medium voltage controllers - overvie 2019 ppt/mv... · • shield personnel if arc flash occurs...

PUBLIC | Copyright ©2019 Rockwell Automation, Inc. | 1 PUBLIC | Copyright ©2019 Rockwell Automation, Inc. | 1

Medium Voltage Controllers - Overview

Ladislav Kutiš Account Manager Power Control Business 28.03.19 VARNA

© WIKIPEDIA


Agenda

CENTERLINE®

Controllers

Intelligent Motor

Control

Line Side

Products

Full Voltage

Controllers

Reduced Voltage

Controllers

Additional

Controllers

OneGear™

Controllers

Q&A

1 2 3 4

8 7 6 5


Controller Product Overview

CENTERLINE

• Incoming Line Units

• Load Break Switches

• Full Voltage Controllers

• Reduced Voltage Starters

• Two-Speed Starters

• Synchronous Starters

• Auxiliary Cabinets

• Komponent Kits for OEM

• Accessories


Designed to meet NEMA, UL, CSA standards

CENTERLINE MCCs

• 2400V to 6900 V, up to 9000HP

• Rated up to 800A

• Top or bottom cable entry/exit

• Continuous bare copper ground bus

• Swing out low voltage panel for easy access

• Control power transformer


CENTERLINE MCCs

• Low Voltage Compartment

• Allows testing and troubleshooting of power cell with no exposure to

medium voltage

• Easy access to all low voltage components

• Power Cell Compartment

• Isolated from other compartments for better fault containment

• Easy access for cable installation and stress cones

• Power Bus

• Located in the center rear of the enclosure

• Access from front or rear

• Tin or silver plated copper

• 1200A, 2000A, 3000A


CENTERLINE MCCs

• Non-load break isolation switches

• Interlocks prevent switch opening when contactor is energized

• When open, visible barrier isolates power cell from power bus

• Viewing window to verify status of switch

• Handle Interlock

• Mechanical interlock helps ensure door can’t open when power cell is

energized


Heavy Duty operating handle and mechanically interlocking

CENTERLINE MCCs

• Mechanical interlocking between operating handle, power cell door, main

vacuum contactor and isolation switch for enhanced safety

• Operating Handle supports up to 3 padlocks in the Off position - drill

position marked for the one lock in the On position.

• Optional trapped key systems can be incorporated for system

configurations

Rugged Mechanical Interlocking for Enhanced Safety


Full and Reduced Voltage Controllers available

with Arc Resistant Enclosures

ArcShield™ Arc Resistant Overview

• ArcShield underwent rigorous testing

• Complies with IEEE Std. C37.20.7-2007

• Tested at 50* kA, for 0.5 sec. (*Un-insulated power bus)

• Tested at 40kA, for 0.5 sec. (Insulated Power Bus)

• ArcShield meets Type 2B Accessibility

• Personnel are shielded at the front, rear and sides of enclosure

• Protection is maintained with LV door open

• Plenum or chimney required, to direct arc flash energy away from

personnel


NEMA Type 12 enclosure

ArcShield design enhancements

ArcShield™ Overview

• Heavy gauge steel for all doors as well as side, roof, and back sheets

• Robust door hinges & multi-point latches

• Reinforced structure (brackets & plates)

• Pressure relief plate on the unit roof

• Reinforced low voltage panel

• Shield personnel if arc flash occurs with the low voltage door open


Medium Voltage MCCs take advantage

of Intelligent Motor Control with Ethernet/IP

Intelligent Motor Control

• Common network infrastructure for industrial and non-industrial

communications

• Easily acquire device data from anywhere on the network

• Allows easier integration of industrial components

Simultaneous real-time control, configuration, and data acquisition

Mo

tor

Co

ntr

ol

Visualization Control

Pla

ntP

Ax

CIP

Information

EtherNet/IP


Connect the MCC to the enterprise with Ethernet/IP

Ethernet/IP

• Same as Ethernet used in the office combined with a common industrial

protocol

• Ethernet cable jacket rated to 600V

• Designed to withstand industrial noise, RF interference, static discharge,

and lightning strike


HMI support

System Level Dashboard Component Configuration

Asset Management

Virtual view of the MCC

Simple dashboard presentation

Customer configurable

Exclusive functionality for MCCs

Parameter Editor

Device monitoring and config.

Remote diagnostic support

Support for all IMC devices in MCC

Trending and event logging

Key customer documentation

User Manuals

Customized wire diagrams

Spare Parts lists

ActiveX and IMC faceplates provided

Enables simple integration with On-Machine™ HMIs

IntelliCENTER® Technology & Software IntelliCENTER® Software allows users to efficiently Operate & Maintain their MCC


Display an overview of MCC including

IntelliCENTER

• Three analog gauges

• Two trend graphs

• Status of I/O on the device

• Eight configurable data fields

• Record up to 5000 data points with the trend graph

• IntelliCENTER® Energy show real-time energy consumption and historical

trending

Remote Monitoring


Integration Assistant

IntelliCENTER

• Seamlessly integrate controller into Logix programming software

• Automatically add MCC to Studio 5000® I/O tree to reduce programming

time

• Add-on Profiles automatically create controller tags reducing errors and

time to integrate MCC




IntelliCENTER MCC ControlLogix®

Automatically exports device configuration to

Studio 5000®

INTEGRATION ASSISTANT

SAVES Programming Time


Fully assembled.

