystallization & Evaporation system•Scope of Work : Complete TK Project Civil works, Design works, Fabrication of Vessels, steel

structure fabrication & Erection, Process piping and Electro Mechanical works•Execution year : 2003-2004•Final Client : Dead Sea Works, Sodom

•Contact Person : Mr. John DiMonte•Phone number : ++ (815) 609-2129

1

2

3

4

Page 33: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

•Project : Alcan-Jonquiere Evaporation system•Scope of Work : Design, fabrication and delivery to Quebec Canada of complete Evaporation

system, Heat Exchangers, Supporting structures, process piping , etc.•Execution year : 2006•Final Client : Bechtel Alcan-Jonquiere

•Contact Person : Mr. Bill Murray•Phone number : ++(815) 606-2131

HPD, Products – IL USAa Veolia Water Systems company

1

2

3

4

5

6

Page 34: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

•Project : Rotem Homtza Levana project•Scope of Work : Design and delivery of evaporators and

Crystallization system incl. heat exchangers & associated tank works

•Execution year : 2004•Final Client : Rotem Fertilizers

•Contact Person : Mr. Scot Warren•Phone number : + +(815) 609-2137

HPD, Products – IL USAa Veolia Water Systems company

Page 35: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Duro Felguera Plantas Industriales, S.A. SpainIsrael Ports Authorities

•Object : 2005 DJLC Port Cranes•Scope of Work : Fabrication, Machining, Painting & Mechanical Erection

of 6 complete units of Double Job Level Luffing Cranes•Execution year : 2004-2006•Final Client : PRA – Port & Rail Authorities, Israel

•Contact Person : Mr. Ytzak Pulanzki

Page 36: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

ED & F Man Holding Limited U.K

•Project : Sugat Sugar desalinization Plant•Scope of Work : Fabrication & Erection of 2,470 tons of steel structure, 400tons of Equipment &

ACC & Conveyors Systems•Execution year : 2007/8•Final Client : ED & F Man Holding U.K

SUGAT Sugar Desalinization Plant

Page 37: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

•Project : Modernization of Rolling Stock Fleet Scope of Work : Design, fabrication and delivery on track of 75 units flat bogie

double axle freight wagons •Execution year : 2005-2006 •Final Client : Railways Authorities Co.

Israel Railways Ltd, Israel

3

2

1

4

Page 38: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Heavy Transportation Movie…

Heavy Transportation

Heavy transport of mostcomplicated projects

Page 39: Metal Fabrication Mechanical Construction Co. · Mechanical equipment, ST & GT Turbines, HRSG Erection, ACC 20 Cells Erection ... Boiler Installation & HP -LP piping • Execution

Thank you for watching this slide showFor more information go to www.isakhoury.com

ISA KHOURY Metal Industry ltd.37 Ha’Nechoshet st.

Beer-Sheva, 84101, Israel

Quality Construction is everything we do