medium duty fibre cement 20ft container panel system · medium duty fibre cement 20ft container...
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MEDIUM DUTY FIBRE CEMENT 20ft CONTAINER PANEL SYSTEM General Technical Specification Product ID: M-MDFC-K
GENERAL:
Concept Modular Medium Duty Fibre Cement panel is designed for internal use, manufactured to meet Australian standards. Supplied through approved distributors in accordance with Concept Modular sales and installation guidelines. Concept Modular Fibre Cement container wall and ceiling panel has excellent properties. Benefits:
• Fire resistant - Class 1 and Class 3 ratings for flame spread.
• Suitable for hot and cold environments • Panels will not rust or corrode or delaminate.• Highly resistant to impact, scratches and abrasions.• Simple to install.
• General site offices.• Site Accommodation• Granny flats
The systems are suitable for all types of international container transport. They have appropriate dimensions with connections for fitting and installation. They are designed as a light and easy to assemble panel solution for container conversion buildings. The panels can be adapted for special purpose containers, flat-pack buildings and alternate modular or prefabricated buildings .
A single Kit includes: Ceiling, Side & End wall EPS Insulation Inserts, 2 x side and 2 x end wall one-piece panels and 1 x ceiling panel.
Concept Modular’s Fibre Cement container conversion panel system is designed for container and modular fit outs that prefer a raw fibre cement finish with no further surface finishes or for when the surface finish is to be applied on site.
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PANEL STRUCTURE:
All panels are constructed using a Fibre Cement facing. The core is fire resistant EPS foam with the whole panel with zinc steel top hat reinforcement.
MANUFACTURE:
Our panels are manufactured using large format presses and a PLC controlled adhesive applicator, which delivers the exact amount of adhesive, required for bonding materials. Panels are checked for quality and sizing before packaging and dispatch.
All panels are processed using a computer programmed cutting system for exact sizing and can be tailored for placement of cut outs as per a clients drawings.
INSERT STRUCTURE:
Inserts use EPS fire resistant foam cut to meet the general sizes of side wall, end wall and ceiling corrugations. Each insert measures 1200mm in length .meaning one will require two inserts to fill one length of the corrugated void. Depending on the size and quality of container some tailoring to inserts may be required.
Visit our website: concept-modular.com
PANEL FACES:
All panel faces shall be manufactured using a Fibre Cement facing sheet with a nominal thickness of 5mm for walls and 3mm for ceiling panels. The facing sheet is butt jointed between sheets. Fibre Cement Panel kits also come with paint finishes.
EPS CORE:
The cores use a 24kg/m3 fire resistant EPS to give a high insulation rating. The EPS core can be changed for a denser foam or changed to a XPS if a higher thermal insulation rating is required.
WARRANTY - Concept Modular warrants the panels against defects, faulty material and workmanship for a
period of two years. The warranty does not cover facing materials outside of the original manufacturer’s warranty.
The warranty does not cover misuse or normal wear and tear.
EPS INSULATION INSERTS:
Insulation inserts use 16kg/m3 fire resistant EPS foam.
TYPE SIZE (mm) COLOR SPEC Celling System
EPS 6000x2500x50 White 24kg/m3 End Wall Panel
EPS 3000x2500x50 White 24kg/m3 Side Wall Panel
EPS 6000x2500x50 White 24kg/m3
TYPE SIZE (mm) COLOR SPEC
FC Celling System
Fibre Cement Sheet 1200x2400x3 Grey 1.4g/cm3
FC Side Wall Panel
Fibre Cement Sheet 1200x2400x5 Grey 1.4g/cm3
FC End Wall Panel
Fibre Cement Sheet 1200x2400x5 Gray 1.4g/cm3
TYPE SIZE (mm) COLOR SPEC
Side Wall -‐ PII
Insert On End Wall EPS 208x32x1200 White 16kg/m3
End Wall -‐ PII
Insert On End Wall EPS 141x41x1200 White 16kg/m3
Ceiling -‐ PII
Insert for Ceiling EPS 120x22x1200 White 16kg/m3
PANEL TOLERANCES: All finished panels will be manufactured to a tolerance of +/- 1mm.
WEIGHTS (inc. inserts): Average Weight Side Walls 282.53kgAverage Weight End Walls 111.37kgAverage Weight per Ceiling 89.59kgTotal Weight one kit 483.50kg