mercedes sprinter automatic transmission 7 … 45303.pdf · air conditioner installation...

MERCEDES SPRINTERAUTOMATIC TRANSMISSION 7 GEAR

3.0 CDI, EURO 5(FRONT EVAPORATOR)

from 2012

MER 45303

AIR CONDITIONERINSTALLATION INSTRUCTIONS

MERCEDES SPRINTERAUTOMATIC TRANSMISSION 7 GEAR3.0 CDIfrom 2012

-1- 09.12

REFRIGERANT CHARGEFOR 134a

0.800 ± 0.050 kg

MER 4550

FOR SERVICE USEOIL SP-10

ORIGINAL

-2- 11.06

MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION

FIG. 1

MER 4502

ORIGINAL

REMOVE PARTS IN SEQUENCE OF NUMBERS.

9

10

8

6

2

4

3

7

11

12

6

17

16

1 15

13

14

5

-3- 11.06


FIG. 2

MER 4503

ORIGINAL


18

21

22

27

25 24

23

19

26

20

-4- 11.06


FIG. 3

MER 4504

ORIGINAL


29

28

-5- 11.06

FIG. 4

MER 4503

EVAPORATOR INSTALLATION OR IG I NAL

6 CLIPS4 SCREWS

DISMANTLE HEATING COILTO PREVENT ANY DAMAGEDURING THE INSTALLATIONPROCESS.

MERCEDES SPRINTER from 2006

-6- 11.06

FIG.5

MER 4506

MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION OR IG I NAL

VIEW A

CUT AWAYAS SHOWN

VIEW A

CUT AWAYAS SHOWN

-7-8- 06.12

FIG.6

MER 4507

MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION OR IGI NAL

VIEW C

CUT AWAYAS SHOWN

VIEW B

CUT AWAYAS SHOWN

CUT AWAYAS SHOWN

VIEW C

VIEW B

DISCARD

DISCARDCUT AWAYAS SHOWN

NOTE:CUT TO THE SURFACE

-9- 01.12

FIG.8

MER 4509


EVAPORATORCOIL

-10- 06.12

FIG.9

MER 4510


MAIN WATER TRAY

SECONDARYWATER TRAY

6 SCREWS 4x19+WASHERS

2 SCREWS4x16+WASHERS

SILICON

INNER WATER TRAY

-11- 11.06

FIG.10

MER 4511


Auto AirConditioning

OR IG I NAL

GROMMET

DRAIN HOSE1/2”x40cm

DRAIN HOSEPLASTIC TEE

DRAIN TUBEELBOW



DISCARD

1 23

4

-12- 11.06

FIG.11

MER 4512

MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION OR IG I NAL

TERMISTOR

DETAIL E

DETAIL D

SCREW 4x12

DETAIL E

DETAIL D

ELECTRONICCONTROL BOX

2 SCREWS4x19

-13- 06.07MER 4513


FIG.12

1 23

4

A/C SWITCH

COMPRESSOR

COMPRESSORBRACKET

CUT AWAYEAR G

OIL PLUG

2 BOLTS M6x20+WASHERS

2 SPACERSØ19xØ6.5x10mm

I.

W.P.

ALT.

P.S.

COMP.

I.

-14- 05.07

MERCEDES SPRINTER 3.0 CDI from 2006ENGINE KIT INSTALLATION

FIG. 13

MER 4520

OR IGI NA L

BELT 7 PK 2080

D.P.ORIGINAL BELT

3 BOLTS M8x35+WASHERS 8x2mm

2 BOLTS M10x125+4 WASHERS+2 LOCKWASHERS+2 NUTS

I.

FAN

ENGINE KIT P.Nº. 2000-432

-15- 09.12

FIG.14

MER 4551

MERCEDES SPRINTER from 2012 AUTOMATIC TRANSMISSIONCONDENSER INSTALLATION OR IGI NAL

CUT AWAY AS SHOWN

FRONT

DISCARD

CUT AWAY AS SHOWN

-16- 09.12

FIG.15

MER 4552

OR IGI NAL

FRONT

MERCEDES SPRINTER from 2012 AUTOMATIC TRANSMISSIONCONDENSER INSTALLATION

2 BOLTS M6x10+ SQURE NUTS

2 BOLTS M6x10+ SQURE NUTS

4 SCREWS 5x12 4 BOLTS M5x35(P.H.)+ PLASTIC NUTS

CONDENSER

2 SPACERSØ12xØ5x22mm

2 SCREWS 5x40

2 PLASTIC BRACKETS

2 ELECTRICFANS

-16A- 09.12

FIG.16

MER 4554

OR IGI NAL

MERCEDES SPRINTER from 2012 AUTOMATIC TRANSMISSIONRECEIVER DRIER INSTALLATION

RECEIVER DRIER BRACKET

LOCKNUT M6

SCREW 5x12

BOLT M6x25+ LOCKNUT

RECEIVER DRIER

-17- 09.12

REFRIGERANT HOSES INSTALLATION

FIG.16

MER 4553

FIG.17

DISCARD

HOSE 1/2”HOSE 5/16”

BLOCK VALVE(FLANGE)

ORIGINAL

HOSE 1/2”x157cm

HOSE 5/16”x35cm

HOSE 13/32”x86cm

SERVICE VALVE

HOSE 5/16”x125cm

SEEDETAIL F2 HOSE

CLAMPS

HOSE CLAMPBRACKET

BOLT M6x15+WAHSER+LOCKNUT

DETAIL F

BOLT M6x15+WAHSER+LOCKNUT

CLAMPINGPLATE (0035)

SOCKETHEADBOLT M6x20

SERVICEVALVE

MERCEDES SPRINTER from 2012 AUTOMATIC TRANSMISSION

FIG.19

2 SCREWS 5x12

ELECTRIC SYSTEMPLASTIC COVER

ELECTRICSYSTEMBRACKET

2 SCREWS5x12

-18- 09.12

MERCEDES SPRINTER from 2006WIRE HARNESS INSTALLATION

FIG.18

VWA 4555

ORIGINAL

RELAY2x15A

RELAY

FUSE 15AFUSE 10A

(–)

(+)

LOCKNUT

TO ELECTRONICCONTROL BOX

DISCARD

WIRE HARNESS

TO TRINARY SWITCH

TO COMPRESSOR

SEE FIG.19

TO ELECTRIC FANS

-19- 05.11

FIG.20

MER 4519

MERCEDES SPRINTER from 2006WIRING DIAGRAM ORIGINAL

25A

FUSE

87

86 85

30

87

86 85

30

RE

D

RE

DB

LAC

K

YELLOW

BROWNW

HIT

E

BLACK

BLU

E

COMPRESSOR

MULTI PLUG (+)

BROWN

TRINARYSWITCH

BLU

EB

LAC

KB

LAC

KB

LUE

BLA

CK

ELECTRONICCONTROL BOX

TERMISTOR

RED WIRECONNECTOR

ORIGINAL BROWNORIGINAL BROWN

ILLUMINATION (+)(–)

ORIGINAL WHITEI SPEEDBLOWER SWITCH

(+)

BLUE (+)

BR

OW

N

(+)

VDO WHITE PLUGPIN No. 2

PIN No. 2

BLUE WIRECONNECTOR

ELECTRIC FANELECTRIC FAN

BR

OW

N

BATTERY

RE

D

BROWN

RELAY 30A RELAY 2x15

WHITE

GREYGREY/BLUE

RED WIRECONNECTOR

VDO WHITE PLUGPIN No. 5

RED

BR

OW

N25A

FUSE

1 2

3 4

5 6

7 8

9 10

A/C SWITCH1050-1671

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