mcquay water-cooled screw chiller · pfs 150-215 vintage b last manufactured: 1997 ... 9 primary...

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Replacement Parts List No. 057118200 Revision D 02/2017 McQuay Water-Cooled Screw Chiller PFS 150-215 Vintage B Last Manufactured: 1997 To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com

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Page 1: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Replacement Parts List No. 057118200 Revision D 02/2017

McQuay

Water-Cooled Screw ChillerPFS

150-215Vintage B

Last Manufactured: 1997

To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com

Page 2: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 2

IndexPage(s) Heading Description

3 Revision History Parts List Revision4 - 5 Nomenclature

4 Definitions Serial Number & Model Number5 Codes Complete Model Number

6 - 8 Compressors6 Arrangements Location and p/n of Compressors

7, 8 Externally Mounted Common Comp. Valves, Terminal Box, C.C Heater, Misc. Parts9 Starter Panel9 Primary Components Contactors, Overloads, etc.10 Control Panel10 Front Panel Diagram & Components

11, 12 Control Panel Diagram & Components13 Sensors Location Diagram & Components

14 - 18 Tubing14, 15 Liquid Line Diagram & Components16, 17 Suction and Discharge Diagram & Components

18 Hot Gas Btpass Diagram & Components19 - 20 Jet Pump

19 Diagram Piping and Pump Detail20 Components Detail21 Relief Valves21 Diagram & Components Condenser and Evaporator22 Monting Components22 Diagram & Components Shelf, Drain Pan, Vibration Pads23 Evaporator23 Components Heads, Gaskets, Tubes24 Condenser24 Components Heads, Gaskets, Tubes, Insulation25 Surge Capacitor25 Vibration Isolators25 Water Pressure Differential Switch25 Water Flow Switch

Page 3: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 3

Revision Date Description Draft Copy New 08/98 Status change from Draft Copy to Final. Page 6 - Correct all compressor part numbers. Page 24 - Correct Gasket Diameter sizes. A 11/99 Page 11 - Update info for Condenser Relief Valve (Ref.# 186) & Elbow (Ref.# 187). Page 15 - Add bubble 215C to diagrams. Added Flange Gasket to list. Page 23 - Add third Tube Support Brkt. to diag. Update Tube Support Brkt Qty (Ref.# 312). Page 26 - Add third Filter Drier Sup. Brkt to diag. Update 20" condenser Filter Support Brkt Qty. (Ref.# 322) B 02/01 Page 28 - Correct Oil (1 gal.) p/n 735030440 to 735030438. Add Oil (5 gal.) p/n 35030439. C 12/08 Page 20 - Change ADI Board p/n from 065816003 to 330325401. D 10/09 Convert file to current format. Correct formatting as needed. Page 11 - Correct tab alignment error. Page 28 - Change Oil (1 gallon) part number from 735030438 to 735030448. Delete Oil (5 gallon) part number 735030439. E 02/14 Page 5: Update Model Nomenclature for Code 2 & 3. Page 16: Correct part number for Time Delay, was C32OTP1. E 02/17 Rebrand Daikin. Page 5- Add "Complete Model Number". (Page Added)

Parts List Revision History

Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330

Page 4: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 4

Nomenclature

PFS 150 BUnit Model Number- Production Units

Unit Type: PFS= Water- Cooled Screw Compressor Water Chiller

Nominal Tonnageex. 150 = 150 Tons

Vintage

Serial Number

5 5A 12345 00

Factory5= Staunton,VA

Serial Number

Year and Month of Manufacture: Year Month6= 1996 A= Jan.7= 1997 B= Feb. C= Mar. D= Apr E= May F= Jun G= Jul H= Aug J= Sep. K= Oct. L= Nov. M= Dec.

Engineering Revision

PFS 150 B 27 GUnit Model Number- Stock Units

Unit Type: PFS= Water- Cooled Screw Compressor Water Chiller

Nominal Tonnageex. 150 = 150 Tons

Vintage

Voltage (27= 460/60/3)

Unit Designation

Page 5: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 5

Code 01: Unit TypePFS= Water Cooled Screw Chiller

Code 02: Unit Size/ Vintage150B= 150 Nominal Tons170B= 170 Nominal Tons180B= 180 Nominal Tons190B= 190 Nominal Tons200B= 200 Nominal Tons215B= 215 Nominal Tons

