meps company profile

21
Post Tensioning, Construction Methods, Ground Anchors Repairs & Strengthening, Retained Earth System Innovate, Adapt and Sustain www.middleeastprestressing.com

Upload: arun-varughese-thomas

Post on 20-Mar-2017

755 views

Category:

Documents


1 download

TRANSCRIPT

Front Cover

Middle East Prestressing LLCSuite 101 & 102, Sheikha Sana Bldg., (Al Wasl Building)

Sheikh Zayed Road, P. O. Box: 28913, Dubai-U.A.E.t: +971 4 325 0881, f: +971 4 3250882/883

e: [email protected]

Post Tensioning, Construction Methods, Ground AnchorsRepairs & Strengthening, Retained Earth System

Innovate, Adapt and Sustain

www.middleeas tp res t ress ing .com

www.midd leeas tp res t ress ing .com

Corp

orat

e Pr

ofile

Post Tensioning, Construction Methods, Ground Anchors Repairs & Strengthening, Retained Earth System

Corporate Profile

Leading Specialist Construction Service ProviderMEPS is a specialist firm providing engineering and construction services

w w w . m i d d l e e a s t p r e s t r e s s i n g . c o m

Contents5 Introduction

7 Vision Statement

9 Mission Statement

11 Company Profile

Activities

13 Post Tensioning in Buildings

15 Post Tensioning in Bridges

17 Construction Methods

19 Arch & Cable Stay Bridges

21 Post Tensioning in Tanks & Silos

23 Ground Anchors

25 MSE Wall

27 Special Applications & Services

29 Design

31 Manufacturing

33 Equipment

35 Testing & Calibration Facility

37 Quality & Safety

www.middleeastprestressing.com

Innovate Adapt

Sustain

4 5

MEPS offers the experience gathered from working in the region over a long period of time.

Innovate - Adapt - Sustain

MEPS ovEr thE yEarS

2003• Inception

2004• Working in Major buildings and bridges2005

• Awarded many prestigious projects 2006• Completes 1 million Sq.m of PT Slabs

2008• First Post tensioned Diaphagm wall

2010• Expanding horizons globally.

2007• Completes one hundred bridges

2009• Crosses 200 bridges &• 2 million Sq.m Slab

2012• Bonded Mono strand PT

• MSE wall

2011•Construction methods

division incorporated

2013• Completed more than 300 bridges,

3 million sq.m.of PT Slabs in addtion towalls, tanks and specially constructed bridges.

IntroductionMEPS has completed 10 successful years in serving the construction industry in the Gulf. The growth of the construction industry in the Middle East, especially Dubai had been a catalyst in our growth. Now as the region braces for yet another construction boom, MEPS has further streamlined its matchless service which made us valued partners to our customers. The MEPS system is innovative, economical and meeting the international requirements.

Having known the requirements and the intricacies of the market through our close association with it for the last 10 years, we believe we are prepared to take up the new opportunities and challenges. The GCC is yet to see its biggest growth in construction industry. With the FIFA world 2022 in Qatar and the Expo 2020 in the UAE only a few years away, the construction service providers are set to play a large role in the construction industry. With the experience, technological capabilities and the vast network of facilities in the region, MEPS aims to be the leader in the field.

The experience has enabled MEPS to spread our wings and reach various global markets.

We believe that our projects and the satisfaction of our customers are our biggest assets. We wish to take you through our flagship projects in each category in the following pages.

Middle East Prestressing

Innovate Adapt

Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

6 7

To be the most Competent, Competitive and Compatible construction services provider

Innovation is the key to our success and it continues to keep us ahead.

Middle East Prestressing

Innovate Adapt

Sustain

Innovate - Adapt - Sustain

Vision Statement

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

8 9

Adapting the innovation to the Client’s requirement is our mission.

Mission Statement We shall strive to provide our clients with the best in terms of harnessing the latest developments in the field of related technology and associated services, thereby being the most competent service provider.

Innovation is our core strength and it helps us in serving our customers with the most economical and efficient products and processes, thereby being the most competitive service provider.

Construction services industry demands great amount of compatibility with the clients as the requirements and work processes differ from company to company. We shall be prepared to go that “extra-mile” to integrate ourselves with the construction team. We also believe that construction activities should be compatible with the environment. Hence we shall strive to maintain our environmental responsibilities by providing sustainable solutions, thereby being the most compatible service provider in all respects.

We believe that all of this can only be achieved by providing quality products and workmanship and by ensuring safety in everything that we do.

