mesin pks.pdf

Lampiran 1.

Mesin dan Peralatan yang Digunakan Pada Proses Pengolahan Kelapa Sawit

di PT. Perkebunan Nusantara III Pabrik Kelapa Sawit Sei Mangkei.

Tabel 1. Tabel Mesin/Peralatan Stasiun Penerimaan TBS & Loading Ramp

No Mesin / Peralatan M e r k Kapasitas Keterangan 1 Timbangan TBS Avery Barkel L-225 30 Ton / TBS Computer Printer Travo Arus/UPS 2 Loading Ramp No. I Kesco 125 Ton / TBS Power Peck Mannesman Rexrot E. Motor Teco 5,5 hp/4kw/rpm 1490 3 Loading Ramp No. II Kesco 125 Ton / TBS Power Peck Mannesman Rexrot E. Motor Teco 5,5 hp/4kw/rpm 1490

4 Transfer Carriage (Pemindahan Lori) Kesco 3 Lori

Power Peck Mannesman Rexrot E. Motor Teco 5,5 hp/4kw/rpm 1490

5 Transfer Carriage (Pemindahan Lori) PT.Garuda Mas Sakti 3 Lori

Power Peck Mannesman Rexrot E. Motor Teco 5,5 hp/4kw/rpm 1490

Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

Tabel 2. Tabel Mesin/Peralatan Stasiun Perebusan/Sterilizer

No Mesin / Peralatan M e r k Kapasitas Keterangan

1 Capstand No. I Benzlers 6 Lori Gear Bok Benzler Bollard Kesco E. Motor Electricm Kw:15/rpm:1500/Hp:20 2 Capstand No. II Benzlers 6 Lori Gear Bok Benzler Bollard Kesco E. Motor Electricm Kw:15/rpm:1500/Hp:20 3 Capstand No. III Benzlers 6 Lori Gear Bok Benzler Bollard Kesco E. Motor Electricm Kw:15/rpm:1500/Hp:20 4 Capstand No. IV Benzlers 6 Lori Gear Bok Benzler Bollard Kesco E. Motor Electricm Kw:15/rpm:1500/Hp:20 5 Rail Track dan Lori Kesco 6 Lori 6 Sterilizer No. I Kesco 6 Lori Sterilizer No. II Kesco 6 Lori Sterilizer No. III Kesco 6 Lori

7 Compressor di Sterilizer Threa Phase Swan Rpm :1500

8 Mobile Centilever Kesco 1 Lori

9 Blow Down Chamber Kesco Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei


Tabel 3. Tabel Mesin/Peralatan Stasiun Thressing, Housting Crane, Empty

Bunch Hopper

No Mesin / Peralatan M e r k Kapasitas Keterangan 1 H. Crane No.I Mhe Demag 6.5 ton Gear Box Mhe Demag 2 H. Crane No.II Mhe Demag 6.5 ton Gear Box Mhe Demag 3 E. Motor ( Lifting Motor ) Mhe Demag 3.5 Ton Gearbox Mhe Demag 4 E. Motor ( Travel Motor ) Mhe Demag 3.5 Ton Gearbox Mhe Demag 5 E. Motor ( Pembalik Lori ) Mhe Demag 3.5 Ton 6 Auto Feeder No.I Kesco 30 Ton/TBS Gear Box Spaggiari E. Motor ABB Motor 7 Auto Feeder No.II Kesco 30 Ton/TBS Gear Box Spaggiari E. Motor ABB Motor 8 Thressing No.I Kesco 30 Ton/TBS Gear Box Benzlers E. Motor Electricm 9 Thressing No.II Kesco 30 Ton/TBS Gear Box Benzlers E. Motor Electricm

10 Conv. Below Thresser No : I Kesco 30 Ton/TBS Gear Box No.1 Benzlers E. Motor No.1 Electricm

11 Conv. Below Thresser No : II Kesco 30 Ton/TBS Gear Box No.2 Benzlers E. Motor No.2 Electricm

12 Bottom Cross Fruit Conveyor Kesco 30 Ton/TBS

Gear Box Benzlers

E. Motor Electricm 3 Kw/4Hp/Rpm1500


Tabel 3. Tabel Mesin/Peralatan Stasiun Thressing, Housting Crane, Empty

Bunch Hopper (Lanjutan)

No Mesin / Peralatan M e r k Kapasitas Keterangan 13 Top Cross Fruit Conv. Kesco 30 Ton/TBS Gear Box Benzlers E. Motor Electricm 3 Kw/4Hp/Rpm1500

