material handling presentation

7/24/2019 Material Handling Presentation

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Materials Handling

Presenter :

Tanveer Uz Zamaan

2010-MM-31

Dr Yousaf n!ar

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What is Material Handling?

Materials handling is the science

and art both involving the moving,

packing and storing of substance inany form, and includes the

preparation, placing and positioning

the material to facilitate their

movement or storage.

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What is Material Handling?

(IMMS) International Materials Management

Society defines the materials handling as:

$Materials handling is an art andscience involving the materials,

packaging, and storing of

substances in any form ".


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%&T'(DU)T%(&

asic function of materials handling is

the movement of material.

Industrial revolution in late !th

andearly !#thcenturies, developed the need

of materials handling from factory

system. $he industries, supermarket,offices, construction pro%ects and the

banks & all are engaged in moving

things.11"10"1# *


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In early days man 'as physically handling

the material, ho'ever, over a period of years,

he has started applying mechanical principles

like lever, 'heel, pulley etc.

Materials handling generally adds significantelement of cost to a product.

Materials handling generally costs bet'een

to *+ of the cost of the product.


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Earlier, it was a general belief that most

of this cost is inevitable and can not beeasily avoided.But now-a-days need for reduction in

material handling costs through systemsapproach is being realized.Not only cost, majority of production timeis also consumed in handling materialbefore, during and after the manufacture.


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Objectives of a proper materialhandling system

1. Reduced costs

2. Increased capacity

3. Improved working

conditions. Improved customer service

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1. Reduction in Cost:

-educing material handling labor. Material handling 'ork should not be

assigned to skilled or semi&skilled labor. -educing indirect labor epenses on

activities connected 'ith storage,inspection, /uality control, repair, tool

room, shipping etc. -educing damage of materials during

handling.

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Better utilization of space.Reducing in process storage.ncreasing productivity.Reducing e!penditure onpac"aging and other protective

devices.


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2. Increase in Capacity :

By better utilization of space.

-acks or containers that stacks item

upon each other making full use ofair space should be preferred. 0rom

this point of vie', use of overhead

cranes, conveyors, lift trucks etc. are

very suitable.

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By reducing travel space orecessive !astage of space.

0or this purpose a study of flo' of

materials bet'een operations shouldbe done considering the flo' paths,

volume of material, timing etc. $his

study may help in reducing travel

time and space re/uirements.


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By improving equipment utilization.

$his can be achieved by ensuringregular supply and distribution of

material. $his 'ill reduce the idling

of machine.By faster loading or -unloading.

$his can be achieved by employing

conveyor system, cranes,

loaders, rail road cars, tipping

trucks etc.


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3. Improvement in Working

Conditions:

"afety aspects : Safety of men, material and associated

e/uipment not only prevents loss of money butalso enhances the moral of 'orkers.

#asy !orking:

y using proper handling e/uipment heavy%obs can be handled 'ith ease, faster speed andat a constant rate throughout the period ofproduction. $his enables high morale and

lo'er 'orkers turnover.11"10"1# 13


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Foolproof operation :

#ue to absence of manual handling,

there are no chances of confusionresulting in placing of material atwrong , location or disruption of

production.


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4. Improved Customer Service :

Customers service will be improved

by following proper and improved

material handling system which willenable regular and timely market

supply by avoiding disruption in

production schedule. These are themain sources of good customer

service.


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a! material "# $%pplier "$&ransportation "' eceiving ('$toring "' Iss%e "#

Man%fact%ring or fa)rication ('*ackaging "' $hipping "#+ealeror +istri)%tors !areho%se "'

etailers "' C%stomer ( +isposal"# ecycling


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In any industry materials handling

is of follo'ing three types:!. handling of individual part or unit by men,

. handling in room, department, or plant*. handling of materials during the entire

process of production and distribution, starting

from ra' material source, going through the

factory and distribution net'ork to the

ultimate customer and beyond, to 'aste

disposal and recycling. 1s sho'n belo'211"10"1# 1,


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3andling and Storing Materials

Involves diverse operations: Manual materialhandling

Carrying )ags or materials ,npacking materials

Material handling via machine

0orklift

4rane

-igging Stacking or storing drums, barrels, kegs,

lumber, loose bricks or other materials


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Manual Handling

Seek help:

5hen a load is too bulky to

properly grasp or lift

5hen you can6t see around

or over the load

5hen you can6t safely handle the load 1ttach handles

to loads to reduce the chances of getting fingers

smashed.


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$afe -ifting

reak load into parts /et

Help !ith heavy or )%lky

items -ift !ith legs0 keep)ack straight0 do not t!ist

,se handling aids 1 s%ch

as steps 0 trestles0 sho%lder pads0 handles0 and !heels

void lifting a)ove sho%lder

level.11"10"1# 20


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*ersonal *rotective 4%ipment

/or loads !it sar or

roug edges !ear gloves or

oter and and forearmrotetion 4en loads are

eav5 or 6ul75 !ear steel-

toed safet5 soes to reventfoot in8uries if te load is

droed

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Material handling principles

Prinile 1 - *-55I5/ *I5CI*-:

1ll material handling should be the result

of a deliberate plan 'here theneeds, performance ob%ectives, and

functional specification of the proposed

methods are completely defined at theoutset

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Principle

2.$&5++I6&l75 *I5CI*-:Material handling methods, e/uipment,

controls, and soft'are should bestandardi7ed 'ithin the limits

of achieving overall performanceob%ectives and 'ithout sacrificing needed

fleibility modularity, and throughput


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11"10"1# 2*

material handling presentation

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