meritronics_company rev 07.02.14
TRANSCRIPT
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TaiwanLas Vegas ChinaZhongShan Milpitas
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Quality
fulfillment
Your Comprehensive Domestic Small, Medium to High Volume Overseas Contract Manufacturing, Box Build, and Design Partner
Fast
Low cost
Complete Solution
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Custom
erFull Solution Provided
•Quick-turn Proto•Prototyping / NPI•Small to High Vol •ICT/FCT
•Cable Assembly•Molded Cables
PCB Assembly
BOX BUILD/ System Integration
Product Development
Interconnect•Product Design•Industrial Design•3D modeling•Circuitry Design•Schematics review•PCB Layout•Software Development•User Interface
•System Integration•System Test•Pack-out•Drop shipment•RMA and Product Life Cycle
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Corporate Highlights•Founded in 1995
•Year over year growth
•Profitable every year
•Privately held California Corporation
•ISO-9001, ISO-13485, ITAR and UL registered company
•13485 Medical Certification
•RoHS compliant across all sites
•Nevada Gaming certified
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Milestones• 1995- Company founded• 1997- ISO9002-1994 certified• 1998- Acquired BGA capabilities• 2000- Capable of placing and reworking 0.16mm(0.007” )pitch devices• 2002- Receive “Philips Valued Supplier” award• 2003- Acquired 34,000 sq-ft facility in Santa Clara• 2003- Expanded into China ZhongShan for volume production• 2004- Qualified by Intel and Nvidia• 2005- RoHS ready for both U.S. and China factories• 2006- Product Design, 3D Design, and Layout services added• 2007- China factories become 100% RoHS• 2007- Setup Las Vegas factory• 2009- Burn-in-board design, manufacture+ test 29”x29” capabilities• 2010- UL registered cable operations in Las Vegas• 2011- Supplier of choice award by International Gaming Technology • 2012- ISO-13485 medical device certified• 2013- ITAR certified• 2014-Meritronics moved HQ to new state-of-the art factory in Milpitas, Ca
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China
PCB assembly/ BGA Placement
Las Vegas, NV
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China
High Capabilities-
Las Vegas, NV
Largest BGA placed- 3” x 3” with 3000 Balls
uBGA, CSP Replace down to 0.007”(.16mm) pitch
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China
Soldering Expert - performing a BGA Surgery
Las Vegas, NV
We installed 22 Jumper wires with trace cuts under BGA361 to correct a VCC-
GND swap
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China
BGA Reball/ Rework Service
Las Vegas, NV
Low volume & High volume
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San Jose CA
China
Cable/Harness Assembly
Las Vegas, NV
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Quality Systems
• ISO 9001 2000 Certified Facilities• FDA class 1 & 2-in process, compliance Milpitas,Ca Site• ISO13485 certification• ITAR certification• Dedicated production tool sets in compliance with RoHS • Compliant to RoHS and WEEE Standards Across all sites• Quarterly Management/Customer Quality Cost Reviews
• Quality Planning Process• Customer Contract Review• Initiate NPI/Production Plan• Review Customer Documentation• Generate Work Instructions
• Process Control • In Process Daily Data Collection System• Data is Summarized and Reviewed Daily• Root Cause Defect Analysis
• Supplier Business ReviewsQuarterly procurement reviews with strategic and preferred suppliers for PPV initiatives
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Milpitas,Ca
China
Key Manufacturing Regions
Taipei, TaiwanLas Vegas, NV
ZhongShan, China
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Meritronics ChinaZhongshan factory
Meritronics Taiwan design and purchasing office
Cable factory. Dongguan China
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San Jose CA
China
Worldwide Capacity
ZhongShan, DongGuan, ChinaLas Vegas, NV
SMT lines
PTH lines
Box Bld lines
Packout
Floor sq-ft
# of Emplyee
U.S.-Milpitas 6 2 2 1 44K 60U.S.-Las Vegas 1 2 1 1 10K 35China 4 3 4 2 30K 200
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San Jose CA
China
U.S- Milpitas Factory
ZhongShan, DongGuan, ChinaLas Vegas, NV
3-Fuji high speed lines
3-Mydata flexible pick and place Lines with full uBGA
capabilities
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San Jose CA
China
U.S.- Las Vegas Factory