14 Fruit Elevator No.I Kesco 30 Ton/TBS Gear Box Benzlers E. Motor Electricm

15 Fruit Elevator No.II Kesco 30 Ton/TBS Gear Box Benzlers E. Motor Electricm

16 Fruit Distributing Conveyor Kesco 30 Ton/TBS 17 Fruit Over Flow Conveyor Kesco 30 Ton/TBS Gear Box Benzlers E. Motor Electricm STASIUN E.B HOPPER

18 E.B.Conv.Horizontal Kesco 30 Ton/Jam Gear box Benzlers E. Motor Electricm 5,5 Kw/7,5 Hp

19 E.B.Conveyor Inclined Kesco 30 Ton/Jam Gear box Benzlers E. Motor Electricm 5,5 Kw/7,5 Hp

20 E.B. Conveyor Distributing Kesco 30 Ton/Jam Gear box Benzlers E. Motor Teco 4 Kw/5,5 Hp

21 Hopper Kesco

22 Hydraulic Hopper Manesmann Rexroth

E. Motor Electricm Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei


Tabel 4. Tabel Mesin/Peralatan Stasiun Pressing


No Mesin / Peralatan M e r k Kapasitas Keterangan 1 Digester No. I Laju 3,200 Liter Gear Box Sew Santasalo E. Motor Electricm 22Kw/30Hp/rpm 1500 2 Digester No. II Laju 3,200 Liter Gear Box Sew Santasalo E. Motor Electricm 22Kw/30Hp/rpm 1500 3 Digester No. III Laju 3,200 Liter Gear Box Sew Santasalo E. Motor Electricm 22Kw/30Hp/rpm 1500 4 Digester No. IV Laju 3,200 Liter Gear Box Sew Santasalo E. Motor Electricm 22Kw/30Hp/rpm 1500 5 Sc Press No. I Laju 10-12 Ton/Jam Gear Box Sew Santasalo E. Motor Electricm 22Kw/30Hp/rpm 1500 6 Sc Press No. II Laju 10-12 Ton/Jam Gear Box Sew Santasalo E. Motor Electricm 22Kw/30Hp/rpm 1500 7 Sc Press No. III Laju 10-12 Ton/Jam Gear Box Sew Santasalo E. Motor Electricm 22Kw/30Hp/rpm 1500 8 Sc Press No. IV Laju 10-12 Ton/Jam

Gear Box Sew Santasalo E. Motor Electricm 22Kw/30Hp/rpm 1500


Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel

No Mesin / Peralatan M e r k Kapasitas Keterangan 1 Nut Transport Fan Kesco 30 Ton/TBS Fan Phoenix E. Motor Eletricm 2 Nut Grading Drum Kesco 30 Ton/TBS Gear Cox Benzlers E. Motor Eletricm 3 Nut Silo No : I Kesco 30 m3 Nut Silo No : II Kesco 30 m3 4 Ripple Mill No. I Rotopac 6 Ton nut/Jam E. Motor Electricm 5 Ripple Mill No. II Rotopac 6 Ton nut/Jam E. Motor Electricm 6 Ripple Mill No. III Hendra Jaya 6 Ton nut/Jam E. Motor Electricm

7 Cracked Mixture Conveyor Kesco 30 Ton/TBS

Gear Box Benzlers E. Motor Electricm 8 Cracked Mixture Elevator Kesco 30 Ton/TBS Gear Box Benzlers E. Motor Electricm 9 LTDS No : I Kesco 30 Ton/TBS Gear Box Air Lock Benzlers E. Motor Electricm

10 Cracked Mixture Dry Separator No : 1 Kesco 30 Ton/TBS

Fan Phoenix E. Motor Electricm

11 LTDS No : II Kesco 30 Ton/TBS

12 Cracked Mixture Dry Separator No : II Kesco 30 Ton/TBS

Gear Box Air Lock Benzlers E. Motor Electricm Fan Phoenix E. Motor Electricm

13 Clay Bath Kesco Pump MTP E. Motor Electricm Agitator E. Motor Electricm


Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel (Lanjutan)

No Mesin / Peralatan M e r k Kapasitas Keterangan 14 E.Motor Vibrating Screen Electricm

