marzo - manual de bpl-2023

306
Section Contents Page# 1 ESTRUCTURE PEDESTAL, ASSEMBLY KVM 32XL SINGLE CIRCUIT C.P. 2023 - 110/ 75 . . . . . . . 30502211-1 . . 1-1 PEDESTAL, ASSEMBLY KVM 32XL SINGLE CIRCUIT C.P. 2023 - 110/ 75 . . . . . . . 30502211-2 . . 1-3 PEDESTAL, ASSEMBLY KVM 32XL SINGLE CIRCUIT C.P. 2023 - 110/ 75 . . . . . . . 30502211-3 . . 1-5 TURRET/ SLEWING SHROUD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502227 . . . 1-7 TURRET GREASER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502153 . . . 1-9 DECK PLATE ASSEMBLY, M-ROCK SINGLE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . 30502213 . . . 1-11 PIPE RACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502202 . . . 1-13 TOOLBOX ASSEMBLY - ALUMINIUM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502208 . . . 1-15 PROTECTION, HYDRAULIC COMPONENTS - SIDE RIGHT . . . . . . . . . . . . . . . . . . . 30502209-1 . . 1-17 PROTECTION, HYDRAULIC COMPONENTS - SIDE RIGHT . . . . . . . . . . . . . . . . . . . 30502209-2 . . 1-19

Upload: javier-de-luna-cano

Post on 21-Dec-2014

512 views

Category:

Documents


72 download

TRANSCRIPT

Section Contents1 ESTRUCTUREPage#

PEDESTAL, ASSEMBLY KVM 32XL SINGLE CIRCUIT C.P. 2023 - 110/ 75 . . . . . . . 30502211-1 . . 1-1 PEDESTAL, ASSEMBLY KVM 32XL SINGLE CIRCUIT C.P. 2023 - 110/ 75 . . . . . . . 30502211-2 . . 1-3 PEDESTAL, ASSEMBLY KVM 32XL SINGLE CIRCUIT C.P. 2023 - 110/ 75 . . . . . . . 30502211-3 . . 1-5 TURRET/ SLEWING SHROUD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502227 . . . 1-7 TURRET GREASER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502153 . . . 1-9 DECK PLATE ASSEMBLY, M-ROCK SINGLE CIRCUIT. . . . . . . . . . . . . . . . . . . . . . . 30502213 . . . 1-11 PIPE RACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502202 . . . 1-13 TOOLBOX ASSEMBLY - ALUMINIUM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502208 . . . 1-15 PROTECTION, HYDRAULIC COMPONENTS - SIDE RIGHT . . . . . . . . . . . . . . . . . . . 30502209-1 . . 1-17 PROTECTION, HYDRAULIC COMPONENTS - SIDE RIGHT . . . . . . . . . . . . . . . . . . . 30502209-2 . . 1-19

SECTION PEDESTAL, ASSEMBLY KVM 32XL

1

SINGLE CIRCUIT C.P. 2023 - 110/75Document No.: 30502211 - 1

7

5

13

39

43

5

506

17

1947

30

24

144732

15

16

30

1242SEE DOCUMENT No 30502223 SECTION - 4

471

30

46

27

3

511840

47 30

255 5

1-1

Revision: 15 April, 2004

PEDESTAL, ASSEMBLY KVM 32XL SINGLE CIRCUIT C.P. 2023 - 110/75Document No.: 30502211 - 1Pos 1 2 3 5 6 7 12 13 14 15 16 17 18 19 24 25 27 30 32 39 40 42 43 46 47 50 51 Qt. 1 1 1 4 1 1 1 1 1 1 1 1 1 1 AR 4 4 12 2 1 6 2 1 8 20 2 Description PEDESTAL - WELDMENT - SERIES 2 .......................................................................... SUPPORT WELDMENT REAR L.H. .............................................................................. STEP STAIR REAR RH .................................................................................................. LOCKING PIN, ASSEMBLY ............................................................................................ BRACKET, CONCRETE PUMP KIT ............................................................................... ANGLE BRACKET, CONCRETE PUMP KIT ................................................................. BOOM REST # 4 WELDMENT ....................................................................................... RUBBER PAD ................................................................................................................. BOOM BUMPER KVM 32XL ........................................................................................... BOOM BUMPER KVM 32XL ........................................................................................... BOOM BUMPER KVM 32XL .......................................................................................... PIN 20 H11 X 76,5 X 70-6 .............................................................................................. BRACKET - HOSE HIGH PRESSURE .......................................................................... SLEEVE WEAR PAD, 35 CORDURA NYLON ............................................................. TAPE SAFETY WALK 2 X 60 FT 3M ....................................................................

SECTION

1Part. N 30365875 30314946 30328812 10030025 10121275 10033710 30352905 30345452 10074236 10029751 10025818 30361957 30365885 30305309 30307747 10001793 10001855 10001508 10001341 10001434 10001890 10001529 10001991 10001577 10001588 10001286 30361945

SCREW DIN-933 - 8.8 M- 8 X 10 BICROMATIZED........................................................ SCREW DIN-933 - 8.8 M-10 X 20 BICROMATIZED....................................................... SCREW DIN-933 - 8.8 M-12 X 20 BICROMATIZED...................................................... SCREW DIN-933 - 8.8 M-16 X 45 BICROMATIZED....................................................... ELASTIC PIN DIN-94 - 5,00 X 32,00 ............................................................................. WASHER, FLAT DIN-125 A-8,40 .................................................................................... WASHER, FLAT DIN-125 A-17,00 .................................................................................. WASHER, FLAT DIN-1441 A-21,00 ................................................................................ WASHER, SPRING DIN-127 A-10 .................................................................................. WASHER, SPRING DIN-127 A-12 .................................................................................. NUT WITH INSERT NYLON DIN-985 - 8 M-16...............................................................

3,0m RUBBER .........................................................................................................................

Revision: 15 April, 2004

1-2

SECTION PEDESTAL, ASSEMBLY KVM 32XL

1

SINGLE CIRCUIT C.P. 2023 - 110/75Document No.: 30502211 - 2

9SEE DOCUMENT No 17204002 SECTION - 31 XB

11 48 8

33

33

48

11 51

31

47 4 2

10 28 41 44 53 53

45 40WA TE

26

34R TA N K

48

SEE DOCUMENT No 30502226 SECTION - 6

41 46 49 34

48

1-3

Revision: 15 April, 2004

PEDESTAL, ASSEMBLY KVM 32XL SINGLE CIRCUIT C.P. 2023 - 110/75Document No.: 30502211 - 2Pos 2 4 8 9 10 11 26 28 31 33 34 40 41 44 45 46 47 48 49 51 53 Qt. 1 1 2 2 2 2 2 4 8 4 4 6 16 4 2 16 20 8 4 8 8 Description SUPPORT WELDMENT REAR L.H. ............................................................................... STEP WELDMENT REAR L.H. ...................................................................................... SUPPORT, CONCRETE PUMP KIT, TECNYLON ......................................................... STIRRUP......................................................................................................................... TANK MOUNTING BAR .................................................................................................. PLATE SUPPORT.......................................................................................................... SCREW DIN-933 - 8.8 M- 8 X 30 .................................................................................... SCREW DIN-933 - 8.8 M-10 X 35 .................................................................................. SCREW DIN-933 - 8.8 M-12 X 25 .................................................................................. SCREW DIN-933 - 8.8 M-20 X 60 .................................................................................. SCREW DIN-933 - 8.8 M-20 X 70 ................................................................................... WASHER, FLAT DIN-125 A-8,40 .................................................................................... WASHER, FLAT DIN-125 A-10,50 .................................................................................. WASHER, FLAT DIN-125 B-17,00 ................................................................................. WASHER, SPRING DIN-127 A-8 .................................................................................... WASHER, SPRING DIN-127 A-10 ................................................................................. WASHER, SPRING DIN-127 A-12 .................................................................................. WASHER, SPRING DIN-127 A-20 .................................................................................. HEXAGON NUT DIN-934-8 M-10 ................................................................................... HEXAGON NUT DIN-985-8 M-20 ................................................................................... HEXAGON NUT DIN-934-8 M-16 ...................................................................................

