masutti cap tissue machines and technologies to produce tissue
TRANSCRIPT
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Valmet
Tissue Machines and Technologies to
Product Tissue
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Xian, China
Advantage DCT
machine
manufacturing &
assembly
Karlstad, Sweden
Complete tissue
machines
Valmet TissueTechnology units
2
Biddeford,
USA
TAD Rolls &
Air Systems
Pescia, Italy
Rewinders
© Valmet | Author / Title
Gorizia, Italy
Yankee hoods &
ventilations
Darwen, UK
Yankee services
(Infinikote and
Grinding)
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Valmet Tissue Market and technology leader new machines (2000-2015)
3
24%
12%
10%
8%7%
6%
33%
MARKET SHARE
Valmet
Others
RISI 2015
• Valmet – only supplier present
on all markets
• North America 60%
• Middle East 54%
• Western Europe 22%
• Eastern Europe 16%
• Latin America 27%
• China 15%
© Valmet | Author / Title
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Best technology
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Valmet TissueOne tissue machine for every need
5
Advantage™ NTT™
technology
Plain and textured tissue
Advantage™ Thru-Air®
technology
Structured tissue
Advantage™ DCT®
technology
Plain tissue
• High quality
• Efficient and reliable
• From low to high capacity
- medium to large machines
• Cost-efficient
• Low energy and water
consumption
• Virgin and recycled pulp
• Product flexibility
• All markets
• Premium quality
•Efficient and flexible production
- swing capabilities
• High capacity
• Low energy- water and fiber
consumption
• Virgin and recycled pulp
• Full flexibiltiy
• Markets with demands on high
quality and/or capacity
• Superior quality
• Efficient and reliable
• High capacity
• Cost-efficient
• Virgin and recycled pulp
• Product flexibility
• Mature markets with high
quality demands
© Valmet | Author / Title
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Valmet TissueOne tissue machine for every need
6 © Valmet | Author / Title
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Advantage DCT Technology
7
Up to 2.8m
(112”)
Up to 3.8m
(150”)
Up to 5.6m
(222 ”)
Up to 8.0m
(316”)
DCT 100 Family DCT 135 Family DCT 200 Family DCT 300 Family
2200 m/min DCT 100 TS DCT 135 TS DCT 200 TS DCT 300 TS
2000 m/min DCT 100 HS DCT 135 HS DCT 200 HS
1800 m/min DCT 100 + DCT 135 + DCT 200 +
1600 m/min DCT 100
1300 m/min DCT 60
1000 m/min DCT 40
Speeds & widths
© Valmet | Author / Title
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Advantage DCT Technology
8
Machines Family
DCT 100
DCT 100+
(1800 mpm)
(5900 fpm)
DCT 100 HS
DCT 100 TS(2200 mpm)
(7220 fpm)
DCT 60(1300 mpm)
(4265 fpm)
DCT 40(1000 mpm)
(3280 fpm)
DCT 135+
DCT 135 HS
DCT 135 TS(2200 mpm)
(7220 fpm)
DCT 200
DCT 200+
DCT 200 HS
DCT 200 TS(2200 mpm)
DCT 300
© Valmet | Author / Title
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Texturized Tissue
© Valmet | Author / Title9
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Texturized Paper
10 © Valmet | Author / Title
Fiber savings 15 – 20%, and may go up to 25%
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Texturized Paper
11 © Valmet | Author / Title
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NTTFormation Zone
12 © Valmet | Author / Title
Upside down crescent former
Felt and Wire
All the benefits from this technology
– Excellent formation
– Easy to operate
– Easy to find Manpower
– Proven technology
– CD basis weight control with dilution
NTT Formation Zone
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NTTPressing Section
13 © Valmet | Author / Title
One suction roll with steam box:
moisture CD profile control!
