materials, logistic & inventories
DESCRIPTION
TRANSCRIPT
11APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Organization chart: Manufacturing Organization chart: Manufacturing OperationOperation
Chief Executive
Operation Manager
FactoryManager
ProductionManager
Material Manger
Maintenance& Engineering
Research & Design
Production Planning & Control
QC, TallySample, Jig &Tools maker
Tooling
Tester, verifier
QC, Inventory
22APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Material managementMaterial management
FunctionFunction- Collect, analize and dessiminate information Collect, analize and dessiminate information
about material utilisationabout material utilisation- Preparing the required materialsPreparing the required materials- Determine the current stock level & its valueDetermine the current stock level & its value- Ensure the materials is safe in keeping / Ensure the materials is safe in keeping /
storagestorage
33APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Materials controllerMaterials controller
Head of department, business owners Head of department, business owners
ManagersManagers
Executives / officersExecutives / officers
SupervisorsSupervisors
ClerksClerks
Organisation chartOrganisation chart Duties and responsibilityDuties and responsibility
44APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Requirement to become material Requirement to become material controllercontroller
Have knowledge about the materials under Have knowledge about the materials under their supervisiontheir supervision
Given authority as material controllerGiven authority as material controller
Have full responsibility of the goods under his Have full responsibility of the goods under his carecare
Has facilities to safe keeping the goodsHas facilities to safe keeping the goods
Have good knowledge about material Have good knowledge about material managementmanagement
Document: stock book, inventory card etc. Document: stock book, inventory card etc.
55APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Requirement to become material Requirement to become material controller (cont.)controller (cont.)
Material management: Material management: Planning the requirementPlanning the requirement PurchasingPurchasing ReceivingReceiving StorageStorage Maintenence Maintenence InventoryInventory Releasing for processingReleasing for processing DisposingDisposing
Membuat, melapor dan Membuat, melapor dan menyimpan rekod: menyimpan rekod:
jenis bahanjenis bahan KuantitiKuantiti nilainilai
66APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Requirement to become material Requirement to become material controller (cont.)controller (cont.)
Material tendency to wear, damage, faulty & Material tendency to wear, damage, faulty & depreciatedepreciate
Mixing recipeMixing recipe
Compatibility of materials to product Compatibility of materials to product manufacturedmanufactured
Rate of utilisationRate of utilisation
77APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Materials propertiesMaterials properties
Physical properties: Physical properties: TypeType SizeSize GradeGrade Density, chemical Density, chemical
content etc.content etc. QualityQuality QuantityQuantity Value of materialsValue of materials Material usesMaterial uses
Mechanical properties:Mechanical properties: MaintenanceMaintenance StorageStorage
88APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
DocumentationDocumentation
Material specifications: name, model, physical Material specifications: name, model, physical propertiesproperties
Quantity: utilization rate – daily, weekly, monthlyQuantity: utilization rate – daily, weekly, monthly
Suppliers: name, address, telephone, products Suppliers: name, address, telephone, products supplied, terms and pricessupplied, terms and prices
Purchasing document: L.O. (purchase order), Purchasing document: L.O. (purchase order), delivery notes (D.O.), invoicesdelivery notes (D.O.), invoices
99APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Documentations (cont.)Documentations (cont.)
Receiving: goods Receiving: goods received notesreceived notes NameName ModelModel Grade, quality (refer to Grade, quality (refer to
specifications) specifications) Quantity Quantity
MaintenanceMaintenance MechanicalMechanical Preventive Preventive
InventoryInventory Quantity Quantity Quality Quality
ProductionProduction MaterialMaterial request formrequest form
- - Stock cardStock card
1010APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Raw material managementRaw material management
Unit: Kg., liter, ton, pieces, unit, packing, rolls, Unit: Kg., liter, ton, pieces, unit, packing, rolls, drums etc.drums etc.