Factory installed.

Preconfigured.

Efficiency Delivered

IntelliCENTER MCCs


TIME

Establishing a New Workflow

System Integrator

Application Development Begins

Application code developed with

no concern about physical devices

Leverage code developed

in previous projects

Electrical Contractor

Technical Specification

List of Motors Electrical testing

Configuration testing

Configuration files

Drawings

Internal wiring

IP adresses

Device identification

Device configuration

Application Development Concludes

MCC configuration file exported to

Studio 5000 with the aid of

IntelliCENTER® Integration Assistant

Variables in the application

are now easily associated

with devices in the MCC

Rockwell Automation

IntelliCENTER MCC


Faster Implementation of MCC- Lower Cost

PURCHASE PRICE

SITE MATERIALS

& LABOR

Conventional IntelliCENTER


IntelliVAC control module for 400A and 800A contactors

IntelliVAC™ Standard Contactor Control

• Universal input voltage

• Consistent vacuum contactor pick-up time

• Selectable vacuum contactor drop-out times

• Power loss ride-through using time delay under voltage (TDUV) protection

• Anti-kiss and anti-plugging protection

• Altitude compensation

• Delayed motor re-start

• Temporary motor jog function


Same functionality as standard IntelliVAC™

with advanced features

IntelliVAC Plus Advanced Contactor Control

• Digital I/O

• 8 inputs (110 to 250 VAC or VDC)

• 2 outputs (up to 250 VAC or VDC)

• Status indication

• Inputs / Outputs & RS-485 address

• Network / Control Boards

• DeviceNet communication

• IntelliCENTER® compatibility


Motor Protection

• Bulletin 857

• Ethernet/IP for Intelligent Motor Control

• Many other communication options, including IEC 61850

• Fully configurable locally with LCD display or remotely online

• E300

• Ethernet/IP for Intelligent Motor Control

• Add-on Profile simplifies commissioning

• Modular design

• Diagnostic information


Used for incoming line cable termination

Incoming Line Units

• 1591A

• Incoming Line Units

• 18”, 36”, 44” wide enclosures

• 18” and 36” available with ArcShield™

• 1591B

• Incoming Line Units for 2-Unit Structure

• 36” wide enclosure

• Available with ArcShield™

Product Offering


Features

Incoming Line Units

• 2400V to 6900V

• Top or bottom incoming arrangements

• Bolted door construction

• Front access to incoming cables

• With or without low voltage panel

• Low voltage panel supplied with units that have LV components

• Energy metering optional

Product Offering


Load Break Switches

• 200A, 400A, 600A, and 1200A sizes

• 2400V to 6900V

• Guard over line terminals as a barrier from MV when power door is open

• Viewing window to see position of switch

• Handle fully interlocked with door

• Key interlocking available

• Available in Feeder, Main, or Tie configurations

Product Offering


Load Break Switches

Main Optional Fusing

Optional

Fusing

Tie

Feeder


Full Voltage Controllers

• Full voltage controllers can offer transformer or motor control

• One or two high cabinets

• Motor starters can be reversing or non-reversing

• Available in ArcShield, arc resistant enclosure

Product Offering

Bulletin Control Cabinet

Style

Directions

1512A Motor Starter 1-high Non-

Reversing

1512B Motor Starter 2-high Non-

Reversing

1512AT Transformer

Control

1-high Non-

Reversing

1512BT Transformer

Control

2-high Non-

Reversing

1506 Motor Starter 1 high Reversing


Full Voltage Non-Reversing Controllers

3

TX M

3

One High Two High

Transformer

or Motor Control

in one or two high

enclosures


400A or 800A contactor

2400V to 6900V, up to 9000HP

Full Voltage Non-Reversing Controller

• Enclosures

• Type 1, 1 (w/gasket), 12, 3R (IP 10, 21, 52, & 34)

• Arc resistant option (ArcShield™)

• Top/Bottom cable entry/exit

• Power bus located in center of rear of structure

• Separate Low Voltage and Power Cell compartments

Overview


M

3

R F

Full Voltage Reversing Controllers

Control Reversing Applications with the 1506

1506


Soft Starters SMC™ Flex

Reduced Voltage Controllers

• 1562E, solid-state Reduced Voltage,

Non-Reversing

• 1572, Reduced Voltage Autotransformer

Non-Reversing Starter

• 1576, Reduced Voltage Autotransformer

Reversing Starter

• 1582, Non-Reversing Reactor Starter

Product Offering


Three MV SMC-Flex Offerings:

