mechanics group january 2015
DESCRIPTION
Contract manufacturing BGTRANSCRIPT
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THE EFFECT OF UNITED TECHNOLOGIESFOR YOUR SOURCING OF PARTS
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INSIDE
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About us 3Tooling 6Aluminum high pressure die casting 8Machining 10Press Production 12Thermal treatment 14Galvanic coatings 16Painting and packaging 19Non standard equipment 21Quality control 23Certificates 25Contacts 28
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ABOUT US
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The strategy of Mechanics Group is to offer the complete production solution for parts and assembled parts as a marked competitive advantage.
From creation of model/drawings, production of tooling, casting of parts, machining, coating, assembly, to packaging, all subject to strict quality control.
ABOUT US
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Mechanics Group is the marketing name of all united production technologies, which are dedicated to the single goal – to offer the industrial customer the complete solution for sourcing of parts.
The mission of Mechanics Group is to be the leader in production of parts, assembled parts and products for industrial customers by providing total and complete solutions at optimal prices and perfect quality.
ABOUT US
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TOOLINGDesign and production of tooling
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TOOLING
Many years of experience in production of die casting molds, injection molds, punching tools, stamping tools, and blow molds.
3D modeling.
Creating construction documentation on the basis of 2D drawing and 3D model.
High tech equipment, allowing production of mid and large dimension molds.
The production is organized in the following sections: preparation, milling, turning, die-sink and wire-cut EDM, grinding, fitting and assembly.
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ALUMINUM HIGH PRESSURE DIE CASTINGDie casting of aluminum parts up to 22 kg
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ALUMINUM HIGH PRESSURE DIE CASTING
Aluminum high pressure die casting machines from 170 t to 1100 t.
Casting of parts with complex design from 10 g to 22 kg.
Alloy analysis by Spectrometer Oxfordinstruments Foundry Master UV.
Measurement laboratory for cast parts equipped with manual and CNC 3D machines.
Cleaning and processing of the cast parts with punching tools, tumbling machines and specialized machines.
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MACHININGHigh productivity and precision in machining of parts with complex design
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MACHINING
Milling and turning of mid and large dimension parts on CNC machines with up to 5 axis.
Machining of parts from stainless steel, black steel (all kinds), aluminum, copper, brass, bronze, titanium, magnesium, sintered materials and technical plastic.
Three stage system for quality control.
System for quick retuning of machines.
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PRESS PRODUCTIONStamping of parts up to 10 mm
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PRESS PRODUCTION
Stamping parts up to 10 mm from steel, aluminum, others like textolite.
Bending of steel and aluminum.
Deep drawing of steel and aluminum.
Hot stamping of raw pieces with diameter up to 45 mm.
Cutting of materials, thickness from 1 mm up to 12 mm, length up to 2000 mm.
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THERMAL TREATMENTAll kinds of thermal treatment
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THERMAL TREATMENT
For steel – hardening; tempering; normalizing; annealing; surface hardening with high frequency electricity; quenching and tempering in vacuum furnace DEGUSSA; cementation – gas; cementation – hard; carbonitriding.
For Aluminum – aging of aluminum parts.
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GALVANIC COATINGSElectrochemical and chemical coatings on metals
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GALVANIC COATINGSELECTROCHEMICAL COATINGS
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GALVANIC COATINGSCHEMICAL COATINGS
Chemical nickel plating of steel and steel alloys, aluminum and aluminum alloys, copper and copper alloys.
Chemical oxidation of steel and steel alloys.
Chrome free treatment of aluminum and aluminum alloys.
Phosphatizing – zinc and manganese coating of steel and cast iron.
Pearl blasting – sand blasting.
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PAINTING AND PACKAGINGPainting and assembling of metal parts
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PAINTING AND PACKAGING
Production of aluminum shaped metals with different length for outer and inner windows sills. CNC Equipment for cutting, milling and stamping of parts.
Electrostatic and liquid painting of metals, using RAL catalogue. All processes are controlled in own laboratory.
Assembling and packaging – two assembly line for parts and assembly.
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NON-STANDARD EQUIPMENTConstruction and production of special devices
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NON-STANDARD EQUIPMENT
Construction of special devices.
Production of special devices that can optimize the production process.
Production of multiple spindle heads for simultaneous boring of holes.
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QUALITY CONTROLControl of all production levels
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QUALITY CONTROL
Aluminum alloys control
Quality laboratory
Control of coatings
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CERTIFICATES
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CERTIFICATES
There is an integrated Quality, Environmental and Health and Safety Management System in Mechanics Group.
Quality management system according to ISO 9001:2008, certificate № 32 100 140082, valid till 14.08.2017.
Quality management system according to ISO 9001:2008, certificate № 44 100 100180, valid till 17.04.2016.
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CERTIFICATES
Environmental Management System according to ISO 14001:2004, certificate № 44 104 100180, valid till 17.04.2016.
Health and Safety Management System OHSAS 18001:2007, certificate № 44 116 100180, valid till 29.09.2015.
Environmental Management System according to ISO 14001:2004 and Health and Safety Management System according to OHSAS 18001:2007, certificate № 234-740, valid till 20.10.2017.
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CONTACTS
Peter SolakovBusiness DevelopmentM +359 895 777 [email protected]
Stela NaidenovaMarketing & Business DevelopmentM +359 895 777 [email protected]
FOR MORE DETAILED INFORMATION PLEASE VISIT OUR WEBSITE:http://www.mechanics-group.bg/en
4406 DragorPazardzhikBulgaria
Google maps:http://goo.gl/KQ7J1A
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