Las Vegas, NV
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San Jose CA
China
Meritronics Zhongshan China Factory
Las Vegas, NV
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ArchitectureHigh Level
DesignPhysicalDesign
Prototype Validation NPI Volume
•Component selection -MAJOR (e.g. processor)•Hardware / software partitioning
•Schematic design•ASIC/FPGA design•Component selection -MOST
•PCB layout•DFM•DFT•Component selection -MINOR (e.g. passives)
•Quick turn prototyping•Early DFM / DFT feedback
•Device level testing•System integration testing•EMC testing•Agency submissions
•Supply chain mapping (DFSC)
•Continuous process improvement
Development Stage
Cost-Related Services / Activities
Ab
ility
to
Imp
act
Typically, 80% of an electronics product’s recurring unit costs are established during the first 15% of the
design and cannot be significantly impacted later
The Importance of Early Involvement
Meritronics involvement
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Product Design Services
• Consumer• Telecom• Industrial Equipment• Wireless, RF, WiMax, WiFi, Bluetooth, IR,
ZigBee, PP-Band• Handheld, UMPC, GPS, PID• Audio/ Video Products• FPGA, Reference Design• User Interface• Software development
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Product Design Services- why Meritronics?
• Low cost on design• Low cost on tooling• No need for cost reduce redesign• Low BOM cost• Fast to market• Tool safe mechanical design• Fast test development
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– Orcad Capture– Cadence Allegro – Mentor Graphics
• Expedition• PADS Power PCB
– Specctra Auto router– Spectra Quest– Auto CAD– CAM 350– Valor Enterprise
Meritronics/Principle PCB Design Tools
State of the Art EDA Tools…
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� (DFT) Design For Test � (Lab view) Functional Test Development� (Valor/MSMART) Design for Manufacturing
� X-Ray
� Sub Micron Tiger Inspection System
(FCT) Functional Test Service(ICT) In Circuit Test Program Development
(ICT) In Circuit Test HP 3070 lll
Flying probe test
“Comprehensive range of test & Inspection services”
Test & Automated Inspection Capabilities
(AOI) Automated Optical Inspection
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China
3D XRAY Feinfocus 0.8 micron Tiger System
Las Vegas, NV
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China
ICT Services IN HOUSE
Las Vegas, NV
DESIGN FOR TESTABILITY:- Tailor DFT & DFM procedures for your company.
- Review your CAD files for board DFT & DFM.Test access reportTest probe reportMechanical analysis for fixturing
- Review DFT for target schematics.Recommendations ( design changes ) to improve coverage & testability
- Review DFM for a target board.- Review customer test specification.
Develop test strategy to meet the specifications
CAD TRANSLATION:- Our engineers will quickly process your CAD output files and generatenecessary information to develop program & fixture for HP3070 & TER-18XXtesters.
LIBRARY MODEL DEVELOPMENT:- Develop custom test models for both HP3070 & TER-18XX.- Verify BSDL file & Validate Bscan test.- Custom device programming for EEprom, Flash & Isp device.
VOLUME TESTING & REPAIR :- Provide volume board test & repair on our HP3070 & TER-18XX testers.
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China
Flying Probe and ESS chamber
Las Vegas, NV
- State-of-the-art flying probe tester with 2 probes on both sides.
- Perfect for small volume production and prototype quick test
- ESS chamber - Temperature cycling stress test to ensure high reliabilities.
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China
3D Model Printer
Las Vegas, NV
* Make your ABS enclosure sample in few hours* Quick validation on design files* 7,000 pixel resolution
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Business Program Management
Dedicated, Single point of contact
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Customer % Base by Industry
“ Meritronics has relationships with a number of emerging technol ogy companies and leading global industrial companies”
Percentage for reference only
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Partial Customer ListCommunications Computing and Data Storage SemicondutorIndustrial EquipConsumer
Medical Others
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Design & Layout
manufacturing
fulfillment
Meritronics Customer Focused
Thank you