MV SMC-Flex Softstarters

• Complete Motor Control Solution

• 1562E

• Retrofit Solution for Existing Full Voltage Controller

• 1560E

• Component Kits for OEMs

• 1503E

Overview


Retrofit – 1560E Combination – 1562E

M M

Main Contactor

Isolation

Switch & Power

Fuse

Bypass

Contactor

Bypass

Contactor

Current

Transformers

Current

Transformers

SCR Power Stack

Assembly

MV SMC Flex Overview


Rated for 180A, 360A, or 600A

2400V to 6900V, up to 7500HP

MV SMC Flex 1562E

• Efficient two-high design

• Enclosure choices:

• NEMA 1, 1 (w/gasket), 12 & 3R (IP 10, 21, 52, & 34)


• Isolation switch, power fuses and main contactor in bottom section

• Power electronics and by-pass contactor in top section

• Large low voltage panel space

• SMC-Flex controller (top)

• Main LV control (bottom)

Overview

Bulletin 1562E


Features

MV SMC Flex

• Soft start with selectable kick start

• Soft stop

• Current Limit Start

• Linear Speed Acceleration/Deceleration

• Pump control minimizes water hammer (option)

• Communication options like Ethernet/IP, DeviceNet, ControlNet, etc.

Bulletin 1562E


200A, 400A, 600A, 800A

2400V to 4800V, up to 7000HP

Other Reduced Voltage Controllers

• Viewing window to view position of isolation switch

• IntelliVAC™ control module for each vacuum contactor

• NEMA medium duty, dry type magnetics

• 50%, 65%, 80% taps

• Normal-Off-Test circuit

Reversing 1576 or Non-Reversing 1572

Autotransformer Starter

Non-Reversing Reactor Starter 1582


200A, 400A

2400V to 4800V, up to 3000HP

Two Speed Controllers

• Available for separate winding or consequent pole two speed motors

• High/Low speeds (and High speed shorting for 1522F/G)

• Three R-rated fuses

• Six current transformers

• Control power transformer with primary and secondary fuses

Product Offering and Features


200A, 400A, 800A

2400V to 6900V, up to 7000HP

Synchronous Starters

• Continuous load and constant speed applications

• Reversing and non-reversing configurations

• Available for brush or brushless type synchronous motors

• Available with static exciter

Product Offering

Brush-type


Prepared spaces

Section within enclosure allocated for future expansion

Miscellaneous Items

• Includes:

• Main non-load break isolation switch

• External Operating Handle

• Barriers and wire duct for load cables

• Power cell with viewing window

• Low voltage door

• Top or Bottom Cell


Starter Kit

Controller to convert a Prepared Space

Miscellaneous Items

• Includes:

• Main power fuse clips w/fuses

• Control power transformer

• Current transformer

• Power and Control wiring

• Low voltage door

• Low voltage panel

• Vacuum contactor

• Power cell door clip

• Instructions and identification nameplates 1592BS


OneGear™ Product Offering

SMC™ Flex Soft Starter Incoming Line Unit


160A, 340A, 580A

10.0kV to 13.8kV, up to 11MW

OneGear™

• IEC rated enclosure


• 31.5kA, 0.5s IAC AFLR

• Three configurations:

• Complete Controller

• OEM Controller

• Retrofit Controller

SMC™ Flex Controller


OneGear™ 13.8 kV SMC™ Flex

Line Cable

Section Start

Controller

Bypass

Controller Power Converter

Incoming Cables Motor Cables

Additional

MCCs / SMCs

Power Bus Located in Upper Rear Section

Additional

MCCs / SMCs


OneGear™

• Safety Interlocking

• Doors can’t be opened until power is isolated from compartments

• Lockout provisions

• Soft start with selectable kick start

• Soft stop

• Current Limit Start

• Linear Speed Acceleration/Deceleration

• Pump control minimizes water hammer (option)

SMC™ Flex


Houses power components in a compact design

PowerBrick™

• Reduced component count for increased reliability and efficiency

• Arranged in removable “stacks” reducing footprint

• Reduced maintenance time and spare parts inventory

• Can be removed independently for inspection or repair

• Unique semiconductor clamping method

Technology


Resources

https://www.rockwellautomation.com/global/literature-

library/overview.page

https://ab.rockwellautomation.com/Motor-Control/MV-Soft-

Starters

SELECTION GUIDE in PDF

https://www.rockwellautomation.com/global/literature-library/overview.page




https://ab.rockwellautomation.com/Motor-Control/MV-Soft-Starters


1500-sg001_-en-p_Selection Guide.pdf


www.rockwellautomation.com

Thank you

Ladislav Kutiš

[email protected]

+420 606 722 393

http://rockwellautomation.com/rockwellautomation/news/blog/overview.page

http://facebook.com/ROKAutomation

http://instagram.com/rokautomation

http://linkedin.com/company/rockwell-automation/

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http://youtube.com/user/ROKAutomation/home

medium voltage controllers - overvie 2019 ppt/mv... · • shield personnel if arc flash occurs...

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