SECTION

1Part. N 30314946 30328774 30365894 30361988 30323748 10017415 10001812 10001862 10001512 10001416 10001424 10001890 10001893 10001901 10001572 10001577 10001588 10001601 10001250 10009598 10001260

Revision: 15 April, 2004

1-4

SECTION PEDESTAL, ASSEMBLY KVM 32XL

1

SINGLE CIRCUIT C.P. 2023 - 110/75Document No.: 30502211 - 3

SEE DOCUMENT No 30502229 SECTION - 8

26

45

40

HY DR

28AU LIC TA N

41K

5556

10

SEE DOCUMENT No 30502222 SECTION - 4

54

47

4156

3157

46 49

1-5

Revision: 15 April, 2004

PEDESTAL, ASSEMBLY KVM 32XL SINGLE CIRCUIT C.P. 2023 - 110/75Document No.: 30502211 - 3Pos 10 26 28 31 40 41 45 46 47 49 54 55 56 57 Qt. 2 2 4 8 6 8 2 8 20 4 1 2 4 2 Description TANK MOUNTING BAR .................................................................................................. SCREW DIN-933 - 8.8 M- 8 X 30 ................................................................................... SCREW DIN-933 - 8.8 M-10 X 35 ................................................................................... SCREW DIN-933 - 8.8 M-12 X 25 ................................................................................... WASHER, FLAT DIN-125 A-8,40 .................................................................................... WASHER, FLAT DIN-125 A-10,50 ................................................................................. WASHER, SPRING DIN-127 A-8 .................................................................................... WASHER, SPRING DIN-127 A-10 .................................................................................. WASHER, SPRING DIN-127 A-12 .................................................................................. HEXAGON NUT DIN-934-8 M-10 .................................................................................. BRACKET ....................................................................................................................... SCREW DIN 933 8.8 M - 10 X 30 ................................................................................... WASHER SKM 10 DT 320 .............................................................................................. NUT DIN 934 8 - M - 10 ..................................................................................................

SECTION

1Part. N 30323748 10001812 10001862 10001512 10001890 10001893 10001572 10001577 10001588 10001250 30350324 10001861 10129841 10001250

Revision: 15 April, 2004

1-6

SECTION TURRET/ SLEWING SHROUD ASSEMBLY

1

Document No.: 30502227

16 201 20 16 16 20 20 16

8

17

7

12 13 21 23

16 20 20 16 19 22 2

20 16

16 20

9

22 19 11 4 10 14 6 15 20 5Revision: 15 March, 2004

18 3

161-7

TURRET/ SLEWING SHROUD ASSEMBLYDocument No.: 30502227Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Qt. 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 15 1 24 104 15 1 104 1 Description TURRET KVM 32XL........................................................................................................ SLEWING GEAR KVM 32 XL ........................................................................................ SLEWING GEAR ASSY, F/32XL 2HP 3.19, TORQUE #6300 ........................................ SLEWING GEAR KVM 32XL .......................................................................................... CAM LIMIT SWICH FOR TRANSMIS. ............................................................................ PINON Z=13, M=12 (MOD. 34XL) ................................................................................. SHROUD SLEWING WELDMENT KVM 32XL................................................................ SHROUD SLEWING WELDMENT KVM 32XL................................................................ SHROUD SLEWING MOTOR WELDMENT KVM 32XL ................................................. PLATE ............................................................................................................................. PAD SLEWING INDICATOR MTG. KVM 32XL ............................................................. BRACKET, MOUNT TURRET POINTER....................................................................... INDICATOR OF SLEWING TURRET ............................................................................ GREASE NIPPLE DIN 71412 AM-10 X 1 ...................................................................... ELASTIC PIN DIN 1481, 4 X 32 ...................................................................................... SCREW DIN - 933 M-8 X 20, 8.8 .................................................................................... SCREW DIN - 933 M-10 X 20, 8.8 .................................................................................. SCREW DIN - 931 M-12 X 45, 8.8 ................................................................................. SCREW DIN - 6914 M-20 X 110, 10.9 ............................................................................ SPRING WASHER DIN 127 A- 8 FST ........................................................................... SPRING WASHER DIN 127 A- 10 FST .......................................................................... DISC DIN 6916 D-21 C.45 ............................................................................................. HEXAGON NUT DIN 934 M- 10, 8..................................................................................

SECTION

1

Part. N 30365893 10072004 10072000 10117070 10197250 10123406 30333483 30333484 30333485 30322870 30324946 30349735 30349736 10007886 10002419 10001515 10001855 10001027 10072024 10001572 10001577 10001509 10001250

Revision: 15 March, 2004

1-8

SECTION TURRET GREASER ASSEMBLY

1

Document No.: 30502153

1

2

35

45

5 6

8

7

6321

9

1-9

Revision: 01 June, 2002

TURRET GREASER ASSEMBLYDocument No.: 30502153Pos 1 2 3 4 5 6 7 8 9 Qty. 12 12 12 1 2 1 1 1 6 Description FITTING EL RSWS 6 LLM-10 X 1................................................................................... RING CUTTER S-R - 6 - L/L (K-R-6-LL) ......................................................................... CAP NUT M-6 LL ............................................................................................................ HOSE, 1/4 ID X 1650mm. .............................................................................................. HOSE, 1/4 ID X 1300mm. .............................................................................................. HOSE, 1/4 ID X 600mm. .............................................................................................. HOSE, 1/4 ID X 1000mm. .............................................................................................. HOSE, 1/4 ID X 800mm. .............................................................................................. GREASE NIPPLE DIN 71412 AM 10 X 1, 5.8.................................................................

SECTION

1

Part. No. 10029401 10001724 10001763 10095525 10095523 10095527 10103023 10095524 10007886

Revision: 01 June, 2002

1 - 10

SECTION

1

DECK PLATE ASSEMBLY, M - ROCK SINGLE CIRCUITDocument No.: 30502213

11 12 1 11 12 11 12 3 11 2 12

7 4

WA TA TER NK

11 12 5

10

12 11

6

1 - 11

Revision: 10 March, 2004

DECK PLATE ASSEMBLY, M - ROCK SINGLE CIRCUITDocument No.: 30502213Pos 1 2 3 4 5 6 7 10 11 12 Qt. 1 1 1 1 1 1 1 2 25 25 Description DECK PLATE KVM 32XL ............................................................................................... DECK PLATE KVM 32XL ............................................................................................... COVER PLATE F/PUMP ................................................................................................ CLAMP BOX DECK KVM 32XL...................................................................................... DECK PLATE KVM 32XL ............................................................................................... COVER OUTRIGGER LEFT........................................................................................... RAILING KVM 32XL ....................................................................................................... SCREW DIN 553 M-10 X 20 5.8..................................................................................... SCREW DIN 933 M-10 X 25 8.8..................................................................................... WASHER SPRING DIN 127 A- 10..................................................................................

SECTION

1Part. N 30323818 30323816 30323020 30323770 30365892 30335015 30365883 10002362 10001859 10001577

Revision: 10 March, 2004

1 - 12

SECTION PIPE RACK ASSEMBLY

1

Document No.: 30502202

154

15

2

5

15

3

15

1

17 14

10

9

13

121

8 16

18

1

7

6

81 - 13

16 18Revision: 15 April, 2004

PIPE RACK ASSEMBLYDocument No.: 30502202Pos 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 Qt. 1 1 1 1 1 6 3 2 2 3 2 16 6 16 2 6 2 Description SIDEBOARD ASSEMBLY KVM 32XL............................................................................. PLATE FLOOR PIPE RACK KVM 32XL ........................................................................ PLATE END KVM 32XL .................................................................................................. PLATE END LH. KVM 32XL............................................................................................ TUBING SQUARE ASTM A500 GR.1.1/2 X 1.1/2 X 1/4 W X 24................................ TUBING RECT. ASTM A513 2 X 1.1/2 X 0.120 W X 21.1/4 ....................................... PIN LEFT SIDE WELD - ON .......................................................................................... RUBBER BUMFER A 40 X40 SINGLE BOLT ................................................................. LOCKING PART.............................................................................................................. BOLT HINGE................................................................................................................... LOCK BAR ASSEMBLY .................................................................................................. SCREW DIN-912 M -6 X 22 - 8.8 ................................................................................... SCREW DIN-933 M-8 X 25 - 8.8 .................................................................................... SCREW DIN-933 M-10 X 25 - 8.8 .................................................................................. WASHER, SPRING DIN-127 A-8 ................................................................................... WASHER, SAFETY SKZ 8 DT-320................................................................................. HEXAGON NUT DIN-934 - 8 M-8 BICROMATIZED .......................................................