Code 03: Refrigerant TypeS= R-22

Code 04: Voltage27= 460/60/312= 208/60/329= 230/60/337= 575/60/346= 380/60/3

Code 05: Hot Gas Bypass1= HGBP- Comp. 1/No Suct. Valves2= HGBP- Both Comp./No Suct. ValvesS= Suction ValvesA= HGBP- Comp. 1 w/ValvesB= HGBP- Both Comp./No Suct. ValvesY= None

Code 06: Evaporator InsulationE= .75" InsulationC= 1.5" Insulation- Short ShellD= 1.5" Insulation- Standard ShellF= 1.5" Insulation- Long Shell

Code 07: Evaporator Size Optionex. 221221622= Vessel Diameter (in inches)12= Vessel Length (in feet)216= Tube Count

Code 08: Evaporator Water Passes2= 2 Pass3= 3 Pass

Code 09: Evap Water Inlet Conn.R= Right EndL= Left End

Code 10: Evaporator Head OptionsA= VictaulicB= FlangedC= Water Box, Front, Vitaulic (2 Pass)D= Water Box, Front, Vitaulic (3 Pass)E= Water Box, Front, Flanged (2 Pass)F= Water Box, Front, Flanged (3 Pass)

Code 11: Evaporator Water Side DesignECC1= 150PSIG Non-ASMEECC2= 150PSIG ASMEECC3= 250PSIG ASMEECC4= 350PSIG ASME

Code 12: Evaporator Leaving Fluid Temp16 - 50 (any whole number in this range)

Code 13: Condenser OptionsC= Standard CondenserI= .75" Insulation- Short ShellJ= .75" Insulation- Standard ShellK= .75" Insulation- Long Shell

Code 14: Condenser Size Optionex. 201226720= Vessel Diameter (in inches)12= Vessel Length (in feet)267= Tube Count

Code 15: Condenser Water Passes1= 1 Pass 2= 2 Pass3= 3 Pass

Code 16: Condenser Water Inlet ConnectionR= Right EndL= Left End

Code 17: Condenser Head OptionsA= VictaulicB= FlangedC= Water Box, Front, Vitaulic (2 Pass)D= Water Box, Front, Vitaulic (3 Pass)E= Water Box, Front, Flanged (2 Pass)F= Water Box, Front, Flanged (3 Pass)

Codes 18: Condenser Water Side DesignNCC1= 150PSIG Non-ASMENCC2= 150PSIG ASMENCC3= 250PSIG ASMENCC4= 350PSIG ASME

Code 19: Entering Condenser Fluid Temp070 - 095 (any whole number in this range)

Code 20: Water Pres. Differential SwitchY= NoneE= Evap. OnlyC= Cond. OnlyB= Evap. & Cond. Only

Complete Model NumberPFS 150B S 12 1 E 22 2 R A ECC1 16 J 2012267 1 R C

Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17

NCC1 070 Y A Y S Y Y A V MAEBCode 18 19 20 21 22 23 24 25 26 27 28

Nomenclature

Code 21: Pressure Vessel CodeA= ASMEB, C, D, E, F= European CodesG= ASME/CRN

Code 22: CRN Numbers1= B.C. 7= New Brunswick2= Alberta 8= Nova Scotia3= Saskatchewan 9= P.E.I.4= Manitoba 0= New Foundland5= Ontario U= Yukon6= Quebec Y= None

Code 23: Starter OptionsD= Delta-Delta StartS= Solid State Start

Code 24: Meter SelectionY= NoneA= AmmeterV= VoltmeterB= Both Ammeter & Voltmeter

Code 25: Ground Fault ProtectionY= NoneG= Ground Fault Protection

Code 26: Power Connection OptionsA= Main Circuit BreakerB= Single Power Block w/ 2 CircuitBreakers

Code 27: Phase Voltage MonitorV= With Phase Reversal/Loss/Unbalance & Under/Over VoltageControl

Code 28: MicroTech Options ex. 1M 2A 3E 4M1M= Microprocessor Control2Y= No Reset2A= Outside Ambient Air3E= English Units3M= Metric Units4Y= None4M= With Modem4C= With Cooling Tower BypassControl & Proportional Motor CurrentControl4B= Both "M" and "C"

Page 6: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 6

Compressors

Compressor Arrangements

Control Box

Compressor # 2Compressor # 1

Starter

Unit Model No. Compressor No. 1 Compressor No. 2 PFS150B Size 155 Size 155 PFS170B Size 155 Size 167 PFS180B Size 155 Size 175 PFS190B Size 167 Size 167 PFS200B Size 167 Size 175 PFS215B Size 175 Size 175

Compressor Part NumbersCompressor Sizes Used in Each Unit

LEFT-SIDE VIEW

Description Part Number Size 155, 208/230/60/3 074165501 Size 155, 460/60/3 380-415/50/3 074165503 Size 155, 575/60/3 074165504

Size 167, 208/230/60/3 074165601 Size 167, 460/60/3 380-415/50/3 074165603 Size 167, 575/60/3 074165604

Size 175, 208/230/60/3 074165701 Size 175, 460/60/3 380-415/50/3 074165703 Size 175, 575/60/3 074165704

NOTE: Complete compressor does not include Common Parts listed on the next two pages.