Safe keeping and safety of materialsSafe keeping and safety of materials
Reports to superior officers & frequencyReports to superior officers & frequency
Not leaking information to competitorsNot leaking information to competitors
Applying system: Location, storage methods, Applying system: Location, storage methods, replenish replenish
Knowing stock levels and utilization rateKnowing stock levels and utilization rate
1111APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Responsibility of Material Responsibility of Material ControllersControllers
1.1. Material inspection:Material inspection: Before delivery (at suppliers warehouse); 2Before delivery (at suppliers warehouse); 2ndnd party audit party audit Ability of suppliers: to supply on time, deliveryAbility of suppliers: to supply on time, delivery Right information in documentations: purchasing, Right information in documentations: purchasing,
delivery notes, invoice delivery notes, invoice Quality supplied according to specificationsQuality supplied according to specifications Quality is checkedQuality is checked Recording the classification changes (if any & allowed)Recording the classification changes (if any & allowed)
1212APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Responsibility of material Responsibility of material controllerscontrollers
2.2. Rejects materials which doesn’t meet Rejects materials which doesn’t meet specificationsspecifications
Materials used to make the goodsMaterials used to make the goods Materials qualityMaterials quality QuantityQuantity Expiry dateExpiry date Non approve buyers / black listedNon approve buyers / black listed Disapprove brand and modelDisapprove brand and model
1313APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Responsibility of material Responsibility of material controllerscontrollers
3.3. Storing the materials:Storing the materials: Material classifications: type & physical propertiesMaterial classifications: type & physical properties Safety levels; material depreciation, dangerous Safety levels; material depreciation, dangerous
itemsitems Able to determine current stocks and additional Able to determine current stocks and additional
itemsitems Taggings on materials, packagesTaggings on materials, packages Recording Recording
1414APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Responsibility of material Responsibility of material controllerscontrollers
4.4. Conduct maintenanceConduct maintenance Materials inspectionMaterials inspection Ensure the materials is in good condition and able Ensure the materials is in good condition and able
to function properly to function properly Conduct maintenance appropriatly, i.e. change the Conduct maintenance appropriatly, i.e. change the
packaging, change the tag, initiate the chemical packaging, change the tag, initiate the chemical reactions (glue / finishing materials), eliminate reactions (glue / finishing materials), eliminate saturated components, oiling, block the undesired saturated components, oiling, block the undesired chemical reactionschemical reactions
Separate the expired & unfunctional itemsSeparate the expired & unfunctional items
1515APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Responsibility of material Responsibility of material controllerscontrollers
5.5. Implementing inventory / auditImplementing inventory / audit Count the quantityCount the quantity Compare the inventory and stock card figureCompare the inventory and stock card figure Search the cause of difference, if anySearch the cause of difference, if any Justify the quantity differencesJustify the quantity differences Ensure the right quantityEnsure the right quantity Inventory / stock reportsInventory / stock reports Stock valuesStock values
1616APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Responsibility of material Responsibility of material controllers (cont.)controllers (cont.)
6. 6. Withdrawing the materialsWithdrawing the materials Who can withdraw the materialsWho can withdraw the materials Written approvalWritten approval Needs according to production scheduleNeeds according to production schedule Preparing the materials, refer specificationsPreparing the materials, refer specifications Exact quantityExact quantity Withdrawal form (materials request forms)Withdrawal form (materials request forms)
1717APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Factory management & Factory management & manufacturing facilitiesmanufacturing facilities
Raw materialsRaw materials
Machines and Machines and manufacturing manufacturing
equipmentsequipments
Building and compoundBuilding and compound VehichlesVehichles
1818APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
DefinationsDefinations
Raw materialsRaw materials Materials use in construction of furniture, Materials use in construction of furniture,
processing, assembly, packaging processing, assembly, packaging Bahan yang digunakan dalam binaan Bahan yang digunakan dalam binaan
perabot, pemasangan, pembungkusan perabot, pemasangan, pembungkusan dan proses pembuatandan proses pembuatan
InventoriInventori Mengetahui status dan baki semasaMengetahui status dan baki semasa
1919APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Klasifikasi bahan: mengikut sifat Klasifikasi bahan: mengikut sifat fizikal bahan mentahfizikal bahan mentah
1.1. Bahan mentah asas: kayu, papan panelBahan mentah asas: kayu, papan panel
2.2. Bahan mentah pemprosesan: kertas pasir, perekatBahan mentah pemprosesan: kertas pasir, perekat
3.3. Bahan berbahaya: thinner, minyakBahan berbahaya: thinner, minyak
4.4. Hardware: skru, hinges, connectors, aksessoriHardware: skru, hinges, connectors, aksessori
5.5. Bahan mentah pembungkusan: fabrik, kotak, foam, Bahan mentah pembungkusan: fabrik, kotak, foam, strapstrap
6.6. Untuk pekerja: ubat, mask, ear plug, glove, Untuk pekerja: ubat, mask, ear plug, glove, measuring tape, calipermeasuring tape, caliper
7.7. Mesin: mata alat & alat gantiMesin: mata alat & alat ganti
2020APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Tempat simpanan bahanTempat simpanan bahan
Bahan tidak disimpan disatu Bahan tidak disimpan disatu tempattempat
Mengikut sifat fizikalMengikut sifat fizikal
Tempat kegunaan / prosesTempat kegunaan / proses
Struktur keselamatanStruktur keselamatan
2121APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: kayu gergaji belum Bahan: kayu gergaji belum dikeringkandikeringkan
Air-dried sawn timber; anisotropicAir-dried sawn timber; anisotropic
Gred:Gred: 1.1. PrimePrime
2.2. SelectSelect
3.3. StandardStandard
4.4. SoundSound
5.5. ServiceableServiceable
6.6. UtilityUtility
Penyusunan: Penyusunan: a.a. mengikut spesismengikut spesis
b.b. mengikut saizmengikut saiz
c.c. gunakan stickergunakan sticker
Lantai rata, bersimenLantai rata, bersimen
Kawasan teduh, berbumbungKawasan teduh, berbumbung
2222APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan mentah: kayu – heavy Bahan mentah: kayu – heavy hardwoodshardwoods
Balau/Selangan BatuBalau/Selangan Batu (Shorea (Shorea spp.)spp.)
Balau, Red/Selangan Batu MerBalau, Red/Selangan Batu Merahah (Shorea spp.)(Shorea spp.)
BelianBelian (Eusideroxylon zwageri)(Eusideroxylon zwageri)
BitisBitis (Madhuca spp. and (Madhuca spp. and Palaquium spp.)Palaquium spp.)
ChengalChengal (Neobalanocarpus (Neobalanocarpus heimii)heimii)
GiamGiam (Hopea spp.)(Hopea spp.)