SECTION

1

Part. N 10193266 30338246 30323032 30338245 30333159 30377908 10120806 10006953 10148266 10119817 10148244 10011300 10001808 10001859 10001572 10138329 10001248

Revision: 15 April, 2004

1 - 14

SECTION

TOOLBOX ASSEMBLY - ALUMINIUMDocument No.: 3050220811

1

14 16 13

25,26

32 16 4 16 20 31 17 15 19 33 30

14 13 16 2 5 16 16 14

20 16 6 1 34 27

16 20

16 20

18

8 19 15 17 28

29

30

24 23 23

24

9 12 21 10

22 7

3

1 - 15

Revision: 10 March, 2004

TOOLBOX ASSEMBLY - ALUMINIUM

SECTION

Document No.: 30502208Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Qt. 1 1 2 1 1 2 4 4 2 2 6 8 4 8 8 20 14 2 8 10 2 8 16 16 BAR BAR 8 14 1 2 1 1 Description TOOLBOX WELDMENT (ALUMINUM) ........................................................................... DECK PLATE (ALUMINUM) ........................................................................................... DOOR.............................................................................................................................. REAR BRACKET ............................................................................................................ ANGLE BRACKET .......................................................................................................... RUBBER ......................................................................................................................... INTERNAL HINGE 120 GRADES ................................................................................... GAS SPRING 100N ........................................................................................................ HANDLE .......................................................................................................................... KEY ................................................................................................................................. SCREW DIN - 963 M-5 X 16 ........................................................................................... SCREW DIN - 933 M-5 X 16 - 8.8 ................................................................................... SCREW DIN - 933 M-12 X 25 - 8.8 ................................................................................. SCREW DIN - 933 M-12 X 30 - 8.8 ................................................................................. WASHER SAFETY SKM 8 - DT 320 ............................................................................... WASHER SAFETY SKM 12 - DT 320 ............................................................................. NUT DIN - 985 M-5 - 8 .................................................................................................... NUT DIN - 985 M-12 - 8 .................................................................................................. NUT DIN - 934 M-8 - 8 .................................................................................................... NUT DIN - 934 M-12 - 8 .................................................................................................. HANDLE GASKET .......................................................................................................... SCREW DIN 7991 M-6 X 16 ........................................................................................... WASHER SAFETY SKM 6 ............................................................................................. NUT DIN - 934 M-6 ......................................................................................................... SPECIAL GLUE SIKAFLEX 252 BLACK ....................................................................... ACTIVATOR - SIKA ........................................................................................................ SCREW DIN 7991 M-6 X 20 ........................................................................................... WASHER FLAT DIN 125 - B 5,30 ................................................................................... LOCKING PLUG D 102,5 ................................................................................................ LOCKING PLUG 1 - GPN 300 ....................................................................................... PLUG ALLIANCE PLASTICS SR-2................................................................................. RUBBER # 4,0 X 525 X 1375..........................................................................................

1Part. N 30365867 10190462 30365868 30365869 10156307 30365871 30361946 30365872 30338521 30338523 10029319 10001740 10001513 10001517 10129842 10129840 30368548 10009876 10001248 10001254 30338522 10189225 10134153 10001244 30368551 30368552 10189226 10013290 10179276 10047021 30368545 30368547 30368546 10149005

2,7m PROTECTION RUBBER ................................................................................................. 3,1m PROTECTION RUBBER .................................................................................................

Revision: 10 March, 2004

1 - 16

SECTION

1

PROTECTION, HYDRAULIC COMPONENTS SIDE RIGHTDocument No.: 30502209 - 1

18 23 1

23 28

31 11 32 13 32 34 30 14 17 15 16 12 33 33 21 29 SEE DOCUMENT 30502222 - 1 SECTION 4 26 10 29

1 - 17

Revision: 10 March, 2004

PROTECTION, HYDRAULIC COMPONENTS SIDE RIGHTDocument No.: 30502209 - 1Pos 1 10 11 12 13 14 15 16 17 18 21 23 26 28 29 30 31 32 33 34 Qt. 1 1 4 1 1 2 2 1 8 9 2 64 8 9 5 8 8 16 16 8 Description DECK PLATE (ALUMINUM) ........................................................................................... SEPARATOR .................................................................................................................. INTERNAL HINGE 120 GRADES ................................................................................... RIGHT DOOR ................................................................................................................. LEFT DOOR .................................................................................................................... HANDLE .......................................................................................................................... HANDLE GASKET .......................................................................................................... KEY ................................................................................................................................. SCREW DIN - 933 M-5 X 16 - 8.8 ................................................................................... SCREW DIN - 933 M-8 X 25 - 8.8 ................................................................................... SCREW DIN - 933 M-10 X 60 - 8.8 ................................................................................. WASHER SAFETY SKM 8 - DT 320 ............................................................................... NUT DIN - 985 M-5 - 8 .................................................................................................... NUT CLIPS M-8 .............................................................................................................. NUT DIN - 934 M-10 - 8 .................................................................................................. SCREW DIN 7991 M-6 X 16 ........................................................................................... SCREW DIN 7991 M-6 X 16 ........................................................................................... WASHER SAFETY SKM 6 - DT 320 ............................................................................... NUT DIN - 934 M-6 - 8 .................................................................................................... WASHER FLAT DIN 125 B-5,30 ....................................................................................

SECTION

1Part. N 30365874 30365876 30361946 30365877 30365878 30338521 30338522 30338523 10001740 10001808 10001888 10129842 30368548 10190105 10001250 10189225 10189226 10134153 10001244 10013290

Revision: 10 March, 2004

1 - 18

SECTION

1

PROTECTION, HYDRAULIC COMPONENTS SIDE RIGHTDocument No.: 30502209 - 2

2723X

7

8

Y

623

23

1829

18

22

25

23

28

24

195Z

2423

9

HY

DR AU

LIC

1824

TA NK

27

23

20

2327

23

18

1

1823

27 23

2

327

2723

2323

4

23

18

1823

Y

X

18

2723Z1 - 19 Revision: 10 March, 2004

PROTECTION, HYDRAULIC COMPONENTS SIDE RIGHTDocument No.: 30502209 - 2Pos 1 2 3 4 5 6 7 8 9 18 19 20 22 23 24 25 27 28 29 Qt. 1 1 1 1 1 1 1 1 1 26 1 1 2 52 3 2 23 3 1 Description DECK PLATE (ALUMINUM) ........................................................................................... UNION PLATE ................................................................................................................ UNION PLATE ................................................................................................................ BRACKET PLATE ........................................................................................................... COVER PLATE ............................................................................................................... ANGLE BRACKET .......................................................................................................... BRACKET PLATE ........................................................................................................... ANGLE BRACKET .......................................................................................................... ANGLE BACKET ............................................................................................................. SCREW DIN - 933 M-8 X 25 - 8.8 ................................................................................... SCREW DIN - 933 M-10 X 16 - 8.8 ................................................................................. SCREW DIN - 933 M-10 X 20 - 8.8 ................................................................................. SCREW DIN - 933 M-12 X 25 - 8.8 ................................................................................. WASHER SAFETY SKM 8 - DT 320 ............................................................................... WASHER SAFETY SKM 10 - DT 320 ............................................................................. WASHER SAFETY SKM 12 - DT 320 ............................................................................. NUT DIN - 934 M-8 - 8 .................................................................................................... NUT CLIPS M-8 .............................................................................................................. NUT DIN - 934 M-10 - 8 ..................................................................................................

