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Page 1: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Market Intelligence &

Consulting Institute http://www.marketresearch.com/Market Intelligence-

v3289/

Publisher Sample

Phone: 800.298.5699 (US) or +1.240.747.3093 or +1.240.747.3093 (Int'l)

Hours: Monday - Thursday: 5:30am - 6:30pm EST

Fridays: 5:30am - 5:30pm EST

Page 2: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

MPRPT03090831442

Abstract Industrial robots have been widely applied in a broad

range of fields such as assembly, production, electric

welding, spraying and painting, food packaging, and

component installation. Recent years, several companies

have seen aggressive investment in related technologies

or M&A activities, including Fanuc, ABB, KUKA, Yaskawa,

Mitsubishi, Hitachi, Sony, Toyota, Honda, and Samsung.

Even Foxconn has jumped on the bandwagon. This report

provides an overview of the industrial robot technologies

and thorough patent data mining results that reflect major

vendors' patent deployments and technology trends. Also

included are the outlook for the industrial robot market

and opportunities for perspective entrants.

by David Chen

Consumer Electronics

Industrial Robots:

Technology, Business

Opportunity and Patent

Analysis

Document Code: MPRPT03090831442 Publication Date: February 2015

Check out MIC on the Internet!

http://mic.iii.org.tw/english

Industry Intelligence Program

Page 3: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis __________________________________ i

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Table of Contents

Page

1 Technology Development ....................................................................... 1

1.1Type of Technology ........................................................................... 1

1.2 Component Systems ......................................................................... 2

2. Patent Mining .......................................................................................... 3

2.1 Patent Search ..................................................................................... 3

2.1.1 Selecting a Patent Database: ................................................... 4

2.1.2 Identifying Search Keywords:................................................ 4

2.1.3 Data Selection: .......................................................................... 4

2.1.4 Data Analysis: ........................................................................... 4

2.2 Trend Analysis ...................................................................................... 5

2.2.1 Text Mining ............................................................................... 5

2.2.2 Data Mining .............................................................................. 6

2.2.3 Relative R&D Strength ............................................................ 7

2.2.4 Results of Patent Index Analysis ........................................... 8

3. Market Outlook ..................................................................................... 10

MIC Perspective ........................................................................................ 20

Appendix .................................................................................................... 22

Research Scope .......................................................................................... 22

Glossary of Terms ..................................................................................... 23

List of Companies ..................................................................................... 24

Page 4: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

ii ___________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

List of Figures

Page

Figure 1 Illustration of Industrial Robots ............................................. 2

Figure 2 Industrial Robot Systems and Their Component Coverage ....................................................................................................... 3

Figure 3 Search Flow for Industrial Robot Patents ............................. 4

Figure 4 Industrial Robot Distribution Share by Sector ..................... 6

Figure 5 Worldwide Industrial Robot Patent Share by Field Type .. 6

Figure 6 Worldwide Industrial Robot Market Volume, 2010 – 2016 ............................................................................................................ 10

Figure 7 Worldwide Industrial Robot Market Volume Share by Application ................................................................................................. 11

Figure 8 Worldwide Industrial Robot Market Volume Share by Sector ........................................................................................................... 11

Figure 9 Worldwide Industrial Robot Market Volume Share by Robot Type ................................................................................................. 12

Figure 10 Industrial Robot Market Adoption Intensity by Country ....................................................................................................... 12

Figure 11 Chinese Industrial Robot Market Volume by Sector and Application ................................................................................................. 13

Figure 12 Taiwanese Industrial Robot Market Volume by Application and Robot Type ................................................................... 14

Figure 13 Worldwide Industrial Robot Market Value ..................... 15

Figure 14 Industrial Robot Market Value Share by Regional Market ......................................................................................................... 16

Figure 15 Illustration of Industrial Robots by Fanuc ........................ 16

Page 5: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis _________________________________ iii

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Figure 16 Illustration of Industrial Robots by ABB .......................... 17