Complete Compressor

Page 7: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 7

14

CompressorsExternally Mounted Common Components

42353637

2 56

3

7

610

354 601

602

Compressor

603604

9 8 11

13

12

Right Side View

33

32 31

38 32 31

38 33

21

364

18

44

45

49

46

Top View

Rear View

Left Side View

Page 8: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 8

2 Shutoff Valve, Suction 735039807 1 3 Gasket, 4.15 O.D. 070199104 1 5 Screw (H5 - .62 x 5.5) 072973824 4 6 Flange 735016404 1 7 Adapter 735049717 1 8 Shutoff Valve, Discharge 735039811 1 9 Gasket for Discharge Shutoff Valve 070199108 1 11 Screw (H5 - .62 x 4.0) 072973821 4 12 Flange 735016402 1 13 Adapter 735049705 1 14 Crankcase Heater 735041255 1 18 Liquid Level Sensor 072967001 1 21 Cable Ass'y, Solenoid Valve 072137351 1 31 Core, Schrader Service Valve 026541100 2 32 Cap, Schrader Service Valve 032943500 2 33 Solenoid Valve Ass'y 0712929011 1 35 Cable Ass'y- C.C. Heater 072137350 1 36 Cable Ass'y- Solenoid Valve 072137352 1 37 Cable Ass'y- Solenoid Valve 072137353 1 38 Coupling 735044204 2 42 Fitting- .375" 001277600 1 44 High Pressure Cover 072955201 1 45 Grommet 020000100 1 46 Valve- No Core 038689302 1 49 High Pressure Control 073074002 1 354 Screw (FH - .25 x .50) 735032780 10

364 Screw (FH - #10 x .50) 735032743 2 601 Motor Terminal Box Ass'y 072118264 1 602 Gasket, Terminal Box 070950301 1 603 Cover, Terminal Box 071162802 1 604 Gasket, Terminal Box Cover 070199201 5 ft. 610 Electrical Barrier 072287301 1 N/S Boot- Transducer Protector 071583301 1 N/S Evaporator Pressure Transducer 065816801 1 N/S Condenser Pressure Transducer 065816802 1

CompressorsExternally Mounted Common Components, Continued

Ref.No.

Description

PartNumber

N/S = NOT SHOWN1 Valve only pn: 071292901. Coil Only pn: 071292902

Qty.

Page 9: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 9

Starter Panel ComponentsPurchased Cutler Hammer Starter

Check Component in Panel to Match Requirements

Description Part NumberContactors Size K AE16KNOAB Size N AE16NNOA

Overload Heaters Size K Contactors 29.0A - 44.1A H2015B-3 39.8A - 57.4A H2016B-3 53.9A - 74.9A H2017B-3 Size N Contactors 62.2A - 84.6A H2022-3 84.7A - 115.0A H2023-3 53.9A - 74.9A H2024-3

Primary Control Fuses 7A/ 600V 44-2144-33 1A/ 600V 44-2144-13

Secondary Control Fuses 10A/ 250V 44-796-14 15A/ 250V 44-796-19

Phase Voltage Relay- UV/OV 208 to 240V PVR L- 200- AR 380 to 415V PVR L- 300- AR 440 to 480V PVR L- 400- AR 575 to 600V PVR L- 600- AR

Ground Fault Current Sensor C311CT2Ground Fault Monitor D84RPB1Ground Fault Relay D15CR22ABAuxilliary Contacts NO, NO G320KGS4 NO, NC G320KGS3 Time Delay CCB- 115A- 2- 10S

Page 10: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 10

Control BoxFront Panel

504

507

508

509

505 412 413

Ref # Description Part Number Qty.412 Toggle Switch 735004521 1413 Keyboard 057900901 1504 Lock/Latch 070184201 1505 Power Door 073117201 1506 Control Door 070494201 1507 Magnetic Latch Bracket 073212701 1 508 Magnetic Fastener 034905200 1509 Magnetic Catch Bracket 034905000 1N/S Key 070184201 1