SECTION

1Part. N 30365874 10189784 10189783 30365879 30365880 10190537 10194668 10194669 10175520 10001808 10001854 10001855 10001513 10129842 10129841 10129840 10001248 10190105 10001250

Revision: 10 March, 2004

1 - 20

Section Contents2 POWERPage#

GEAR BOX STIEBEL 4496 WITH SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10201848 . . . 2-1 HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 0,825 : 1 - VIEW FRONT . . . . 30502249-1 . . 2-3 HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 0,825 : 1 - VIEW REAR. . . . . . 30502249-2 . . 2-5 HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 1,054 : 1 - VIEW FRONT . . . . 30502250-1 . . 2-7 HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 1,054 : 1 - VIEW REAR. . . . . . 30502250-2 . . 2-9 AIR SUPPLY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502241 . . . 2-11

SECTION

2

GEAR BOX STIEBEL 4496 WITH SUPPORTDocument No.: 10201848

8 13 7 12 12

12

16

2

1 12 13 2 3 3 15 17

7

5

10 14

4 11 6 3 9 20 19 14 21 16 22

22 182-1 Revision: 10 March, 2004

GEAR BOX STIEBEL 4496 WITH SUPPORTDocument No.: 10201848Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Qt. 1 2 4 1 4 10 16 10 16 2 10 32 20 4 4 17 10 16 2 1 1 2 Description DRIVE FRAME ................................................................................................................ FIXTURE ......................................................................................................................... MEGI CONE .................................................................................................................... BRACKET ....................................................................................................................... SCREW BOLT DIN 931-8.8 M-20 X 130......................................................................... SCREW DIN 933-8.8 M-20 X 55 ..................................................................................... SCREW DIN 933-8.8 M-16 X 40 ..................................................................................... SCREW DIN 933-10.9 M-12 X 35 ................................................................................... SCREW DIN 933-8.8 M-10 X 30 ..................................................................................... SCREW DIN 933-8.8 M-8 X 30 ....................................................................................... WASHER SAFETY SKM 20 ............................................................................................ WASHER SAFETY SKM 16 ............................................................................................ WASHER SAFETY SKM 12 ............................................................................................ WASHER SAFETY SKM 8 .............................................................................................. NUT DIN 985-8 M-20 ...................................................................................................... NUT DIN 934-10 M-16 .................................................................................................... NUT DIN 934-10 M-12 .................................................................................................... NUT DIN 985-8 M-10 ...................................................................................................... NUT DIN 934-8 M-8 ........................................................................................................ SUPPORT CPL. .............................................................................................................. SCREW DIN 933-8.8 M-16 X 40 ..................................................................................... FIXING PLATE ................................................................................................................

SECTION

2

Part. N 10200874 10200878 10200882 10200881 10001863 10001413 10001338 10001523 10001861 10001812 10145474 10133552 10129840 10129842 10009598 10001262 10001255 10001283 10001248 10202443 10003580 10201844

Revision: 10 March, 2004

2-2

SECTION

2

HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 0,825 : 1 - VIEW FRONTDocument No.: 30502249 - 1

48531

54 55

5123

G5

50

55276 8

52

54F

4

4755 54H

49

13014 3

C23 12

41

11

19

18

D10

40

A4154

19

21

B120

24

29 63

15

3322

16

62

2737

26

56

2

3A - SEE "C" DOC. 30502222-5 SEC.4 PRESSURE FILTER B - SEE "V" DOC. 30502229-2 SEC.8 HYDR. TANK C - SEE "A" DOC. 30502206 SEC.8 OIL COOLERD - SEE "A" DOC. 30502222-4 SEC.4 CONC. PUMP/ AGIT. F - SEE "S" DOC. 30502229-2 SEC.8 HYDR. TANK G - SEE "T" DOC. 30502229-2 SEC.8 HYDR. TANKH - SEE "R" DOC. 30502229-2 SEC.8 HYDR. TANK

456

61

605758 59

2-3

Revision: 10 March, 2004

HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 0,825 : 1 - VIEW FRONTDocument No.: 30502249 - 1Pos 1 3 4 5 6 8 10 11 12 14 15 16 18 19 20 21 22 23 24 26 27 29 30 33 37 40 41 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Qt. 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1 1 2 1 1 2 8 1 1 2 2 1 1 1 1 1 1 1 1 1 3 2 1 4 4 1 1 4 1 Description TRANSFER CASE .......................................................................................................... FIXED DISPLACEMENT PUMP 22/ 31L ........................................................................ FIXED DISPLACEMENT PUMP 31+31+11 .................................................................... MOUNTING FLANGE A11VO 40 .................................................................................... COUPLING PIECE .......................................................................................................... O-RING 100 X 2,5 ........................................................................................................... HOSE HIGH PRESSURRE 13 X 3200 ........................................................................... HOSE HIGH PRESSURRE 16 X 2400 ........................................................................... HOSE HIGH PRESSURRE 20 X 550 ............................................................................. SAE THREADED FLANGE 600 PSI ............................................................................... FITTING STR WFS 25 - S / 55........................................................................................ FITTING STR WFS 16 - S / 35........................................................................................ FITTING TEE ETSD - 25 - S ........................................................................................... FITTING EL EWSD - 25 - S ............................................................................................ FITTING EWSD - 38 - S .................................................................................................. HOSE HIGH PRESSURRE 8 X 1600 ............................................................................. SCREW DIN 933-8.8 M-12 X 30 ..................................................................................... HOSE HIGH PRESSURRE 20 X 1200 ........................................................................... FITTING GES 38 - SR..................................................................................................... SCREW DIN 912 - 12.9 M-10 X 25 ................................................................................. SCREW DIN 912-8.8 M-12 X 30 ..................................................................................... O-RING 45 X 3 ................................................................................................................ FITTING EL EWSD - 20 - S ............................................................................................ WASHER SAFETY SKM 12 ............................................................................................ WASHER SAFETY SKZ 10 - DT 320.............................................................................. FITTING STR GES - 12 L/M 18 X 1.5 ............................................................................. FITTING STR GES - 20 - SR 3/4 ................................................................................... SUCTION S-38 X HOSE 2 ............................................................................................. HYDRAULIC TUBE L - 25,00 X 745,00 ........................................................................ HYDRAULIC TUBE L - 38,00 X 470,00 ........................................................................ HYDRAULIC TUBE L - 25,00 X 786,00 ........................................................................ HYDRAULIC TUBE L - 25,00 X 696,00 ........................................................................ SUCTION S-25 X HOSE 2 ............................................................................................ SUCION TO HOSE DN-50 .............................................................................................. HOSE CLAMP MSA 61 - 69mm. ..................................................................................... SUCTION HOSE 2 - 37 HW........................................................................................... FITTING STR WFS 25 - S / 55........................................................................................ FITTING EL EWSD - 25 - S ............................................................................................ SCREW DIN 912 M-6 X 25 ............................................................................................. SPRING WASHER DIN 127 A-6 ..................................................................................... FLANGE CONEXTION S-25 ........................................................................................... O-RING 25,12 X 1,78 ...................................................................................................... NUT DIN 7980 D -12 ....................................................................................................... FLANGE CONECTION R 1.1/2......................................................................................

SECTION

2Part. N 10199588 10174306 10189715 10172505 10199598 10201054 10081340 30302244 10049956 10030007 10012216 10008072 10008046 10018417 10018530 10018482 10011517 10049961 10008118 10000971 10009851 30368554 10018850 10129840 10136867 10008071 10008110 30368555 30368556 30368557 30368558 30368559 30361980 30361981 30301705 30303099 10012216 10018417 10011300 10001553 30363274 10000442 10001713 30368560 2-4

Revision: 10 March, 2004

SECTION

2

HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 0,825 : 1 - VIEW REARDocument No.: 30502249 - 2A - SEE "D" DOC. 30502230 - SEC.4 - STROKE LIMITER B - SEE "Y" DOC. 30502229-2 - SEC.8 - HYDR. TANK C - SEE "M" DOC. 30502217 - SEC.4 - CONT. BL. NG-30 + MPS D - SEE "U" DOC. 30502229-2 - SEC.8 - HYDR. TANKE - SEE "N" DOC. 30502217 - SEC.4 - CONT. BL. NG-30 + MPS