Middle East Prestressing

Innovate Adapt

Sustain

Innovate - Adapt - Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

10 11

Company ProfileBased in Dubai where the standards of engineering excellence are stretched to the tallest, largest and biggest time and again, MEPS grew up quickly facing the technological challenges presented to it. MEPS is proud to have been part of many of these spectacular projects over the years. It is not only the caliber of the projects but the sheer magnitude as well of the works that were accomplished that makes MEPS unique.

In the last ten years we have completed more than 3million square meters of slab post tensioning, about ten kilometers of wall post tensioning and more than 300 bridges in the region. MEPS is the pioneer in Diaphragm wall post tensioning in the region. Its use of bonded mono strand post tensioning is a giant leap in sustainable engineering and superfast construction.

The state of the art MEPS system has been designed to the requirements of International codes and standards, yet offers simple and economical solutions. MEPS system has been tested according to the European Technical approval (ETAG013) and also fulfills the requirements of AASHTO.

MEPS is a member in various international forums and this keeps us in the forefront of technological innovation. Our Quality Management System ISO 9001:2008 also ensures that our products, services and internal processes are tuned to the needs of the customer and the satisfaction of our customers is the major theme of our quality policy.

MEPS specialize in construction methods such as precast segmental construction, incremental launching, stay cable bridges etc. Our services include Engineering, supply of equipment and execution of such works.

MEPS also offers Mechanically Stabilized Earth Walls to our Clients. This makes MEPS a "one stop shop" for all bridge related services.

Our quality and safety conscious and trained manpower forms the back bone of our operations. It is the commitment of our staff and the service orientation which is our proclaimed motto that sets us apart. It is this unique combination that makes MEPS dear to our esteemed clientele.

MEPS has its own manufacturing, maintenance and calibration facilities in Dubai to support our operations. The facility is one of a kind in the region.

The engineering department takes care of the design and development. The department works with the clients to obtain value engineering solutions. It also endeavors to develop the system and be abreast with the latest technological advances. MEPS also collaborate with world class consultants to harness the best in technology and thus provide our clients with the best of options.

By including all the processes, systems and services in our portfolio, MEPS has completed the vertical integration of all its activities. We look forward with confidence to meet the requirements and face the challenges boldly by integrating ourselves with our customers so as to benefit from a future, which is bright.

Sustainable construction is the need of the hour and in everything we do, we endeavour to do so.

Middle East PrestressingInnovate - Adapt - Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

12 13

Post Tensioning in BuildingsThe use of Post Tensioning in buildings offers numerous advantages and is being increasingly used in the industry. MEPS uses both bonded and unbonded PT systems. In bonded systems the tendon types vary from single strand to five strands. If required, multistrand system can also be utilized in slabs and beams.

MEPS offers to work with the Clients from the very conceptual stage itself and thereby offer the best possible advantages of post tensioning. Our scope of works ranges from conceptual design to completion of post tensioning works and consequent monitoring where required.

The advent of modern codes like EN92 has made it possible to use Post Tensioning in superfast construction with the use of techniques like bonded monostrand post tension. Currently MEPS is the only company providing such services.

Many of these aesthetically pleasing structures would never have been possible without the use of PT technology.

Innovate - Adapt - Sustain Middle East PrestressingActivities

Innovate Adapt

Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

14 15

Post Tensioning in BridgesMEPS is a highly qualified engineering company involved in the application of post tensioning systems in the bridge construction. The system can be successfully utilized in all types of structures such as standard cast in-situ flyovers, bridges and viaducts and simple pre-cast girders. The post tensioning system encompasses a wide range of anchorages and accessories to be used in bridges, stay cable bridges, arch bridges, launched bridges and external post tensioning. The accessories include the bar systems, saddles, deviators, dampners, gantries, hangers, etc to name a few.

The MEPS system embodies the latest proven state of the art innovations in pre-stressed concrete. The system’s components reflect the outcome of stringent testing being designed to satisfy wide international performance standards. By combining a wide range of anchorages and equipment with skilled engineering services, MEPS is capable of providing solutions for an extensive variety of post tensioning applications, optimum design, quality and economy being central features of the system.

The substantial resources of an experienced team of technical personnel provides MEPS a comprehensive engineering facility committed to innovative development as well as provide co-ordination with Designers, Contractors and Project Managers in planning and execution of specific projects.

MEPS system is tested for external Post Tensioning applications. External Post Tensioning system is used to minimize the congestion inside the concrete and to increase the corrosion resistance provided by the system. External tendons are easy to inspect, maintain and replace, if necessary. External post tensioning also results in savings in construction costs.

Bridges form integral part of the landscape and hence the challenges change with the terrain.