Press separated from the Yankee
2 Loops: felt and NTT belt
Shoe Press SymBelt – up to 48% dryness
Sheet transferred to the NTT belt
Press Section
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NTTBelts
14 © Valmet | Author / Title
NTT Belts
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NTTDrying Section
15 © Valmet | Author / Title
NTT Dryin Section Ribbed Yankee
Insulated heads to ensure low energy
consumption
Advantage Air Cap Hood and Air System
Yankee doctors
– Higher Load
– Special coating
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NTTReel Section
16 © Valmet | Author / Title
NTT Belts Gentle to the paper and absorbs
vibrations
Winding process controlled for whole
diameter
Ensuring the caliper is preserved and
even
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NTTThe most flexible technology for texturized premium tissue
Experiences from first Advantage NTT installation
Products with premium quality
(bulk and softness)
High flexibility
– Conventional tissue & towel
– Textured tissue & towel
– Easy belt change and configuration in less than 3h
High speed capability
– Up to 2000 m/min in plain mode
– Up to 1800 m/min in textured mode
Higher production compared to
conventional machines
– 185 ton/day in plain mode (NTT 100: 2.8m)
– Even higher production reached for high basis
weight towel (drying capacity available)
10 machines sold and 2 in operation
Advantage NTT 100: 2.8m
Papel San Francisco, Mexico
17 © Valmet | Author / Title
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Utilizing energy efficient technologiesAnd services
18 © Valmet | Author / Title
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ViscoNip PressHigh Flexibility between quality and energy consumption
High linear load – Up to 7% more dryness => 25% energy saving
Low linear load– 5-10 % fiber saving
– 5-10% increased bulk and softness
– Improved Runnability
Even moisture profile: uniform sheet
transfer & coating => better heat transfer
and higher converting eficiency
Long lifetime: felt (>60 days) & sleeve (~
500 days)
Advantage ViscoNip press
19 © Valmet | Author / Title
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200 °C
Advantage ReDryFree energy for higher bulk and lower energy
Experience from 1st installation
Bulk increase
– Up to 8% bulk gain
Dryness & Energy
– Up to 3% dryness increase
– Up to 12% thermal energy saving
© Valmet | Author / Title20
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Advantage ReTurne Free electrical energy for the fan pump
Results from 1st installation (DCT 100)
Top speed in only 5 days
Energy Recovery of 50% from fan pump
electrical energy
Energy recovery 24% better than
guarantee
Annual savings of 200 mil euros (Italian
cost)
Total de 3 ReTurnes sold to the same
customer after start-up
Energy Recovery System
Advantage ReTurne
21 © Valmet | Author / Title
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Yankee Dryer Head Insulation
The head insulation consist of stainless
steel plates divided into sections for easy
handling and inspection of the journal
bolts.
Plates are insulated on the inside. The
plate covering the manhole is equipped
with an opening for access to Yankee
interior.
5-10% reduced steam consumption.
Improved working environment.
Increased safety.
© Valmet | Author / Title
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Valmet Yankee DryerCast Iron & Steel
23 © Valmet | Author / Title
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Valmet Yankee Dryerdesign features
• Ample, through-going bolting and rigid yet compact flanges without gaskets eliminates risk of steam leaks and crevice corrosion.
• Shell geometry optimized for high and even heat transfer while maintaining the stiffness and strength the total shell thickness provides. Optional, market leading, thermal spray coatings.
• Effective and robust condensate removal systems for high performance and trouble free operation.
• Optional, well-proven head insulation for saving energy.
• Single wall SS journal insulating sleeves.
24 © Valmet | Author / Title
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Valmet Steel Yankee Dryerdesign
• Based upon Valmet’s long
experience of Yankee dryers
and paper machines
• Certified according to ASME
-manufacturing of welded
(and cast) pressure vessels
according to Section VIII
Division 1 and 2
• High safety, performance
and availability
• Infinikote® or HS600 thermal
spraying
-the world standard for
Yankee and MG thermal
coatings
25 © Valmet | Author / Title
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Advantage AirCap
26 © Valmet | Author / Title
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Advantage WetDust
27 © Valmet | Author / Title
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Valmet RewindersElectromechanically controlled
REELITE 18 REELITE 20 REELITE 25
Basis weight 12:40 gsm 12:40 gsm 12:40 gsm
Speed up to 1.800 mt/min 2.000 mt/min 2.000 mt/min
Finished reel up to 2.200 mm 2.500 mm 2.600 mm
Trim width up to 3.800 mm 5.600 mm 7.000 mm
Carrying drum 600 mm 750 mm 900 mm 28 © Valmet | Author / Title
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Repeat orders2000-2014
No. of
Customers
No. Of orders
3 8 or more
6 3 - 6
14 2
Valmet Tissue way to
operate
Long term relations
built on
• Mutual trust
• Joint development
• Excellent team work
Working in close relationship with our customers
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World’s fastest tissue machines1) Hayat Kimya, Turkey 2.210 m/min – Valmet Advantage DCT 200TS tissue machine2) SCA Neuss, Germany 2.200 m/min – Beloit (now incorporated in Valmet)3) Fabrica Papel de San Francisco TM4, Mexico, 2.160 m/min – Valmet Advantage DCT 100HS
© Valmet | Author / Title
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Record high energy efficiencyAdvantage DCT 200 with Advantage ViscoNip press
KC Baijo, Mexico
© Valmet | Author / Title
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OptifFloTM Head box
Yankee head insulation
Visco NipTM
press technology
OptiFinerTM PRO Refiner
Utilizing Best Mill designIntegrated systems for highest efficiency
OptiScreenTM MS
Machine screen
OptiSlushTM VMi
Bale pulper
Vacuum blower
Steam generator
in Air system
Energy studies &
Training
Energy Monitoring
System
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Advantage ReTurne
Energy recovery system
© Valmet | Author / Title
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