F - SEE "O" DOC. 30502229-2 - SEC.8 - HYDR. TANK

7

X

YD

72BA

75 74

71

F

2X

67

76 66

77

68

767978

Y

80C

73

E

93628

35

73

2581

131769

8170

2-5

Revision: 10 March, 2004

HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 0,825 : 1 - VIEW REARDocument No.: 30502249 - 2Pos 2 7 9 13 17 25 28 35 36 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 Qt. 1 1 1 1 1 4 4 4 4 1 1 1 1 2 1 2 1 1 1 1 4 4 1 2 Description VARIABLE DISPLACEMENT PUMP - 190 ..................................................................... O-RING 165 X 4 .............................................................................................................. O-RING 47,22 X 3,53 ...................................................................................................... SAE THREADED FLANGE 600 PSI ............................................................................... FITTING STR GES - 38 - SR 1.1/2 - WD ....................................................................... SCREW DIN 933-8.8 M-20 X 65 ..................................................................................... SCREW DIN 912-8.8 M-16 X 50 ..................................................................................... WASHER SAFETY SKM 20 ............................................................................................ WASHER SAFETY SKZ 16............................................................................................. SUCTION FLANGE DN-3.1/2 ........................................................................................ HOSE CLAMP MSA 105 - 117mm. ................................................................................. SUCTION HOSE 4 ......................................................................................................... FITTING TEE ELSD - 38 - S ........................................................................................... FITTING EL EWSD - 38 - S ............................................................................................ HOSE HIGH PRESSURE 8 X 2600 ................................................................................ HOSE HIGH PRESSURE 20 X 2100 .............................................................................. HOSE HIGH PRESSURE 25 X 2100 .............................................................................. RING CUPRE A-12,00/16,00 CU DIN 7603 .................................................................... MALE PLUG M-12 X 1,5 DIN 908-5.8 ............................................................................. BEND DIAM. 3.1/2 - ASTM @234 -90 .......................................................................... TUBE 4........................................................................................................................... SCREW DIN 912-12.9 M-16 X 30 ................................................................................... NUT DIN 127 A-16 .......................................................................................................... SAE - SEAL 3000PSI ...................................................................................................... CONEXO ADAPTADORA REDS 38/30 S ....................................................................

SECTION

2Part. N 10200404 10000495 10015089 10168611 10008120 10001420 10001323 10145474 10139855 30368561 30368562 30368563 10008036 10018530 10093579 10013234 30347677 10010018 10068022 30368564 30368565 10001136 10011594 10200271 10194719

Revision: 10 March, 2004

2-6

SECTION

2

HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 1:1,054 - VIEW FRONTDocument No.: 30502250 - 1

4853

1

54 55

512

G527

350

55 54

52

4

F6

8

4755 54H1

49

C30

23

12

14

41

340

11

1919

18

D10

A4

21

15

B

120

24

29 6362

433

15

16

22

273756

26

2

3A - SEE "C" DOC. 30502222-5 SEC.4 PRESSURE FILTER B - SEE "V" DOC. 30502229-2 SEC.8 HYDR. TANK C - SEE "A" DOC. 30502206 SEC.8 OIL COOLERD - SEE "A" DOC. 30502222-4 SEC.4 CONC. PUMP/ AGIT. F - SEE "S" DOC. 30502229-2 SEC.8 HYDR. TANK G - SEE "T" DOC. 30502229-2 SEC.8 HYDR. TANKH - SEE "R" DOC. 30502229-2 SEC.8 HYDR. TANK

4565760

61

58 59

2-7

Revision: 10 March, 2004

HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 1:1,054 - VIEW FRONTDocument No.: 30502250 - 1Pos 1 3 4 5 6 8 10 11 12 14 15 16 18 19 20 21 22 23 24 26 27 29 30 33 37 40 41 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Qt. 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1 1 2 1 1 2 8 1 1 2 2 1 1 1 1 1 1 1 1 1 3 2 1 4 4 1 1 4 1 Description TRANSFER CASE .......................................................................................................... FIXED DISPLACEMENT PUMP 22/ 31L ........................................................................ FIXED DISPLACEMENT PUMP 31+31+11 .................................................................... MOUNTING FLANGE A11VO 40 .................................................................................... COUPLING PIECE .......................................................................................................... O-RING 100 X 2,5 ........................................................................................................... HOSE HIGH PRESSURRE 13 X 3200 ........................................................................... HOSE HIGH PRESSURRE 16 X 2400 ........................................................................... HOSE HIGH PRESSURRE 20 X 550 ............................................................................. SAE THREADED FLANGE 600 PSI ............................................................................... FITTING STR WFS 25 - S / 55........................................................................................ FITTING STR WFS 16 - S / 35........................................................................................ FITTING TEE ETSD - 25 - S ........................................................................................... FITTING EL EWSD - 25 - S ............................................................................................ FITTING EWSD - 38 - S .................................................................................................. HOSE HIGH PRESSURRE 8 X 1600 ............................................................................. SCREW DIN 933-8.8 M-12 X 30 ..................................................................................... HOSE HIGH PRESSURRE 20 X 1200 ........................................................................... FITTING GES 38 - SR..................................................................................................... SCREW DIN 912 - 12.9 M-10 X 25 ................................................................................. SCREW DIN 912-8.8 M-12 X 30 ..................................................................................... O-RING 45 X 3 ................................................................................................................ FITTING EL EWSD - 20 - S ............................................................................................ WASHER SAFETY SKM 12 ............................................................................................ WASHER SAFETY SKZ 10 - DT 320.............................................................................. FITTING STR GES - 12 L/M 18 X 1.5 ............................................................................. FITTING STR GES - 20 - SR 3/4 ................................................................................... SUCTION S-38 X HOSE 2 ............................................................................................. HYDRAULIC TUBE L - 25,00 X 745,00 ........................................................................ HYDRAULIC TUBE L - 38,00 X 470,00 ........................................................................ HYDRAULIC TUBE L - 25,00 X 786,00 ........................................................................ HYDRAULIC TUBE L - 25,00 X 696,00 ........................................................................ SUCTION S-25 X HOSE 2 ............................................................................................ SUCION TO HOSE DN-50 .............................................................................................. HOSE CLAMP MSA 61 - 69mm. ..................................................................................... SUCTION HOSE 2 - 37 HW........................................................................................... FITTING STR WFS 25 - S / 55........................................................................................ FITTING EL EWSD - 25 - S ............................................................................................ SCREW DIN 912 M-6 X 25 ............................................................................................. SPRING WASHER DIN 127 A-6 ..................................................................................... FLANGE CONEXTION S-25 ........................................................................................... O-RING 25,12 X 1,78 ...................................................................................................... NUT DIN 7980 D -12 ....................................................................................................... FLANGE CONECTION R 1.1/2......................................................................................

SECTION

2Part. N 10199588 10174306 10189715 10172505 10199598 10201054 10081340 30302244 10049956 10030007 10012216 10008072 10008046 10018417 10018530 10018482 10011517 10049961 10008118 10000971 10009851 30368554 10018850 10129840 10136867 10008071 10008110 30368555 30368556 30368557 30368558 30368559 30361980 30361981 30301705 30303099 10012216 10018417 10011300 10001553 30363274 10000442 10001713 30368560 2-8

Revision: 10 March, 2004

SECTION

2

HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 1:1,054 - VIEW REARDocument No.: 30502250 - 2A - SEE "D" DOC. 30502230 - SEC.4 - STROKE LIMITER B - SEE "Y" DOC. 30502229-2 - SEC.8 - HYDR. TANK C - SEE "M" DOC. 30502217 - SEC.4 - CONT. BL. NG-30 + MPS D - SEE "U" DOC. 30502229-2 - SEC.8 - HYDR. TANKE - SEE "N" DOC. 30502217 - SEC.4 - CONT. BL. NG-30 + MPS F - SEE "O" DOC. 30502229-2 - SEC.8 - HYDR. TANK

7

X

YD

72B

A

75 74

71

F

2X

6776 66

7776

68

Y

79

78

80C

739

E

35

7325

3628

131769

81

81

702-9 Revision: 10 March, 2004

HYDRAULIC SYSTEM, GEAR BOX TYPE 4496, i = 1: 1,054 - VIEW REARDocument No.: 30502250 - 2Pos 2 7 9 13 17 25 28 35 36 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 Qt. 1 1 1 1 1 4 4 4 4 1 1 1 1 2 1 2 1 1 1 1 4 4 1 2 Description VARIABLE DISPLACEMENT PUMP - 190 ..................................................................... O-RING 165 X 4 .............................................................................................................. O-RING 47,22 X 3,53 ...................................................................................................... SAE THREADED FLANGE 600 PSI ............................................................................... FITTING STR GES - 38 - SR 1.1/2 - WD ....................................................................... SCREW DIN 933-8.8 M-20 X 65 ..................................................................................... SCREW DIN 912-8.8 M-16 X 50 ..................................................................................... WASHER SAFETY SKM 20 ............................................................................................ WASHER SAFETY SKZ 16............................................................................................. SUCTION FLANGE DN-3.1/2 ........................................................................................ HOSE CLAMP MSA 105 - 117 ........................................................................................ SUCTION HOSE 2 - 37 HW........................................................................................... FITTING TEE ELSD - 38 - S ........................................................................................... FITTING EL EWSD - 38 - S ............................................................................................ HOSE HIGH PRESSURE 8 X 2600 ................................................................................ HOSE HIGH PRESSURE 20 X 2100 .............................................................................. HOSE HIGH PRESSURE 25 X 2100 .............................................................................. RING CUPRE A-12,00/16,00 CU DIN 7603 .................................................................... MALE PLUG M-12 X 1,5 DIN 908-5.8 ............................................................................. BEND DIAM. 3.1/2 - ASTM @234 -90 .......................................................................... TUBE 4........................................................................................................................... SCREW DIN 912-12.9 M-16 X 30 ................................................................................... NUT DIN 127 A-16 .......................................................................................................... SAE - SEAL 3000PSI ...................................................................................................... CONEXO ADAPTADORA REDS 38/30 S ...................................................................