KekatongKekatong (Cynometra spp.)(Cynometra spp.)
KeranjiKeranji (Dialium spp.)(Dialium spp.)
MalagangaiMalagangai (Eusideroxylon (Eusideroxylon malagangai)malagangai)
MerbauMerbau (Intsia spp.) (Intsia spp.)
PenagaPenaga (Mesua ferrea)(Mesua ferrea)
PenyauPenyau (Upuna borneensis)(Upuna borneensis)
ResakResak (Vatica spp. and (Vatica spp. and Cotylelobium spp.)Cotylelobium spp.)
TembusuTembusu (Fagraea spp.)(Fagraea spp.)
2323APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Spesis kayu: medium hardwoodsSpesis kayu: medium hardwoodsAlan BatuAlan Batu (Shorea albida)(Shorea albida)
BekakBekak (Amoora spp.)(Amoora spp.)
DerumDerum (Cratoxylum spp.)(Cratoxylum spp.)
EntapulohEntapuloh (Teijsmanniodendron spp.)(Teijsmanniodendron spp.)
Geriting / TeruntumGeriting / Teruntum (Lumnitzera spp.)(Lumnitzera spp.)
KandisKandis (Garcinia spp.)(Garcinia spp.)
KapurKapur (Dryobalanops spp.)(Dryobalanops spp.)
KasaiKasai (Pometia spp.)(Pometia spp.)
Kayu MalamKayu Malam (Diospyros spp.)(Diospyros spp.)
Kedang Belum/Tulang DaingKedang Belum/Tulang Daing (Milletia spp.)(Milletia spp.)
Kelat Kelat (Eugenia spp.)(Eugenia spp.)
KeledangKeledang (Artocarpus spp.)(Artocarpus spp.)
KempasKempas (Koompassia malaccensis)(Koompassia malaccensis)
Keruing Keruing (Dipterocarpus spp.)(Dipterocarpus spp.)
KeruntumKeruntum (Combretocarpus rotundatus)(Combretocarpus rotundatus)
KulimKulim (Scorodocarpus borneensis)(Scorodocarpus borneensis)
Mata UlatMata Ulat (Kokoona spp.)(Kokoona spp.)
MempeningMempening (Lithocarpus spp. and Quercus spp.)(Lithocarpus spp. and Quercus spp.)
Mengkulang/KembangMengkulang/Kembang (Heritiera spp.)(Heritiera spp.)
MeransiMeransi (Carallia spp.)(Carallia spp.)
Merawan / GagilMerawan / Gagil (Hopea spp.)(Hopea spp.)
MerbatuMerbatu (Parinari spp. and Maranthes corymbosa)(Parinari spp. and Maranthes corymbosa)
MerpauhMerpauh (Swintonia spp.)(Swintonia spp.)
MertasMertas (Ctenolophon parvifolius)(Ctenolophon parvifolius)
NyalinNyalin (Xanthophyllum spp.)(Xanthophyllum spp.)
Pauh KijangPauh Kijang (Irvingia malayana)(Irvingia malayana)
PerahPerah (Elateriospermum tapos)(Elateriospermum tapos)
PetalingPetaling (Ochanostachys amentacea)(Ochanostachys amentacea)
PunahPunah (Tetramerista glabra)(Tetramerista glabra)
RangguRanggu (Koordersiodendron pinnatum)(Koordersiodendron pinnatum)
RengasRengas (Gluta spp. and Melanochyla spp.)(Gluta spp. and Melanochyla spp.)
SemayurSemayur (Shorea inaequilateralis)(Shorea inaequilateralis)
SenumpulSenumpul (Hydnocarpus spp.)(Hydnocarpus spp.)
SimpohSimpoh (Dillenia spp.)(Dillenia spp.)
Tampoi Tampoi (Baccaurea spp.)(Baccaurea spp.)
TualangTualang (Koompassia excelsa)(Koompassia excelsa)
2424APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Spesis kayu: light hardwoodSpesis kayu: light hardwoodAlan BungaAlan Bunga (Shorea albida)(Shorea albida) AraAra (Ficus spp.)(Ficus spp.) BabaiBabai (Saraca spp.)(Saraca spp.) BayurBayur (Pterospermum spp.)(Pterospermum spp.) BeranganBerangan (Castanopsis spp.)(Castanopsis spp.) BintangorBintangor (Calophyllum spp.)(Calophyllum spp.) BinuangBinuang (Octomeles sumatrana)(Octomeles sumatrana) DedaliDedali (Strombosia javanica) (Strombosia javanica) DurianDurian (Coelostegia spp., Durio spp. and Neesia spp.) (Coelostegia spp., Durio spp. and Neesia spp.) Geronggang/SerunganGeronggang/Serungan (Cratoxylum spp.)(Cratoxylum spp.) GerutuGerutu (Parashorea spp.)(Parashorea spp.) JelutongJelutong (Dyera spp.)(Dyera spp.) JongkongJongkong (Dactylocladus stenostachys) (Dactylocladus stenostachys) KedondongKedondong (Species of Burseraceae)(Species of Burseraceae) KelumpangKelumpang (Sterculia spp.) (Sterculia spp.) Kembang SemangkokKembang Semangkok (Scaphium spp.)(Scaphium spp.) KetapangKetapang (Terminalia spp.)(Terminalia spp.) KungkurKungkur (Pithecellobium spp.)(Pithecellobium spp.) LaranLaran (Anthocephalus chinensis) (Anthocephalus chinensis) MachangMachang (Mangifera spp.) (Mangifera spp.) MahangMahang (Macaranga spp.)(Macaranga spp.) MedangMedang (Species of Lauraceae)(Species of Lauraceae) Melantai / KawangMelantai / Kawang (Shorea spp.)(Shorea spp.) MelunakMelunak (Pentace spp.)(Pentace spp.)