506

Page 11: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 11

Control BoxControl Panel Diagram

162

414

402111142

143113

155

156152

161

102

103

157

104

403

163

183

184182 970 971

976

972

974973185

154

160106

107

108

Page 12: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 12

Control BoxControl Panel Components

Ref# Description Part Number Qty. 102 MicroTech Controller 280 (Must be Programmed) 065487350 1 N/S Controller Power Fuses, 2A 065822001 2 N/S Controller Communication Fuses, .25A 065821901 4 103 ADI Board 330325401 1 104 Circuit Board Mount 055727206 1 106 Cable Ribbon, 34 Conductor, 39" 049265103 1 107 Cable Ribbon, 50 Conductor, 18" 049265208 1 108 Cable Ribbon, 50 Conductor, 3" 072941801 2 111 Terminal Block 072993901 6 113 (T3) Transformer, 24-18V 046738114 1 152 Output Board 072986401 1 N/S Output Board Line Fuses, 5A 735088508 24 N/S Output Board Logic Supply Fuses, 1A 735088511 1 154 Guardistor Control Board 067113001 1 N/S Guardistor Fuses, .125A 073234501 2 155 Circuit Breaker, 3 Amp 735073301 1 156 (T2) Transformer, 120-24V 060630801 1 157 Terminal Block 073118801 1 160 Circuit Board Mount 055727207 1 161 Relay Socket 735003105 1 162 Relay, 2PDT 24V 735020820 1 163 Relay, Output Board 073202501 19 402 Keypad Display Door 073104402 1 403 Circuit Board Standoff 071588101 4 414 KDI Control 073378501 1 N/S Terminal Block 065499909 11 N/S Terminal Block Cover 065500009 11 N/S Varistor, 30VAC 049759701 1 Optional Signal Converter 142 Signal Converter Board 049264901 1 143 Circuit Board Spacer 048166702 4 Optional AOX Control Board 182 Control, AOX Board 066794804 1 183 Circuit Board Mount 055727203 1 184 Ribbon Cable, 18", 26C 065499701 1 185 Screw 038990803 2 Optional Modem 970 Modem, 14.4K Baud, 9-pin 063585005 1 971 Cable, Modem Interface 073372702 1 972 Gasket, .25 x .7 070199207 1 973 Screw 038990701 4 974 Bracket, Modem Mounting 073043505 1 976 Bracket, Modem Vertical 073014701 1

Page 13: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 13

Control BoxSensor Location

S02S16

S12

S17S02

S16

S12

S17

S00

S01

S10

S09

S18S08

S18

Ref# Description Part No. Qty.S00 Evaporator Leaving Water Temp. Sensor 070583002 1S01 Evaporator Entering Water Temp. Sensor 070583002 1S02 Compressor Suction Temp. Sensor 070583002 1S08 Condenser Liquid Line Temp. Sensor 070583002 1S09 Condenser Entering Water Temp. Sensor 070583002 1S10 Condenser Leaving Water Temp. Sensor 070583002 1S11 Compressor Amps See Control PanelS12 Compressor Discharge Temp. Sensor 070583002 1S16 Evap. Refrigerant Pressure Transducer, 150# 065816801 1S17 Cond. Refrigerant Pressure Transducer, 450# 065816802 1S18 Liquid Pressure Transducer, 450# 065816802 1N/S Optional Outdoor Air Temp. Sensor 070583002 1N/S Boot, Transducer Protection 071583301 4N/S Pressure Transducer Cable, 10 ft. 065821801 3N/S Pressure Transducer Cable, 15 ft. 065821802 1N/S Evaporator/Condenser Water Nozzle Sensor Well w/ Water Press. Diff. Switch (C20=E, C, or B) 072867501 4 Fitting for Diff. Pressure Switch Well- .25" 735048015 4 w/o Water Press. Diff. Switch (C20= Y) 070809003 4

NS = Not shown

Page 14: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 14

TubingLiquid Line- Diagrams

231 233

234

313265

259

247

252248

246314

265

252

268

239235

266239

252

236235

Page 15: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 15

TubingLiquid Line- Components

Ref.No.

Description

PartNumber Qty.