Innovate - Adapt - Sustain Middle East PrestressingActivities

Innovate Adapt

Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

16 17

Construction MethodsMEPS also undertakes the design and execution of Incremental Launching, Precast Segmental Erection, Movable Scaffolding systems and its associated engineering works. Crossing the rivers, valleys and busy streets without disrupting the environment and the traffic has always been a challenge for bridge engineers. This is where the different Construction Methods used to construct bridges come into practice. We have several teams that are specialized in this type of structures.

We collaborate with the Consultants and Contractors of international repute to offer a wide range of construction methodologies. We can carry out engineering, execution, supply of the required gantries and molds and geometric control for the methods used.

For us nothing gives more satisfaction than providing solutions with the minimum impact on nature.

Innovate - Adapt - Sustain Middle East PrestressingActivities

Innovate Adapt

Sustain

Innovate Adapt

Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

18 19

Arch & Cable Stay BridgesMEPS is specialized in stayed and hanging structures as well. Various types of stays or hangers can be used depending on designer preferences and requirements which are usually based on the following: Loads, Corrosion protection, Installation, Stay lengths, Cost, etc

MEPS’s proprietary Cable System consists of tendons of high durability and fatigue resistance. It comprises of strands of 7 wires with up to 4 protective anti-corrosion layers. Our cables systems fulfills all the requirements of the FIB Recommendations for the Acceptance of Stay Cable Systems using Pre-stressing Steels. MEPS system can be used on stays and extradosed bridges as well.

We also use Locked-Coil Ropes mainly for medium span arch bridges, medium size suspension bridges and suspended roofs.

MEPS have been instrumental in altering the skyline of few cities around the world with some real icons.

Innovate - Adapt - Sustain Middle East PrestressingActivities

Innovate Adapt

Sustain

Innovate Adapt

Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

20 21

Post Tensioning in Tanks & SilosPost Tensioning is widely used in storage structures for liquids, gases and solids alike. Our anchors are cryogenically tested to be used in application like LNG tanks.

MEPS offers design and construction of tanks, silos and protection barriers for applications like nuclear reactors.

As the storage structures grow large in diameter and height, Post Tensioning becomes inevitable.

Innovate - Adapt - Sustain Middle East PrestressingActivities

Innovate Adapt

Sustain

Innovate Adapt

Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

22 23

Ground AnchorsMEPS is also specialized in temporary and permanent ground anchors. Our system uses strands and bars. Our double protected grout encapsulated anchor system is in line with the latest innovations in the field.

Our capability in this field extends from designing and installation to monitoring of the installed anchors.

Ground Anchors is yet another service that MEPS specializes in.

Innovate - Adapt - Sustain Middle East PrestressingActivities

Innovate Adapt

Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

24 25

MSE WallMEPS MSE Walls uses the state of the art materials and design technology. Soil Wall or Mechanically Stabilized Earth Wall or MSE Walls as they are called, became an integral part of the bridges constructed in the area. These walls offer economical and easy install solutions for ramps, embankments etc.

We have highly experienced personnel with long experience in this field who can provide economical solution to our Clientele. We offer design, supply and execution of works.

This makes MEPS a "one stop shop" for all the bridge related technologies.

Innovate - Adapt - Sustain

Innovate Adapt

Sustain

Middle East PrestressingActivities

MSE Wall division adds value to our Clients.

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

26 27

Special Applications & ServicesIn addition to all our specialties, MEPS is involved in special structures using post tensioning. Design of special structures, like post tensioned diaphragm walls, is an example of the kind of structures where MEPS has proved its design and engineering capabilities.

These underground structural elements commonly used for retention system and permanent foundation walls named as Diaphragm walls. These walls are commonly used in congested areas. They can be installed in close proximity to existing structures with minimal loss of support to existing neighboring foundations. The diaphragm wall technique is a tried-and-true construction method that MEPS has mastered.

Monitoring, repairing and strengthening of existing structures is yet another speciality of MEPS.This includes inspection, testing and proposal for remedial measure like monitoring of stay cables for rain induced vibrations.

Uniqueness in the solutions provided adds value to our products and services.

Innovate - Adapt - Sustain

Innovate Adapt

Sustain

Innovate Adapt

Sustain

Middle East PrestressingActivities

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

28 29

DesignMEPS have in-house design capabilities to cater to the needs of the Client. It has a fully-fledged design center.

MEPS specializes in design of buildings, bridges, silos, MSE walls etc. Our team of experienced design engineers can provide value engineering as well as specialized construction techniques such as Incremental Launching, Segmental Launching, Balanced Cantilever etc. MEPS has the capability to undertake the design of bridge, gantry and casting yards and can undertake the geometry control and monitoring in such cases.