Figure 17 Illustration of Industrial Robot by KUKA ........................ 17

Figure 18 Illustration of Industrial Robots by Yaskawa .................. 18

Page 6: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

iv __________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

List of Tables

Page

Table 1 Industrial Robot Category and Types ..................................... 2

Table 2 Key Technology Fields Identified By Text Mining ............... 4

Table 3 Technology Keyword Ranking by Number of Patents ........ 5

Table 4 Top 30 Assignees in the Field of Industrial Robot with Detailed Profile ............................................................................................ 8

Table 5 Top 10 Industrial Robot Patents ............................................... 9

Table 6 Matrix Analysis of 10 Most Important Industrial Robot Patents ........................................................................................................... 9

Table 7 Leading Industrial Robot Companies' Product Portfolios by Mechanical Structure .......................................................................... 16

Page 7: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis __________________________________ 1

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

1 Technology Development 1.1Type of Technology

The IFR (International Federation of Robotics) has defined industrial robots as an automatically controlled, reprogrammable, multipurpose manipulator programmable in three or more axes and may be used in industrial automation applications. The IFR has further categorized industrial robots into six types based on their mechanical structures: articulated robots, Cartesian/linear/gantry robots, SCARA (Selective Compliance Assembly Robot Arm) robots, cylindrical robots, parallel robots, and others. 1. Articulated robots: consisting of five to seven rotary joints. Various processing tools can be attached to the joints depending on user needs. The robots are designed with similar functions to a human arm and are used for loading, unloading, paint spraying, surface processing, testing, measuring, arc welding, spot welding, packaging, assembling, cutting machines, fixation, and operating, forging, and casting of special equipment. 2. Cartesian/gantry/linear robots: Cartesian robots are also known as gantry or linear robots. They make linear movements in three axes (X, Y, and Z) which are at right angles to each other. Servo and stepping motors are the fundamental units for driving the single-axe arm while balls-crew actuators, belts, and gear wheels along with gear racks form the transmission system. 3. SCARA robots: the robots contain two parallel rotary joints and one linear joint. The axes are parallel to each other and allow position and orientation in the horizontal plane. With a simple structure and quick reaction, this kind of robot is faster than other joint robots by several times. Therefore, SCARA robots are ideal for horizontal positioning or vertical assembly operations. SCARA robots, mainly used for carrying components and assembly, have been widely adopted in the plastic, automobile, electrical & electronic, pharmacy, and food industries.

Page 8: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

2 ___________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

4. Cylindrical robots: the robots consist of a motion axis which is capable of moving up and down and an arm that can be connected to an extendable axis and move in and out. The arm can rotate about the motion axis to achieve a cylindrical work area. 5. Parallel robots: also known as quadrilateral robots, this kind of robots get their name from their parallel arms. With a higher moving speed and better positioning result as well as higher repeat positioning accuracy, parallel robots have been widely used in streamlined production such as food packaging and component assembly operations.

Table 1 Industrial Robot Category and Types

Category of Robots Types

Industrial Robot

Articulated Robot

Cartesian/Linear/Gantry Robot

SCARA Robot

Cylindrical Robot

Parallel Robot

Other

Source: MIC, February 2015

Figure 1 Illustration of Industrial Robots

Source: Respective companies, compiled by MIC, January 2015

1.2 Component Systems

Articulated Robot Linear Robot

Parallel Robot

Gantry Robot

SCARA RobotCylindrical Robot

Page 9: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis __________________________________ 3

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Figure 2 Industrial Robot Systems and Their Component Coverage

Source: Respective companies, compiled by MIC, January 2015

2. Patent Mining 2.1 Patent Search

Page 10: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

4 ___________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

2.1.1 Selecting a Patent Database:

2.1.2 Identifying Search Keywords:

2.1.3 Data Selection:

2.1.4 Data Analysis:

Figure 3 Search Flow for Industrial Robot Patents

Source: MIC, January 2015

Table 2 Key Technology Fields Identified By Text Mining

Code Search Keyword 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

Page 11: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis __________________________________ 5