Mempisang / Karai Mempisang / Karai (Species of Annonaceae)(Species of Annonaceae) Meranti Bakau Meranti Bakau (Shorea uliginosa)(Shorea uliginosa) Meranti, Dark Red/Obar SulukMeranti, Dark Red/Obar Suluk (Shorea spp.) (Shorea spp.) Meranti, Light Red/Red SerayaMeranti, Light Red/Red Seraya (Shorea spp.)(Shorea spp.) Meranti, White/MelapiMeranti, White/Melapi (Shorea spp.)(Shorea spp.) Meranti, Yellow/Yellow SerayaMeranti, Yellow/Yellow Seraya (Shorea spp.)(Shorea spp.) MerbulanMerbulan (Blumeodendron spp.) (Blumeodendron spp.) MersawaMersawa (Anisoptera spp.) (Anisoptera spp.) NyatohNyatoh (Species of Sapotaceae)(Species of Sapotaceae) Pelajau Pelajau (Pentaspadon spp.)(Pentaspadon spp.) PenarahanPenarahan (Species of Myristicaceae) (Species of Myristicaceae) Perupok Perupok (Lophopetalum spp.)(Lophopetalum spp.) Petai Petai (Parkia spp.)(Parkia spp.) Pulai Pulai (Alstonia spp.)(Alstonia spp.) RaminRamin (Gonystylus spp.) (Gonystylus spp.) Malaysian oakMalaysian oak (Hevea brasiliensis)(Hevea brasiliensis) SengkuangSengkuang (Dracontomelum dao) (Dracontomelum dao) SentangSentang (Azadirachta excelsa) (Azadirachta excelsa) Sepetir Sepetir (Sindora spp. and Copaifera palustris)(Sindora spp. and Copaifera palustris) Sesendok Sesendok (Endospermum spp.)(Endospermum spp.) TerapTerap (Artocarpus spp., Paratocarpus spp. and Antiaris (Artocarpus spp., Paratocarpus spp. and Antiaris
toxicaria)toxicaria) TerentangTerentang (Campnosperma spp.) (Campnosperma spp.) White SerayaWhite Seraya (Parashorea spp.) (Parashorea spp.)
2525APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Sifir industri kayuSifir industri kayu
Sawn timberSawn timber
1 cu. ft. = 0.0283186 M31 cu. ft. = 0.0283186 M3
1 ton = 50cu.ft.= 1.41584 M31 ton = 50cu.ft.= 1.41584 M3
1 M3 = 0.7063 ton1 M3 = 0.7063 ton
Contoh, diberi:Contoh, diberi:
2.25” x 3.5” x 8’ ada 125 batang2.25” x 3.5” x 8’ ada 125 batang
Kirakan ton kayu?Kirakan ton kayu?
(l x t x p)/(12 x 12 x 50) x unit(l x t x p)/(12 x 12 x 50) x unit
= 2.25 x 3.5 x 8 /(7200)x 125= 2.25 x 3.5 x 8 /(7200)x 125
= 1.09375 ton= 1.09375 ton
2626APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Pengiraan M3 kayuPengiraan M3 kayu
t” x l” x p”t” x l” x p” x pcs. = ft.3 x pcs. = ft.3
17281728
ft.3ft.3 = M3= M3
35.3135.31
Nota: Nota:
1728 = 12 x 12 x 121728 = 12 x 12 x 12
35.31 = 35.31 = 50 50
1.415841.41584
Contoh:Contoh:
1.75” x 3.75” x 48” ada 312 pcs.1.75” x 3.75” x 48” ada 312 pcs.
1.75 x 3.75 x 481.75 x 3.75 x 48 x 312 = 56.8749 ft3 x 312 = 56.8749 ft3
17281728
56.874956.8749 ft.3 =1.610733 M3 ft.3 =1.610733 M3
35.3135.31
56.874956.8749 ft.3 = 1.1375 ton ft.3 = 1.1375 ton
5050
2727APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: kayu gergaji sudah Bahan: kayu gergaji sudah dikeringkandikeringkan
Kandungan lembapan: _ % MCKandungan lembapan: _ % MC
Kandungan lembapan keseimbangan: 12 – Kandungan lembapan keseimbangan: 12 – 13 % EMC13 % EMC
Susunan: closed stack (tiada stickers)Susunan: closed stack (tiada stickers)
Bundled: sama spesis & saiz, panjang yang Bundled: sama spesis & saiz, panjang yang sama, sapu cat/lilin dihujung, bungkus sama, sapu cat/lilin dihujung, bungkus dengan plastik, gunakan alas sama jarak, 4’dengan plastik, gunakan alas sama jarak, 4’
Kawasan teduh, bersimen, rata, Kawasan teduh, bersimen, rata, berbumbung, berdindingberbumbung, berdinding
2828APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: kayu berketamBahan: kayu berketam
Diketam dan dipotong kepada saiz akhirDiketam dan dipotong kepada saiz akhir
Mempunyai MC% yang dikehendakiMempunyai MC% yang dikehendaki
Bundled: sama spesis, sama saiz, dibungkusBundled: sama spesis, sama saiz, dibungkus
Simpanan: kawasan teduh, bersimen, rata, Simpanan: kawasan teduh, bersimen, rata, berdindingberdinding
Jauh dari dingin/panas: perubahan cuaca – Jauh dari dingin/panas: perubahan cuaca – bengkok, berbulu dan mengembangbengkok, berbulu dan mengembang
Ukuran: M3Ukuran: M3
2929APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: mouldingsBahan: mouldings
Kayu berprofilKayu berprofil
Contoh: frame, splint, skirting, jamb etc.Contoh: frame, splint, skirting, jamb etc.