Post tensioned diaphragm walls, soil walls, ground anchors etc are few other kind of structures where MEPS has proved its design and engineering capabilities.

Our expertise in providing custom made solutions for specific requirement has been proven time and again.

Innovate - Adapt - Sustain Middle East PrestressingActivities

Innovate Adapt

Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

30 31

ManufacturingMEPS uses state of the art manufacturing facilities where the manufacturing of post tensioning anchorages, ducts and other post tensioning accessories are carried out. These facilities are spread out in different parts of world from Europe, Middle East and India to China.

The production facility consists of large variety of machineries, precision tools and equipment to carry out both manufacturing and maintenance work by technically competent and skilled personnel to achieve high quality of works. All the manufacturing facilities are ISO certified and the production is guided and monitored by the guidelines of European Technical Approval and certification.

All the materials that are produced at these facilities undergo stringent in-house quality control regime, followed by a third party inspection as and when requested. Periodical audits and testing ensures world class quality with local availability.

Innovate - Adapt - Sustain

Vertical integration continues to be our core business strategy. Innovate Adapt

Sustain

Innovate Adapt

Sustain

Middle East Prestressing

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

32 33

EquipmentAll the activities detailed in the preceding pages would not be possible without the specific equipment that are required to carry out each special job. MEPS has a wide range of equipment to cater for a spectra of activities that it specializes in.

Nothing complements the right tool for the right purpose, at the right place in the right time.

Innovate - Adapt - Sustain

Innovate Adapt

Sustain

Innovate Adapt

Sustain

Middle East Prestressing

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

34 35

Testing & Calibration FacilityMEPS have in-house facilities for calibration of stressing jacks and testing of PT ducts and other component. The MEPS calibration facility can calibrate jacks from 20 tonnes to 1000 tonnes capacity. Calibration of jacks require heavy but high precision instruments like digital manometer, digital load cell read-outs etc. It also requires heavy frames to sustain the reactions applied from the jacks. These jacks are also used as load measuring devices when conducting friction tests and the like. To facilitate this, jacks needs to be calibrated in passive mode as load measuring devices. MEPS use heavy vertical lifting jacks to simulate the effect of jack acting in passive mode and record the performance of the jacks. One of the advantages in having the jack calibrated at our facility is that the condition in which the calibration is carried out in similar to that of site conditions.

In addition MEPS offers the possibilities to test the anchorage components for physical, mechanical and micrographic properties .The MEPS lab is fully equipped for such tests to ensure strict quality compliance. The tolerance levels for the equipment that we use are very stringent and that drives us to maintain our equipment to industry standards.

Innovate Adapt

Sustain

Innovate Adapt

Sustain

Middle East Prestressing

The accuracy of the equipment is of utmost importance in our industry.

Innovate - Adapt - Sustain

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

36 37

Innovate - Adapt - Sustain

MEPS have a dedicated Quality Control Team, which inspects the activities round the clock.

Middle East Prestressing

Quality & SafetyQuality as defined in MEPS work ethics is “conformance to requirements” and we strive to ensure the same, even in the minute details.

It is MEPS policy that all services provided are to be of the highest standard and all the works are to be supervised and carried out in accordance with the contract requirements, applicable standards and codes of practice by suitably qualified and skilled personnel.

Standing on the laurels of its parent companies, MEPS has a well defined plan & course of action when it comes to Quality & Safety and believes that these two aspects should be read together in the field of work. The Safety & Quality management systems are documented and audited. Many are incorporated into company & individual key performance indicators

Strict Quality Control Procedures are adopted on sites to ensure that all works that are done is in compliance with acceptable standards. MEPS have a dedicated Quality Control Team, which inspects the activities round the clock.

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

38 39

Innovate - Adapt - Sustain Leading Specialist Construction Service Provider

www.

mid

dlee

astp

rest

ress

ing.

com

Corp

orat

e Pr

ofile

Back Cover

Middle East Prestressing LLCSuite 101 & 102, Sheikha Sana Bldg., (Al Wasl Building)

Sheikh Zayed Road, P. O. Box: 28913, Dubai-U.A.E.t: +971 4 325 0881, f: +971 4 3250882/883

e: [email protected]

Post Tensioning, Construction Methods, Ground AnchorsRepairs & Strengthening, Retained Earth System

Innovate, Adapt and Sustain

www.middleeas tp res t ress ing .com

www.midd leeas tp res t ress ing .com

Corp

orat

e Pr

ofile