231 Shut Off Valve 032193505 2 233 Filter Drier 024881100 2 234 Drier Core 001360800 6 234 Drier Gasket 074783601 6 235 Liquid Line Assembly 074181601 1 Sight Glass Saddle 070761301 1 236 Liquid Line Assembly 074181602 1 Sight Glass Saddle 070761301 1 239 Expansion Valve w/motor- 140T 072260702 2 Expansion Valve Motor Only 072994501 1 per 246 Filter Drier- 1.125" 071993502 2 247 Liquid Line Assembly 074181604 1 Sight Glass Saddle 070761301 1 248 Liquid Line Assembly 074181603 1 Sight Glass Saddle 070761301 1 252 Solenoid Valve 070301706 6 259 Sight Glass 015997804 2 265 Sight Glass- Liquid Line (fits in saddle) 022427700 4 266 Tube Clamp 040971316 2 268 Tube Clamp 040971320 6 313 Strap- Filter Drier 735057285 8 314 Strap- Filter Drier 074782201 4

Page 16: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 16

TubingSuction, Discharge, Inlet- Diagrams

273

272

271

274264

273

272

271

274264

244244

267

277

221

221215

216

219267

221215

216

219

Suction & Discharge Components Units with Suction Valve (Code 05= S, A, or B)

Suction & Discharge Components Units without Suction Valve (Code 05= Y, 1, or 2)

Compressor Inlet Components

Page 17: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 17

Tubing

215 Flange Kit- Discharge Line 735016407 2 216 Brass Coupling 074606801 2 219 Ball Valve 073055601 2 221 Flange Kit- Suction Line w/o Valve 735016404 2 221 Flange Kit- Suction Line with Valve 735016404 4 244 Shutoff Valve- Motor Cooling Line 019282100 2 264 Motor Cooling Assembly 074181610 2 267 Coupling & Gasket (R22 units) 070193912 2 267 Coupling Gasket Only (R22 units) 070194009 2 267 Coupling & Gasket (R134a or R410 units) 070193911 2 267 Coupling Gasket Only (R134a or R410 units) 070194010 2 267 Coupling Gasket Only (Rigidloc units) 070194012 2 271 Adapter Plate 073249701 2 272 O'Ring 735073688 2 273 Restrictor 073249801 2 274 Inlet Strainer 071562401 2 277 Suction Shut Off Valve- 3" 735039807 2

Ref.No.

Description

PartNumber Qty.

Suction, Discharge, Inlet- Components

Page 18: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 18

TubingHot Gas Bypass

239 Expansion Valve 072260702 1 705 Hot Gas Bypass Ball Valve- 1.125" 036562905 2 708 Hot Gas Bypass Solenoid Valve- 1.125" 072040101 2

Ref.No.

Description

PartNumber Qty.

705

708

239

Page 19: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 19

Jet PumpDiagrams

750

752 751

754

753Tubing

17

18

14

15

16

9

12 5 2

13

4

6

7

8

10

11

Detail of Ref. # 750

3

Page 20: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 20

Ref.No.

Description

PartNumber Qty.

Jet PumpComponents

2 Jet Pump Housing 074504901 1 3 Manifold 073161801 1 4 Housing- Pump Filter 073161901 1 5 Nozzle 775208301 1 6 Oil Filter 735006906 2 7 Wave Spring 735049850 2 8 Ball Plug 735078310 1 9 O'Ring Plug 735017113 1 10 O'Ring 070194913 2 11 O'Ring 735073698 2 12 O'Ring 735073615 1 13 O'Ring 070194951 2 14 Screw 735036497 6 15 Screw 735036450 4 16 Connector 735043925 3 17 Screw 735033430 2 18 Washer 040500308 2 750 Complete Jet Pump Assembly 074167601 1 751 Jet Pump Suction Tube 074181620 1 752 T- .25 X .25 X .25 070229302 1 753 Jet Pump Discharge Tube 074181621 1 754 Jet Pump Feed Tube 074181622 1

Page 21: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 21

175 Evaporator Relief Valve- 400# 735045846 1 177 Relief Valve Elbow 735031201 1. 183 3- Way Shutoff Valve 735039975 1 186 Condenser Relief Valve- 450# 735045844 2 187 Relief Valve Elbow 735031201 1

Relief ValvesEvaporator & Condenser

177

Ref.No.

Description

PartNumber Qty.

175

186183

187

Page 22: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 22

Mounting ComponentsControl Box, Starter Panel, Compressor

Control Box/Starter PanelMounting Shelf

300

310311

311

CompressorDrain Pan and Vibration Pad

300 Shelf- Starter & Control Box 073174802 1 310 Drain Pan Assembly 074181525 2 311 Compressor Vibration Pad 041763400 16

Ref.No.