Bundled: sama spesis, sama profil, sama saiz, Bundled: sama spesis, sama profil, sama saiz, dibungkus plastik, ikat.dibungkus plastik, ikat.
Susun dalam crateSusun dalam crate
Ukuran: ft. run, mrUkuran: ft. run, mr
3030APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: komponen perabotBahan: komponen perabot
Contoh: turnings, kaki, tops dll.Contoh: turnings, kaki, tops dll.
Berbagai bentuk, saiz dan warnaBerbagai bentuk, saiz dan warna
Finished & unfinishedFinished & unfinished
Disusun, dibungkus & diletak ditempat teduhDisusun, dibungkus & diletak ditempat teduh
Jangan simpan > 4 bulan (kayu); akan hilang Jangan simpan > 4 bulan (kayu); akan hilang ketepatan saiz, profilketepatan saiz, profil
3131APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: papan panelBahan: papan panel
Papan lapisPapan lapis
Binaan: lapisan venir berperekat disusun ira berselang seli Binaan: lapisan venir berperekat disusun ira berselang seli dalam bilangan ganjil dalam bilangan ganjil
Perekat: urea formaldehyde (MR – moisture resistance) & Perekat: urea formaldehyde (MR – moisture resistance) & phenol formaldehyde (WBP – water boiling proof)phenol formaldehyde (WBP – water boiling proof)
Gred: face – back; AA, BB, CCGred: face – back; AA, BB, CC
Value added: laminated face – tego filmValue added: laminated face – tego film
Susunan: jenis perekat, gred, saiz, dibungkus, kawasan Susunan: jenis perekat, gred, saiz, dibungkus, kawasan teduhteduh
Kayu penggalas: sama saiz, jarak 2’, 6” dari hujungKayu penggalas: sama saiz, jarak 2’, 6” dari hujung
3232APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: papan panel lainBahan: papan panel lain
Fiberboard (MDF, HDF)Fiberboard (MDF, HDF)
ChipboardChipboard
SoftboardSoftboard
ParticleboardParticleboard- Binaan: habuk/serbuk/serpai kayu, berbagai saiz, digaul dengan Binaan: habuk/serbuk/serpai kayu, berbagai saiz, digaul dengan
perekatperekat- Ukuran: ketumpatan, saiz (4’x8’,6’x8’,3’x6’)Ukuran: ketumpatan, saiz (4’x8’,6’x8’,3’x6’)- Gred: mengikut pelepasan formaldehyde; E0, E1, E2, E3Gred: mengikut pelepasan formaldehyde; E0, E1, E2, E3- Susunan: mengikut jenis, saiz, gred, kawasan teduh, dibungkus Susunan: mengikut jenis, saiz, gred, kawasan teduh, dibungkus
plastikplastik- Kayu pengalas: sama saiz, jarak 2’Kayu pengalas: sama saiz, jarak 2’
3333APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: pelapik mukaBahan: pelapik muka
Formica, MaicaFormica, Maica
AicaAica
High pressure laminate (HPL); Post forming, High pressure laminate (HPL); Post forming, soft formingsoft forming
- Backing: kertas, plastik, venirBacking: kertas, plastik, venir- Perekat: contact gluePerekat: contact glue- Susunan: mengikut jenis, saiz, dibungkusSusunan: mengikut jenis, saiz, dibungkus- Suhu: terkawal; < 24°CSuhu: terkawal; < 24°C
3434APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: kertas pasirBahan: kertas pasir
Jenis: granit, kaca, silicaJenis: granit, kaca, silica
Gred: paling kasar (00), halus (480)Gred: paling kasar (00), halus (480)
Backing: kertas, kain, plastikBacking: kertas, kain, plastik
Perekat: contact glue, proteinPerekat: contact glue, protein
Kegunaan: mempelas, kemasiapanKegunaan: mempelas, kemasiapan
Bentuk: mengikut mesin; sheet, wide belt, disc, long Bentuk: mengikut mesin; sheet, wide belt, disc, long beltbelt
Simpanan: bilik hawa panas (30°C -35°C; guna lampu Simpanan: bilik hawa panas (30°C -35°C; guna lampu 15 watt)15 watt)
Susunan: kepingan (disusun), gulungan (digantung)Susunan: kepingan (disusun), gulungan (digantung)
3535APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: perekatBahan: perekat
Water-based, oil-basedWater-based, oil-based
PVAC, urea formaldehyde, contact glue, glukosa, hot PVAC, urea formaldehyde, contact glue, glukosa, hot melt glue, protein, super glue etc.melt glue, protein, super glue etc.