SECTION

2Part. N 10200404 10000495 10015089 10168611 10008120 10001420 10001323 10145474 10139855 30368561 30368562 30303099 10008036 10018530 10093579 10013234 30347677 10010018 10068022 30368564 30368565 10001136 10011594 10200271 10194719

Revision: 10 March, 2004

2 - 10

SECTION

AIR SUPPLY SYSTEM 12VDocument No.: 30502241

2

8

6

Z

Y

X

TAA

1213 3

6CHAVE DE PARTIDA ELTRICA DA VLVULA

8 1 14 4 6 11 10 1 5 X 8 7 8 8 7VLVULA DO CAMINHO

YZ

9 2 8

8

RE S DE ER AR VAT R I

O

2 - 11

Revision: 10 March, 2004

AIR SUPPLY SYSTEM 12V

SECTION

Document No.: 30502241Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Qt. 1 1 1 2 1 5 2 10m 2 2 2 2 2 1 Description PRESSURE REGULATOR 1/4 NPT .............................................................................. BRACKET ....................................................................................................................... CONTROL BLOCK, CONCRETE PUMP & AGITATOR 12V .......................................... SILENCIATOR G.1/8 .................................................................................................... FITTING TEE 1/4 ........................................................................................................... FITTING L 1/8 X 8 ....................................................................................................... FITTING 1/4 X 8 ............................................................................................................. TUBE NYLON 8 X 5.7 REF. 8057TU .............................................................................. SCREW DIN 94 - 5.8 M-4 X 30 ....................................................................................... SCREW DIN 933-8.8 M-6 X 16 ....................................................................................... WASHER, FLAT A - 6,40 DIN 125 .................................................................................. NUT DIN 985 M-4............................................................................................................ NUT DIN 985 M-6............................................................................................................ ELECTRICAL/PNEUMATIC VALVE 12V ........................................................................

2Part. N 30365896 30365897 10200019 30365900 30326106 30365901 30365902 30305208 10007008 10001762 10011106 10001230 10011985 30365898

Revision: 10 March, 2004

2 - 12

Section Contents3 CONCRETE PUMPPage#

CONCRETE PUMP KIT, P 2023 - 110/ 75 HDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10196562 . . . 3-1 ROCK VALVE RMSS, DN- 230/ 210/ 180 - ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 10164492 . . . 3-3 ROCK VALVE HOUSING RMSS, DN- 230/ 210/ 180 - ASSEMBLY . . . . . . . . . . . . . . 10164486 . . . 3-5 SLEWING CYLINDER, D-80/ 45 X 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10094569 . . . 3-7 COVER ASSEMBLY DICHARGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10036433 . . . 3-9 MATERIAL CYLINDER DN-230 (9) X 2000, ROCK . . . . . . . . . . . . . . . . . . . . . . . . . . 10078662 . . . 3-11 RAM DN-230/ 75 WITH FIXTURE, ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10185721 . . . 3-13 WATER BOX ASSEMBLY, DN-230 MATERIAL CYLINDER . . . . . . . . . . . . . . . . . . . . 10023821 . . . 3-15 DIFFERENTIAL CYLINDER D-125/ 75 X 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10176356 . . . 3-17 CONTROL BLOCK, NG-30 S1 - S2 - S3 WITH FITTINGS. . . . . . . . . . . . . . . . . . . . . . 10183125 . . . 3-19 CONTROL S1 - S2 (NG-30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10183124 . . . 3-21 CONTROL S1 - S2 (NG-30) - DETAILED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10182435 . . . 3-23 CONTROL UNIT SV F S1 - S2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10171772 . . . 3-25 CONTROL S3 (NG-30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10183119 . . . 3-27 MPS - VLB - 4/2 - 2 - RV VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10183171 . . . 3-29 CONTROL BLOCK MPS VALVE DN-230 MAT. CYLINDER WITH DN-125 DIF. CYL. 10166283 . . . 3-31 GREASE MANIFOLD ASSEMBLY, ROCK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502157 . . . 3-33

SECTION CONCRETE PUMP KIT, M - ROCK

3

P 2023 - 110/ 75 HDRDocument No.: 10196562

6

7

1 B X

5

8 2

4 3

1

3-1

Revision: 01 June, 2002

CONCRETE PUMP KIT, M - ROCK P 2023 - 110/ 75 HDRDocument No.: 10196562Pos 1 2 3 4 5 6 7 8 Qty. 1 2 2 1 2 1 1 1 Description ROCK VALVE UNIT RMSS DN-230/ 210/ 180 - ASSEMBLY......................................... PUMPING CYLINDER DN-230 X 2000 - ASSEMBLY .................................................... RAM DN-230/ 75 - ASSEMBLY ...................................................................................... WATER BOX DN-230 - ASSEMBLY ............................................................................... DIFFERENTIAL CYLINDER DN-110/ 75 - ASSEMBLY.................................................. CONTROL BLOCK NG-30 S1-S2-S3 - CPL - ASSEMBLY............................................. VALVE MPS - VBL - 4/2 - 2 - RV - ASSEMBLY .............................................................. CONTROL BLOCK SUPPORT - WELDMENT................................................................

SECTION

3

Part. No. 10164492 10078662 10185721 10023821 10176356 10183125 10183171 10185999

Revision: 01 June, 2002

3-2

SECTION ROCK VALVE RMSS, DN- 230/ 210/ 180

3

ASSEMBLYDocument No.: 10164492

39

2

3

40

41

6

7

9

84SEE DOCUMENT No 10164486 SECTION 3

10

11 10 12

5

1

SEE DOCUMENT No 10094569 SECTION 3

13 1415

1819

16

17

29 30

20

31

21

32

22

23 24 25 263-3

33

34

35

36

27

37

28Revision: 10 March, 2004

38

ROCK VALVE RMSS, DN- 230/ 210/ 180 ASSEMBLYDocument No.: 10164492Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Qty. 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 7 7 1 1 1 1 1 1 1 2 1 Description ROCK VALVE HOUSING RMSS, DN-230/210/180 - ASSEMBLY ................................. DISC DIN 9021 A21 ST................................................................................................... COVER............................................................................................................................ COVER DISCHARGE ..................................................................................................... SLEWING CYLINDER D-80/ 45 X 185 ........................................................................... WASHER SKM 12 DT-320 .............................................................................................. BAR ................................................................................................................................. SLEWING LEVER M 336 ................................................................................................ BOLT D-45 X 124/ 19 - 8.8.............................................................................................. RING SPACING A9 X 51/ 45,5 ....................................................................................... HYDRAULIC CYLINDER DN-80/ 45 X 185..................................................................... GREASE NIPPLE CM10 X 1 DIN-7141 .......................................................................... BUSHING ........................................................................................................................ CLAMP D-85 ................................................................................................................... SCREW DIN-931 M 30 X 150 - 8.8 ................................................................................. SAFETY DISC S-30 ........................................................................................................ SHAFT TWO BOLT ......................................................................................................... SLEEVE SPACING ......................................................................................................... SHAFT ROCK ................................................................................................................. RING CUTTING DN-210 ................................................................................................. SPRING PRESSURE DN-210 ........................................................................................ RING SUPPORT DN-210................................................................................................ ROCK DN-210/ 180......................................................................................................... KIDNEY DN-210.............................................................................................................. HOUSING LINING DN-180 - OUTLET SIDE .................................................................. COVER............................................................................................................................ SAFETY DISC D-16 ........................................................................................................ SCREW DIN-933 M 16 X 35 - 8.8 ................................................................................... RING NUT W/ STUD DIN 580 M 10................................................................................ GREASE NIPPLE DIN-71412 AM 10 X 1 - 5.8 ............................................................... SAFETY DISC A-24 DIN-127 .......................................................................................... SCREW DIN-933 M 24 X 60 - 8.8 ................................................................................... RING 70 X 8 ................................................................................................................ BEARING BUSHING - HOUSING COVER ..................................................................... DISC SETTING ............................................................................................................... NUT TENSION ................................................................................................................ SPRING WASHER DIN-127 A-16 ................................................................................... SCREW DIN-933 M 16 X 30,- 8.8 ................................................................................... SCREW DIN-933 M 20 X 55 - 8.8 A3C ........................................................................... RING 94 X 3 ................................................................................................................ SCREW DIN-933 M 12 X 25- 8.8 - A2C ..........................................................................