Description

PartNumber Qty.

Page 23: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 23

Evaporator Heads22" Diameter/ 2 Pass/150 PSI Water Side (standard)Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover Victaulic No 070011103 776431526 52- 735029625 52- 735033849 N/AVictaulic Yes 072807603 072807602 52- 735029625 52- 735033942 N/AFlanged No 070035203 776431526 52- 735029625 52- 735033849 N/AFlanged Yes 072167302 070096802 52- 735029625 52- 735033942 N/AWater Box Victaulic No 070080603 776431526 78- 735029625 26- 735033849 1- 744358605 52- 735033941Water Box Flanged No 071501602 776431526 78- 735029625 26- 735033849 1- 744358605 52- 735033941

Evaporator GasketsThe Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the Evaporator's tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. Each gasket requires 3' of U-Channel. 2-Pass heads use the U-Channel only on the connection end. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.

Dia. Press. Head Type-Passes Gasket Qty. Channel Qty22" 150 Vict/Flg. 2 070304604 2 070189802 3'22" 150 Water Box 2 070304604 3 070189802 6'

Evaporator TubesLength Code Tube Type TubeMaterial Wall Part Number12' E Turbo BIII Copper .025 07018119416' F Turbo BIII Copper .025 070181198

Evaporator Tube CountsShort Shell

12 Foot VesselUnit Size Count150B 137170B 137180B 137190B 137200B 156215B 156

Standard Shell12 Foot Vessel

Unit Size CountAll 274

Long Shell16 Foot Vessel

Unit Size CountAll 274

Page 24: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 24

Condenser Heads

Condenser Gaskets

Dia. Press. Head Type-Passes Gasket Qty. Channel Qty18" 150 Vict/Flange 1 070304602 2 n/a 018" 150 Water Box 1 070304602 4 n/a 018" 150 Vict/Flange 2 070304602 2 070189802 2'18" 150 Water Box 2 070304602 3 070189802 4'

The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Condenser's tube sheet. 1-pass heads simply use the rim. 2-pass use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. Each gasket requires 3' of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.

Condenser TubesLength Code Tube Type TubeMaterial Wall Part Number12' N Turbo CIII Copper .028 07323852616' N Turbo CIII Copper .028 073238528

Condenser Tube CountsShort Shell

12 Foot VesselUnit Size Count150B, 170B 158180B, 190B 167200B, 215B 201

Standard Shell12 Foot Vessel

Unit Size Count150B, 170B 198180B, 190B 219200B, 215B 236

Long Shell16 Foot Vessel

Unit Size Count150B, 170B 198180B, 190B 219200B, 215B 236

Condenser InsulationLength Part Number Square Feet 12' 047662050 90 16' 047662050 114

Nozzle ASME Connection Head Return Head Nut Bolt W.B. CoverVictaulic No 070012901 (2) N/A 36- 735029625 36- 735033849 N/AFlanged No 070035401 (2) N/A 36- 735029625 36- 735033849 N/AWater Box Victaulic No 070081201 (2) N/A 72- 735029625 72- 735033941 2- 744358603

18" Diameter/ 1 Pass/150 PSI Water Side (standard)

Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover Victaulic No 070012903 776431529 36- 735029625 36- 735033849 N/AVictaulic Yes 072821603 072821604 36- 735029625 36- 735033941 N/AFlanged No 070035403 776431529 36- 735029625 36- 735033849 N/AWater Box Victaulic No 070081203 070012902 54- 735029625 18- 735033849 2- 744358603 36- 735033941Water Box Flanged No 070149603 070012902 54- 735029625 18- 735033849 2- 744358603 36- 735033941

18" Diameter/ 2 Pass/150 PSI Water Side (standard)

Page 25: McQuay Water-Cooled Screw Chiller · PFS 150-215 Vintage B Last Manufactured: 1997 ... 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components

Screw Chiller; PFS 150-215 Vint. B Rev. D 02/17 RPL 0571182 / Page 25

Surge Capacitor

The Surge Capacitor is used in all Voltage applications

Surge Capacitor Part No: -------------736017501Surge Capacitor Label Part No: -----072922701

Vibration IsolatorsFour per unit. Set under each corner of the unit, all four isolators are the same

Type -------------------------Part No. Spring Isolator-------------047792932 Rubber-in- Shear ---------021639803

Water Pressure Differential SwitchWater Pressure Differential Switch: 070180523

Flow Switch OptionDescription Part Number Qty.Water Flow Switch (Field Installed) 017503300 2