Hardener, retarder Hardener, retarder
Shelve life: sebelum campur hardenerShelve life: sebelum campur hardener
Pot life: selepas campur hardenerPot life: selepas campur hardener
Standard guna: kelikatan (viscosity)Standard guna: kelikatan (viscosity)
Bekas: bersih, tiada benda asing, bekas khas, kuantiti Bekas: bersih, tiada benda asing, bekas khas, kuantiti standard i.e. 20kg, 18Lstandard i.e. 20kg, 18L
Bilik: suhu sejuk < 20°C; superglue (peti sejuk)Bilik: suhu sejuk < 20°C; superglue (peti sejuk)
3636APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: minyakBahan: minyak
Kenderaan: petrol, diesel, cylinder, coolant, Kenderaan: petrol, diesel, cylinder, coolant, transmissiontransmission
Mesin: grease, hydraulicMesin: grease, hydraulic
Gred: SAE (kelikatan)Gred: SAE (kelikatan)
Ukuran: literUkuran: liter
Bekas khas: kedap udara, tiada benda asing, Bekas khas: kedap udara, tiada benda asing, jauh dari bangunan awamjauh dari bangunan awam
Bilik sejuk (< 18°C), bawah tanahBilik sejuk (< 18°C), bawah tanah
3737APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: kemasiapanBahan: kemasiapan
Nitro cellulose (NC), acid catalyzed (AC), poly urethane Nitro cellulose (NC), acid catalyzed (AC), poly urethane (PU), cat, varnish, minyak(PU), cat, varnish, minyak
Ukuran kekuatan: resin content, solid contentUkuran kekuatan: resin content, solid content
Kualiti: hardness, durability, kilauanKualiti: hardness, durability, kilauan
Bahan lebur: thinner, air; retarderBahan lebur: thinner, air; retarder
Shelf life; pot life Shelf life; pot life
Mudah terbakar, terpeluapMudah terbakar, terpeluap
Bekas khas: kedap udara, jauh dari bangunan awamBekas khas: kedap udara, jauh dari bangunan awam
Suhu simpanan: sejuk (< 28°C)Suhu simpanan: sejuk (< 28°C)
3838APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: pengikatBahan: pengikat
Skru, paku, bolt & nut, staples, minifixSkru, paku, bolt & nut, staples, minifix
Spesifikasi: panjang, diameter, bentuk kepala, Spesifikasi: panjang, diameter, bentuk kepala, bahagian pemutar, bentuk hujung, saduran, bahagian pemutar, bentuk hujung, saduran, warnawarna
Rosak: karat, berubah warnaRosak: karat, berubah warna
Bungkus: plastik, spesifikasi, kuantiti mudahBungkus: plastik, spesifikasi, kuantiti mudah
Bekas: kotakBekas: kotak
Stor utamaStor utama
3939APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: penyambungBahan: penyambung
Hinges, connector, catchesHinges, connector, catches
Spesifikasi: tempat kegunaan, saiz, model #, Spesifikasi: tempat kegunaan, saiz, model #, warnawarna
Rosak: karat, gagal berfungsi dengan elokRosak: karat, gagal berfungsi dengan elok
Bungkus: mengikut model, plastik, kuantiti Bungkus: mengikut model, plastik, kuantiti mudahmudah
Bekas: kotakBekas: kotak
Stor utamaStor utama
4040APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: aksessori perabotBahan: aksessori perabot
Tombol laci/pintu, kunci, drawer slide, toe kick, Tombol laci/pintu, kunci, drawer slide, toe kick, stopperstopper
Spesifikasi: kegunaan, saiz, warna, modelSpesifikasi: kegunaan, saiz, warna, model
Rosak: lusuh, karat, gagal berfungsiRosak: lusuh, karat, gagal berfungsi
Bungkus: mengikut model, kuantiti mudahBungkus: mengikut model, kuantiti mudah
Bekas: kotakBekas: kotak
Stor utamaStor utama
4141APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: aksessori berasaskan Bahan: aksessori berasaskan plastikplastik
Screw caps, slides, adjuster, paddingScrew caps, slides, adjuster, padding
Spesifikasi: saiz, warna, modelSpesifikasi: saiz, warna, model
Bungkus: plastik, kuantiti mudahBungkus: plastik, kuantiti mudah
Suhu: kurang dari suhu bilik (< 28°C)Suhu: kurang dari suhu bilik (< 28°C)
Bekas: kotakBekas: kotak
Stor utamaStor utama
4242APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: fabrik & kulitBahan: fabrik & kulit
KainKain
Bahan: kapas, polyester, wool etc.Bahan: kapas, polyester, wool etc.