SECTION

3

Part. No. 10164486 10016320 10018073 10036433 10094569 10129840 10018072 10018071 10018069 10018070 10094569 10007884 10118219 10109026 10001295 10015401 10064073 10017393 10059558 10063939 10064472 10158880 10059467 10029138 10018046 10018027 10006723 10001332 10014781 10007886 10015400 10003579 10017436 10018047 10017396 10043980 10001594 10001596 10001413 10001052 10001513 3-4

Revision: 10 March, 2004

SECTION ROCK VALVE HOUSING RMSS, DN- 230/ 210/ 180

3

ASSEMBLYDocument No.: 10164486

14 4 19 18

15

6 7 10 11 7

17 5 13 12

8

1 9 3 16 2

3-5

Revision: 10 March, 2004

ROCK VALVE HOUSING RMSS, DN- 230/ 210/ 180 SECTION ASSEMBLYDocument No.: 10164486Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Qty. 1 1 1 2 1 1 2 1 1 9 9 3 3 3 3 2 1 2 2 1 Description HOUSING DN 230/ 210/ 180 .......................................................................................... BASE PLATE .................................................................................................................. WEARING INSERT PLATE............................................................................................. TRANSITION PIECE DN- 230/ 180 ................................................................................ SEALING COVER ........................................................................................................... COVER............................................................................................................................ BUSHING D-95/ 108 X 70 ............................................................................................... BUSHING ........................................................................................................................ BUSHING MB 35 30 DU ................................................................................................. HEXAGON SOCKET HEAD CAP SCREW ..................................................................... WASHER, SAFETY SKZ 16 DT-320............................................................................... SCREW DIN-933 M-10 X 40 ........................................................................................... WASHER DIN-125 B-10,5............................................................................................... SCREW DIN-7984 M-10 X 16 ......................................................................................... WASHER, SAFETY SKZ 10 DT-320............................................................................... PIN SPRING DIN-1481 D-16 X 32 .................................................................................. RING 95,00 X 8,00 ..................................................................................................... RING 225,00 X 3,00 .................................................................................................... RING 265,00 X 5,00 .................................................................................................... SILICONE TRANSPARENT ............................................................................................

3

Part. No. 10156313 10074769 10074768 10078435 10018035 10029441 10018037 10060528 10006726 10017437 10139855 10001865 10011143 10011969 10136867 10016321 10016241 10016665 10000663 10120864

Revision:10 March, 2004

SECTION SLEWING CYLINDER,

3

D-80/ 45 X 185Document No.: 10094569

1 40 41 28 14 33 21 7 2 3

20

34

5 27 4 24 23

12

11

15

13 18 23 10

19

13

18

15

24 11 12 14

26 9 22 33 6 30 31 303-7 Revision: 10 March, 2004

29

28

8

32

SLEWING CYLINDER, D-80/ 45 X 185Document No.: 10094569Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 26 26 27 28 29 30 31 32 33 34 40 41 42 Qty. 1 1 2 1 1 1 1 1 1 1 2 2 2 2 2 1 2 1 2 2 4 8 8 1 1 1 2 1 2 1 1 2 2 1 1 1 Description CYLINDER BEARING ..................................................................................................... SLEWING PIVOT ............................................................................................................ BOLT ............................................................................................................................... PIPE PROTECTION........................................................................................................ CYLINDER HEAD ........................................................................................................... PISTON ROD .................................................................................................................. CYLINDER PIPE ............................................................................................................. CYLINDER HEAD ........................................................................................................... RING TENSION .............................................................................................................. ROD EYE ........................................................................................................................ SPRING PRESSURE ...................................................................................................... SPRING BOLT EV 105 - 0199 ........................................................................................ VALVE PLUG EV 105 - 006C ......................................................................................... BALL STEEL DIN-5401 - 10............................................................................................ SEALING RING DIN-7303 A21 X 26 CU ........................................................................ SCREW PLUG ................................................................................................................ RING SAFETY 68 X 2,5 DIN-472.................................................................................... BEARING ARTICULSTED GE 45 DO -2 RS .................................................................. GREASE NIPPLE DIN-71412 CM 10 X 1, 5.8 ................................................................ BUSHING MB 3530 DU .................................................................................................. ANCHOR SCREW 20 X 570 M-20 X 40 - 10.9 ............................................................... NUT M-20 DIN-6915 - 10 DT 500 ................................................................................... DISC DIN-6916 M 21 C45 ............................................................................................... NUT DIN-934 M-42 X 3 ................................................................................................... SCRAPER 45 X 44 X 7 P 6-45........................................................................................ RING 56,00 X 4,00 ...................................................................................................... RING 72,00 X 4,00 ...................................................................................................... SCRAPER 45 X 44 X 7 P 6 - 45...................................................................................... GUIDE BAND 9287 - 076.519 ......................................................................................... PISTON SEALING OMK - 5 - 80 ..................................................................................... ROD SEALING R 32510055 45 X 60 X 11 ..................................................................... BACK RING PTFE D-80/ 73,6 X 1,5 ............................................................................... SCREW DIN-933 M-10 X 20 - 8.8 ................................................................................... PLUG DIN-908 - 5.8 A2C ................................................................................................ SEALING RING DIN-7603 A17 X 21 CU ........................................................................ SEAL KIT FOR SLEWING CYLINDER ..........................................................................

SECTION

3

Part. No. 10058466 10118218 10058467 10017554 10017555 10017556 10017557 10094649 10017559 10017560 10013054 10013054 10158538 10006002 10157392 10068021 10016233 10019455 10007884 10006726 10016797 10001232 10001509 10017021 10006804 10000749 10000933 10006804 10016234 10016235 10016236 10016238 10001855 10001767 10003956 10064756

Revision: 10 March, 2004

3-8

SECTION COVER ASSEMBLY DICHARGE

3

Document No.: 10036433

9 2

1

7 8 10

4 3 6 53-9 Revision: 10 March, 2004

6 5

COVER ASSEMBLY DICHARGEDocument No.: 10036433Pos 1 2 3 4 5 6 7 8 9 10 Qty. 1 1 1 1 4 4 1 1 1 6 Description LOCK CAP DN 250 ......................................................................................................... SEALING RING ............................................................................................................... CLAMP PIECE LEFT ...................................................................................................... CLAMP PIECE RIGHT .................................................................................................... SCREW DIN-912 M 12 X 70- 8.8 - A2C .......................................................................... SAFETY WASHER SKZ 16 DT-320................................................................................ SLEEVE TRAPTOR 16 X 2,5 X 17 DIN-2391 - C ........................................................... DISC DIN-9021, A-10,5 - ST ........................................................................................... NUT DIN-985 M-10 - 8 .................................................................................................... SCREW DIN-931 M-10 X 45 - 8.8 ...................................................................................

