meam 150 - university of pennsylvania
TRANSCRIPT
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MEAM 150Fundamentals of Mechanical Prototyping
threaded fasteners
making holes
creating threads1© 2009, Jonathan Fiene, University of Pennsylvania
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threaded fasteners
minimum engagement ~ 1.5 x screw diameter
head height ~ screw diameter
head diameter ~ 1.5 x screw diameter
2© 2009, Jonathan Fiene, University of Pennsylvania
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threads
3© 2009, Jonathan Fiene, University of Pennsylvania
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common thread sizes (u.s.)
thread series o.d.
0-80 UNF 0.060
2-56 UNC 0.086
4-40 UNC 0.112
6-32 UNC 0.138
8-32 UNC 0.164
10-24 UNC 0.190
10-32 UNF 0.190
12-24 UNC 0.216
1/4-20 UNC 0.250
1/2-28 UNF 0.250
5/16-18 UNC 0.312
3/8-16 UNC 0.375
1/2-13 UNC 0.500
4© 2009, Jonathan Fiene, University of Pennsylvania
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machine screws
5© 2009, Jonathan Fiene, University of Pennsylvania
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socket cap screws
6© 2009, Jonathan Fiene, University of Pennsylvania
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7© 2009, Jonathan Fiene, University of Pennsylvania
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set screws
8© 2009, Jonathan Fiene, University of Pennsylvania
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set screws
9© 2009, Jonathan Fiene, University of Pennsylvania
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nuts
10© 2009, Jonathan Fiene, University of Pennsylvania
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washers
11© 2009, Jonathan Fiene, University of Pennsylvania
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self-tapping
12© 2009, Jonathan Fiene, University of Pennsylvania
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wood
13© 2009, Jonathan Fiene, University of Pennsylvania
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drives
14© 2009, Jonathan Fiene, University of Pennsylvania
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making holes
15© 2009, Jonathan Fiene, University of Pennsylvania
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title
center drill
16© 2009, Jonathan Fiene, University of Pennsylvania
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twist drill
17© 2009, Jonathan Fiene, University of Pennsylvania
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title
peck drilling
18© 2009, Jonathan Fiene, University of Pennsylvania
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titledrill sets
19© 2009, Jonathan Fiene, University of Pennsylvania
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title
the drill chuck
NEVER use for side loads!!
20© 2009, Jonathan Fiene, University of Pennsylvania
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reaming
http://pinpointcncblog.com/?p=6
slow it down!
use plenty of cutting fluid
21© 2009, Jonathan Fiene, University of Pennsylvania
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82˚
countersink
.423.188
.047
.500
.625
(2X) 10-32 UNF 3/8
1.156
(2X) 4-40 UNC THRU
CBORE 0.2500 1/81/4-28 UNF - 2B THRU
1.250
.234.500
.813
1.250 1.0381.036
1.625
(3X) EQUALLY SPACED .116THRU, 1.344 B.C.
R.813
A A
.250
.29- .00+.02 x 82
30.0°
11/16
SECTION A-A
DO NOT SCALE DRAWING
Mounting Block
SHEET 1 OF 1
2/8CX
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:1 WEIGHT:
REVDWG. NO.
ASIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRICTOLERANCING PER:
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.
5 4 3 2 1
C1
9/1JH
AL - 6061 T6
DIMENSIONS ARE IN INCHESTOLERANCES:ANGULAR: MACH 1 BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL .005FOUR PLACE DECIMAL .0005FRACTIONAL 1/64
206 BREAK ALL EDGES ANDSHARP CORNERS.
NONE22© 2009, Jonathan Fiene, University of Pennsylvania
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thread cutting
23© 2009, Jonathan Fiene, University of Pennsylvania
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center drill
pilot hole
tap by hand
use lubrication
break chips often
tap die
24© 2009, Jonathan Fiene, University of Pennsylvania
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title
center drill
25© 2009, Jonathan Fiene, University of Pennsylvania
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twist drill
26© 2009, Jonathan Fiene, University of Pennsylvania
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title
tap
27© 2009, Jonathan Fiene, University of Pennsylvania
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title
28© 2009, Jonathan Fiene, University of Pennsylvania
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pilot hole drill sizes
thread series o.d. pilot
0-80 UNF 0.060 3/64
2-56 UNC 0.086 no. 50
4-40 UNC 0.112 no. 43
6-32 UNC 0.138 no. 36
8-32 UNC 0.164 no. 29
10-24 UNC 0.190 no. 25
10-32 UNF 0.190 no. 21
12-24 UNC 0.216 no. 16
1/4-20 UNC 0.250 no. 7
1/4-28 UNF 0.250 no. 3
5/16-18 UNC 0.312 F
3/8-16 UNC 0.375 5/16
1/2-13 UNC 0.500 27/64
29© 2009, Jonathan Fiene, University of Pennsylvania