Mengikut bentuk tenunanMengikut bentuk tenunan
Spesifikasi: bahan asas, warna, lebar, Spesifikasi: bahan asas, warna, lebar, ketahanan, modelketahanan, model
Bungkus: gulung (roll), baring, kayu / kodiBungkus: gulung (roll), baring, kayu / kodi
KulitKulit
Stor: kering, suhu > 28°C Stor: kering, suhu > 28°C
4343APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: pembungkusanBahan: pembungkusan
Kotak, PU foam, plastik wrapper, strapKotak, PU foam, plastik wrapper, strap
Assembly instruction sheet, write upAssembly instruction sheet, write up
Kotak di pipihkan, ikatKotak di pipihkan, ikat
Dibungkus, bahan tidak jadi lusuhDibungkus, bahan tidak jadi lusuh
Stor: kering, suhu > 32°CStor: kering, suhu > 32°C
4444APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: keselamatan pekerjaBahan: keselamatan pekerja
Dusk mask, ear plug, gloves, safety shoesDusk mask, ear plug, gloves, safety shoes
Pakaian seragam, apronPakaian seragam, apron
Dibungkus plastikDibungkus plastik
diikat dalam kuantiti mudahdiikat dalam kuantiti mudah
Stor utama, keringStor utama, kering
4545APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: alatan pengukuranBahan: alatan pengukuran
Measuring tapes, veneer caliper, gauges, Measuring tapes, veneer caliper, gauges, moisture metermoisture meter
Simpan keringSimpan kering
Stor utamaStor utama
4646APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: toolsBahan: tools
Alatan tangan: screw driver, pliers, spanner, Alatan tangan: screw driver, pliers, spanner, tukul besi, wrenchestukul besi, wrenches
Simpan: kuantiti mudahSimpan: kuantiti mudah
Stor utamaStor utama
4747APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: mesin toolingBahan: mesin tooling
Knives blade, profile knives, circular saw, band Knives blade, profile knives, circular saw, band saw, drill bits, router bitssaw, drill bits, router bits
Disusun atas rak, kotak panelDisusun atas rak, kotak panel
Mudah karatMudah karat
Senggaraan: sapu minyak Senggaraan: sapu minyak
Stor mesinStor mesin
4848APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bahan: senggaraanBahan: senggaraan
Kunci: peti kunciKunci: peti kunci
TanggaTangga
Alatan elektrik: mentol, volt meter, wireAlatan elektrik: mentol, volt meter, wire
Stor sengaraanStor sengaraan
4949APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Mesin kecilMesin kecil
Jig saw, hand router, hand trimmer, drill, Jig saw, hand router, hand trimmer, drill, screw driver dll.: elektrik & air poweredscrew driver dll.: elektrik & air powered
Diberi nombor rujukan unik bagi setiap satuDiberi nombor rujukan unik bagi setiap satu
Nama pengguna dicatitkan mengikut tarikh & Nama pengguna dicatitkan mengikut tarikh & waktuwaktu
Disimpan dalam setor alatDisimpan dalam setor alat
Dipasang mata & diuji sebelum dan selepas Dipasang mata & diuji sebelum dan selepas dikeluarkan dari setordikeluarkan dari setor
5050APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Peralatan semburanPeralatan semburan
Kemasiapan: spray gun, hos, pump, tangki dll.Kemasiapan: spray gun, hos, pump, tangki dll.
Perekatan: spray gun, hos dll.Perekatan: spray gun, hos dll.
Dibersihkan selepas digunakanDibersihkan selepas digunakan
Diberi nombor rujukan unikDiberi nombor rujukan unik
Disimpan di setor semburanDisimpan di setor semburan
Rekodkan nama pengguna Rekodkan nama pengguna
5151APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Mesin tetapMesin tetapX-cut saw, rip saw, moulder, panel saw, router, X-cut saw, rip saw, moulder, panel saw, router, drill, sander, air compressor etc.drill, sander, air compressor etc.
Bekalan elektrik betul & pendawaian selamatBekalan elektrik betul & pendawaian selamat
Alat keselamatan & tooling terkawalAlat keselamatan & tooling terkawal
Terlindung dari cuaca yang melampauTerlindung dari cuaca yang melampau
Mesin diikat dilantai rata dengan kukuhMesin diikat dilantai rata dengan kukuh
Diberi nombor rujukan unikDiberi nombor rujukan unik
Ada jadual senggaraanAda jadual senggaraan
Nama operator / senggaraNama operator / senggara
5252APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Peralatan kilangPeralatan kilang
Dust extractor, silo, piping, spray booth, Dust extractor, silo, piping, spray booth, conveyor, hoist, work bench, perabot dll.conveyor, hoist, work bench, perabot dll.
Ditempatkan / melalui kawasan yang Ditempatkan / melalui kawasan yang selamat.selamat.
Ditanda dengan kod warnaDitanda dengan kod warna
Diperiksa / dibersihkan secara berjadualDiperiksa / dibersihkan secara berjadual
5353APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Kenderaan & handling equipmentKenderaan & handling equipment
Pallet truck, forklift, roller conveyor, lori, Pallet truck, forklift, roller conveyor, lori, van, kereta dll.van, kereta dll.
Disimpan ditempat yang dikhaskanDisimpan ditempat yang dikhaskan
Disenggara mengikut jadualDisenggara mengikut jadual
Operator yang dibenarkan sahajaOperator yang dibenarkan sahaja
5454APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Bangunan & kawasanBangunan & kawasan
Bangunan, pondok, tempat letak Bangunan, pondok, tempat letak kenderaan, pagar, parit, tangki kumbahan, kenderaan, pagar, parit, tangki kumbahan, taman, pintu, tingkap, tangga dll.taman, pintu, tingkap, tangga dll.