SECTION

3

Part. No. 10080782 10035783 10032789 10032788 10001203 10139855 10020389 10001381 10001283 10001307

Revision: 10 March, 2004

3 - 10

SECTION MATERIAL CYLINDER DN-230 (9) X 2000, ROCK

3

Document No.: 10078662

6 4 7 5 2 9 8

1

8 9 3 5 73 - 11 Revision: 10 March, 2004

MATERIAL CYLINDER DN-230 (9) X 2000, ROCK

SECTION

Document No.: 10078662Pos 1 2 3 4 5 6 7 8 9 Qty. 1 1 1 1 2 1 2 9 9 Description CYLINDER PUMPING DN-230 X 2000 - TEMPERAD.................................................... FLANGE, DN-230............................................................................................................ FLANGE DN-230............................................................................................................. RING LEAD - IN DN-230 ................................................................................................. RING HALF DN-230 - 262/ 242 X 12 .............................................................................. RING 270,00 X 3,00 .................................................................................................... RING 240,00 X 3,00 .................................................................................................... SCREW DIN-931 M-24 X 130 - 8.8 ................................................................................. WASHER, FLAT D-25 DIN-6916 C45 .............................................................................

3Part. No. 10019377 10004163 10078663 10003821 10003158 10000666 10000650 10001243 10001504

Revision:10 March, 2004

3 - 12

SECTION RAM DN-230/ 75 WITH FIXTURE, ASSEMBLY

3

Document No.: 10185721

7 3 6

5 4

4 5 2

1

3 - 13

Revision: 10 March, 2004

RAM DN-230/ 75 WITH FIXTURE, ASSEMBLYDocument No.: 10185721Pos 1 2 3 4 5 6 7 Qty. 1 1 1 4 4 3 3 Description RAM, FLANGE STYLE DN-230 ...................................................................................... CONCTION PIECE RAM DN-230 TO DIFFERENTIAL................................................... COUPLING HALF SECTION .......................................................................................... SCREW DIN-931 M 20 X 75 - 10.9 ................................................................................. BUSHING H 20 X 20,5/ 34 .............................................................................................. SCREW DIN-931 M-16 X 70 - 10.9 ................................................................................. DISC D-17 DIN-433 ST A3C ...........................................................................................

SECTION

3

Part. No. 10161634 10187193 10185708 10001834 10187342 10006333 10002052

Revision: 10 March, 2004

3 - 14

SECTION WATER BOX ASSEMBLY, DN-230 MAT. CYL.

3

Document No.: 10023821

9

6 10

2

8 11 7 4 4 18 5 14 5 21 17 15 12 3 18 16 13

1 19 203 - 15 Revision: 12 March, 2004

WATER BOX ASSEMBLY, DN-230 MAT. CYL.

SECTION

Document No.: 10023821Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Qty. 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 Description WATER BOX DN-230 - WELDMENT.............................................................................. WATER BOX COVER ..................................................................................................... LOCKING COVER .......................................................................................................... SCREW DIN-933 M 8 X 16- 8.8 ...................................................................................... GUARD WATER BOX ..................................................................................................... ALUMINIUM COVER ...................................................................................................... LEVER............................................................................................................................. DISC ................................................................................................................................ SPRING BOLT ................................................................................................................ SEALING ......................................................................................................................... SCREW DIN-561 M 8 X 30 - 8.8 ..................................................................................... COVER............................................................................................................................ CLAMPING LEVER ......................................................................................................... RHEADED ROD E16 X 407/ 46 ...................................................................................... SEALING ......................................................................................................................... NUT M-12 DIN-934 - 8 A2C ............................................................................................ SPLIT PIN ISO 1234 ....................................................................................................... WASHER, SAFETY SKM 8 DT 320 ................................................................................ SEALING RING DIN-7603 A-26 X 32 CU ....................................................................... PLUG DIN-908 R. 3/4 - 5.8 ............................................................................................ DECAL: WARNING, SAFETY GUARD IS MISSING.......................................................

3Part. No. 10023822 10014748 10014749 10001796 10138892 10012401 10002192 10002189 10013888 10012951 10009844 10002314 10079908 10024773 10006283 10001254 10001377 10129842 10003988 10001772 30337004

Revision: 12 March, 2004

3 - 16

SECTION DIFFERENTIAL CYLINDER D-110/ 75 X 2000

3

Document No.: 10176356

12

11 1 23 7 2 14 3 21 10 6 9 10

22 15 16 18 16 5 8 20 19 24 17 4

3 - 17

Revision: 11 March, 2004

DIFFERENTIAL CYLINDER D-110/ 75 X 2000Document No.: 10176356Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Qty. 1 1 1 1 1 4 3 12 4 8 3 1 2 5 1 2 1 3 1 1 1 1 1 1 Description CYLINDER WELDT D-110/ 75 ........................................................................................ DISC ................................................................................................................................ PISTON D-110/ 75 .......................................................................................................... PISTON ROD F-75 X 2292/ 16 - 50 ................................................................................ GUIDE BUSCHING D-110/ 75 ........................................................................................ SCREW DIN-6914 M-24 X 100 ....................................................................................... SCREW DIN-6914 M-16 X 100 ....................................................................................... SCREW DIN-912 M 12 X 60 - 12.9 ................................................................................. NUT HEXAGON DIN-6915 M-24 .................................................................................... WASHER DIN-6916 D-25 ............................................................................................... SCREW R.1/2 ................................................................................................................ SCREW R.1.1/2 ............................................................................................................. SCREW DIN-912 M-12 X 30 ........................................................................................... PISTON RING SG 110,00/ 100,80 X 3,00 ...................................................................... BACK-UP RING PTFE 110,00/ 102,00 X 1,50 ................................................................ RING GUIDE ................................................................................................................... BACK-UP RING 75 X 83 X 7........................................................................................... RING GUIDE ................................................................................................................... ROD SEALING 75,00 X 90,00 X 12,00 ........................................................................... ROD SEALING 75,00 X 90,00,X 8,50 ............................................................................. RING 73,00 X 5,00 .................................................................................................... RING 100,00 X 5,00 .................................................................................................... RING 174,00 X 3,00 .................................................................................................... ROD SEALING 75,00 X 8,00 X 7/8 ................................................................................

SECTION

3

Part. No. 10176357 10176358 10176359 10176360 10176361 10013565 10001470 10001200 10001238 10001524 10044494 10146056 10001186 10007990 10071952 10176283 10176284 10176287 10176286 10176285 10167680 10001113 10000511 10205023

Revision: 11 March, 2004

3 - 18

SECTION CONTROL BLOCK NG-30 S1 - S2 - S3

3

WITH FITTINGDocument No.: 10183125

8 10 10 11 66

11

8 9

9

3 4 5 3 12 5 12 12 9 5 1 8 2

4 13

13

9 8 12 7XB 1

3 - 19

Revision: 01 September, 2001

CONTROL BLOCK NG-30 S1 - S2 - S3 WITH FITTINGDocument No.: 10183125Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 Qty. 1 1 2 2 2 2 1 16 16 8 8 4 2 Description CONTROL BLOCK NG 30 - S1-S2-S3 ........................................................................... BEND 90 - 420 BAR....................................................................................................... FITTING EL EWSD ......................................................................................................... FLANGE HALF D - 1.1/4 - M-42 X 2 - 6000 PSI ............................................................ FLANGE HALF FH 6005 - 420 BAR ............................................................................... FITTING EL EWSD - 30 - S ............................................................................................ FLANGE SAE 1.1/2 - 6000 PSI...................................................................................... SCREW DIN-933 M 16 X 50- 8.8 .................................................................................... WASHER SKZ 16 - DT 320............................................................................................. SCREW DIN-933 M14 X 50 - 8.8 .................................................................................... WASHER SKZ 14 - DT 320............................................................................................. RING 47,22 X 3,53 ...................................................................................................... RING 37,69 X 3,53 ......................................................................................................

SECTION

3

Part. No. 10183124 10166205 10166206 10179627 10166001 10065682 10103792 10001347 10139855 10010682 10147062 10015089 10166320

Revision: 01 September, 2001

3 - 20

SECTION CONTROL S1-S2 (NG 30)

3

Document No.: 10183124

4

3

2

1

5

X B 1

6

3 - 21

Revision: 01 September, 2001

CONTROL S1-S2-S3 (NG 30)Document No.: 10183124Pos 1 2 3 4 5 6 Qty. 1 1 1 4 1 6 Description CONTROL S1 - S2 - S3 (NG 30) .................................................................................... CARTRIGE NG 32 DIN-24342 ........................................................................................ CONTROL UNIT SV.F. S1 - S2 .............