15 Transport Pneumatic Dried Kernel Kesco 30 Ton/TBS


16 Transport Pneumatic Wet Kernel Kesco 30 Ton/TBS


17 Tranport Pneumatic Cangkang Kesco 30 Ton/TBS


18 Kernel Distributing Conveyor Kesco 30 Ton/TBS

Gear Box Benzlers E. Motor Electricm

19 Kernel Silo No : I Kesco 40 m3 Fan Phoenix E. Motor Electricm Heater

20 Kernel Silo No : II Kesco 40 m3 Fan Phoenix E.Motor Electricm Heater

21 Kernel Transfer Conveyor Kesco 30 Ton/TBS Gear Box Benzler E.Motor Electricm

22 Tranport Pnuematic Kernel To Bulk Silo Kesco 30 Ton/TBS

Fan Phoenix E.Motor Electricm

23 Kernel Storage Bulk Kesco 400 Ton

24 Conv. Inti Masak Horizontal Kesco

Gear Box Benzler E. Motor Electricm

25 Conv.Inti Masak Inclened Kesco Gear Box Benzler


Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel (Lanjutan)

No Mesin / Peralatan M e r k Kapasitas Keterangan E. Motor Electricm

26 Cake Braker Conveyor Kesco 30 Ton/TBS Gear Box Benzlers E.Motor Eletriem

27 Depericarper Kesco 30 Ton/TBS 28 Nut Polishing Drum Kesco 30 Ton/TBS Gear Box Benzlers E. Motor Eletricm

29 Conveyor Under Nut Polishing Drum Kesco 5 Ton biji/Jam

Gear Box Benzlers E. Motor Eletricm

30 Air Lock Fibre Cyclone Kesco 38.150 m3/Jam 31 Gear Box Air Lock Benzlers 30 Ton/TBS E. Motor Eletricm Fan Phoenix 30 Ton/TBS E. Motor Eletricm



Tabel 6. Tabel Mesin/Peralatan Stasiun Clarification

No Mesin / Peralatan M e r k Kapasitas Keterangan 1 Sand Trap Tank Kesco 10 m3 Vibro Separator No : I Amcko E,Motor Electricm

2 Vibro Separator No : II Amcko E,Motor Electricm

3 Vibro Separator No : III Amcko E,Motor Electricm

4 Vibro Separator No : IV Electricm 5 Crude Oil Tank Kesco Pump No : 1 MTP E.Motor Electricm Pump No : II MTP E.Motor Electricm

6 Waste Conveyor Kesco Gear Box Benzlers E. Motor Electricm Pump MTP E. Motor Electricm

7 Continious Tank Kesco 8 m3 Clarifier Continous Tank Kesco 90 m3 Agitator Kesco Gearbox Benzlers E. Motor Electricm

8 Sludge Tank Kesco 24 m3 Pump No. I MTP E. Motor Electricm

9 Sludge Tank Kesco 24 m3 Pump No. II MTP E. Motor Electro

10 Oil Tank Kesco 24 m3 Pump No. I MTP E. Motor Electricm Pump No. II MTP E. Motor Electricm Pump No. III MTP E. Motor Electricm

11 Oil Purifier No.I Alva Laval 5000 Liter/Jam E. Motor ABB Motor Oil Purifier No.II Alva Laval 5000 Liter/Jam


Tabel 6. Tabel Mesin/Peralatan Stasiun Clarification (Lanjutan)

No Mesin / Peralatan M e r k Kapasitas Keterangan E. Motor ABB Motor Oil Purifier No.III Alva Laval 5000 Liter/Jam E. Motor ABB Motor

12 Hot Well Water Tank Kesco 6 m3 Pump No. I Grendfos E.Motor Ebara Pump No. II Grendfos E.Motor Ebara

13 Hot Water Tank Kesco 6 m3 14 Low Speed Separator No.I Chap Ngea 3000 Liter/Jam E. Motor Electricm Low Speed Separator No.II Chap Ngea 3000 Liter/Jam E. Motor Electricm Low Speed Separator No.III Chap Ngea 3000 Liter/Jam E. Motor Electricm Low Speed Separator No.IV Chap Ngea 3.000 Liter/Jam E. Motor Electricm Low Speed Separator No.V Chap Ngea 3.000 Liter/Jam E. Motor Electricm Low Speed Separator No.VI Chap Ngea 3.000 Liter/Jam E. Motor Electricm

15 Sludge Drain Tank Kesco 15 m3 Pump No. I MTP E. Motor Electricm Pump No. II MTP E. Motor Electricm

16 Vacum Oil Dryer Kesco 8 m3 Pump Sihi E. Motor Electricm

17 Oil Transfer Pump Kesco Pump No. I Sihi E. Motor Electricm Pump No. II Sihi E. Motor Electricm

18 Sand Cyclone West Falia 30.000 Liter/Jam Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei


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