Tiada yang tersumbat, kotor, tidak terjagaTiada yang tersumbat, kotor, tidak terjaga
Tiada tempat pembiakanTiada tempat pembiakan
Menugaskan anggota khusus untuk Menugaskan anggota khusus untuk menjaga kawasan dan bangunanmenjaga kawasan dan bangunan
Harta benda selamat & terkawalHarta benda selamat & terkawal
5555APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
TQM: Concept - TPMTQM: Concept - TPM
5 S’s of Good Housekeeping5 S’s of Good Housekeeping 1) Seiri1) Seiri - disposal of unnecessary things - disposal of unnecessary things
2) Seiton 2) Seiton - make sure that things are in the - make sure that things are in the
current placecurrent place
3) Seiso 3) Seiso - clean up, sweep & polish- clean up, sweep & polish
4) Seiketsu 4) Seiketsu - keep things clean - repeat 1,2 & 3- keep things clean - repeat 1,2 & 3
5) Shitsuke 5) Shitsuke - discipline- discipline
5656APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
TQM: Concept - TPMTQM: Concept - TPM5 C’s of Good Housekeeping5 C’s of Good Housekeeping1) 1) Clean outClean out - determine what is necessary & - determine what is necessary &
unnecessary & dispose of the latterunnecessary & dispose of the latter2) 2) ConfigureConfigure - provide a convenient, safe & orderly - provide a convenient, safe & orderly
place for everything & keep it thereplace for everything & keep it there3) 3) Clean & checkClean & check - monitor the condition of the area - monitor the condition of the area
during cleaningduring cleaning4) 4) ConformityConformity - develop the habit of routinely - develop the habit of routinely
maintaining cleanlinessmaintaining cleanliness5) 5) Custom & practiceCustom & practice - train people in the disciplines of - train people in the disciplines of
the 5C’sthe 5C’s
5757APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
5 S (Bahasa Malaysia)5 S (Bahasa Malaysia)
Sisih Sisih
SusunSusun
SapuSapu
Selia / Seragam Selia / Seragam
Sentiasa amalSentiasa amal
5858APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
TQM: Concept - TPMTQM: Concept - TPMCiri organisasi TPM Ciri organisasi TPM Menyatukan bahagian senggaraan & pengeluaran Menyatukan bahagian senggaraan & pengeluaran Pasukan kecil terdiri dari operator / penyenggaraPasukan kecil terdiri dari operator / penyenggara Latihan menjadikan ‘operators feel like owners’Latihan menjadikan ‘operators feel like owners’ Tabiat baik membentuk:Tabiat baik membentuk:
Pembersihan menjadi pemeriksaanPembersihan menjadi pemeriksaan
Pembersihan menampakan kepincanganPembersihan menampakan kepincangan
Kepincangan diperbaikiKepincangan diperbaiki
Pembaikan berterusan untuk peralatan dan suasanaPembaikan berterusan untuk peralatan dan suasana
5959APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
TQM: Konsep - TPMTQM: Konsep - TPM
Step 1(what does the company require?)
Step 2(is everything
in order?)
Step 3(clean up)
Step 4(keep clean)
Step 5(educate peopleabout the rules)
6060APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
TQM: Konsep - TPMTQM: Konsep - TPM
Sasaran TPMSasaran TPM Memaksimakan keberkesanan peralatanMemaksimakan keberkesanan peralatan Membentuk sistem PM disepanjang hayat Membentuk sistem PM disepanjang hayat
peralatan tersebutperalatan tersebut Dilaksanakan di semua bahagianDilaksanakan di semua bahagian Melibatkan semua pekerjaMelibatkan semua pekerja Mempromosikan PM melalui pengurusan Mempromosikan PM melalui pengurusan
motivasi – aktiviti kumpulan kecilmotivasi – aktiviti kumpulan kecil
6161APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
TQM: Konsep - TPMTQM: Konsep - TPM
5 aktiviti pembangunan TPM:5 aktiviti pembangunan TPM:1)1) Menghapuskan 6 punca kerugian utama Menghapuskan 6 punca kerugian utama
(slide berikut) untuk memanjang hayat (slide berikut) untuk memanjang hayat peralatan.peralatan.
2)2) Program senggaraan yang bebasProgram senggaraan yang bebas
3)3) Program senggaraan terancangProgram senggaraan terancang
4)4) Meningkatkan kemahiran anggota operasi & Meningkatkan kemahiran anggota operasi & senggaraansenggaraan
5)5) Program pengurusan peralatan asasProgram pengurusan peralatan asas
6262APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
TQM: Konsep - TPMTQM: Konsep - TPMFokus TPM keatas 6 punca utama kerugian Fokus TPM keatas 6 punca utama kerugian peralatanperalatan1) Peralatan tidak berfungsi1) Peralatan tidak berfungsi
2) Set-up & adjustment time2) Set-up & adjustment time
3) idling & minor stoppages3) idling & minor stoppages
4) Mengurankan kelajuan 4) Mengurankan kelajuan
5) Kecacatan proses5) Kecacatan proses
6) Mengurangkan hasil perolehan6) Mengurangkan hasil perolehan
Kumpulan kecil yang bebas fokus kepada 6 punca Kumpulan kecil yang bebas fokus kepada 6 punca utama kerugianutama kerugian
6363APO TES BangladeshAPO TES Bangladesh Furniture ManufacturingFurniture Manufacturing
Kita tangguhkan dulu.Kita tangguhkan dulu.