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

Source: MIC, February 2015

2.2 Trend Analysis

2.2.1 Text Mining

Table 4 Technology Keyword Ranking by Number of Patents

Number Technology Patents Number Technology Patents

1

2

3

4

5

6

7

8

9

10

Page 12: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

6 ___________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

11

12

13

14

Source: Respective companies, compiled by MIC, February 2015

2.2.2 Data Mining .

Figure 4 Industrial Robot Distribution Share by Sector

Source: MIC, February 2015

Figure 5 Worldwide Industrial Robot Patent Share by Field Type

Page 13: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis __________________________________ 7

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Source: MIC, January 2015

2.2.3 Relative R&D strength

Page 14: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

8 ___________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

Table 5 Top 30 Assignees in the Field of Industrial Robot with Detailed Profile

Assignee Number

of Patents

Citations Self-

Citations Inventors Nationality

Ave. Patent

Age

Year(s) since the

First Patent was

Filed

R&D Strength Ranking

Fanuc

ABB

Yaskawa

KUKA

Mitsubishi

Hitachi

ASEA

Sony

Kawasaki Heavy

Fujitsu

Siemens

Matsushita

Honda

Toyota

Stäubli International

AG

Seiko Epson Corp.

Tokico

Yamaguchi

Unimation, Inc.

Kobe Steel

Panasonic Corp.

Samsung

Denso Corpo.

Sick Ag

Comau

Nachi- Fujikoshi

Corp.

Hongfujin Precision

Toshiba

Foxconn

Canon

Source: MIC, February 2015

2.2.4 Results of Patent Index Analysis

Page 15: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis __________________________________ 9

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Table 6 Top 10 Industrial Robot Patents

No. US Patent No. Title Assignee

1

2

3

4

5

6

7

8

9

10

Source: MIC, February 2015

Table 7 Matrix Analysis of 10 Most Important Industrial Robot Patents

No. Patent

Number

Sector

Patent Generality

Index Filing Date Issue Date Assignee

Ele

ctrical

En

gin

eerin

g

Me

chan

ical

en

gin

ee

ring

Instru

men

ts

Oth

er F

ield

s

Co

mp

ute

r techn

olo

gy

Ele

ctrical m

achin

ery

, a

pp

ara

tus, en

erg

y

Au

dio

-visu

al te

chn

olo

gy

Ha

nd

ling

Tran

spo

rt

Mea

surem

ent

Civ

il en

gin

eerin

g

1

2

3

4

5

6

7

8

9

10

Note; CIT is short for California Institute of Technology and RRC is short for Robotics Research Corporation Source: MIC, February 2015

Page 16: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

10 __________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

3. Market Outlook

Figure 6 Worldwide Industrial Robot Market Volume, 2010 - 2016

Page 17: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis _________________________________ 11

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Source: MIC, February 2015

Figure 7 Worldwide Industrial Robot Market Volume Share by Application

Source: IFR, compiled by MIC, February 2015

Figure 8 Worldwide Industrial Robot Market Volume Share by Sector

Page 18: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

12 __________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

Source: IFR, compiled by MIC, February 2015

Figure 9 Worldwide Industrial Robot Market Volume Share by Robot Type

Source: IFR, compiled by MIC, February 2015

Figure 10 Industrial Robot Market Adoption Intensity by Country

Page 19: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis _________________________________ 13

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Source: IFR, compiled by MIC, February 2015

Figure 11 Chinese Industrial Robot Market Volume by Sector and Application

Page 20: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

14 __________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

Source: IFR, compiled by MIC, February 2015

Figure 12 Taiwanese Industrial Robot Market Volume by Application and Robot Type

Page 21: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis _________________________________ 15

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Source: IFR, compiled by MIC, February 2015

Figure 13 Worldwide Industrial Robot Market Value

Source: IFR, compiled by MIC, February 2015

Page 22: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

16 __________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

Figure 14 Industrial Robot Market Value Share by Regional Market

Source: IFR, compiled by MIC, February 2015

Table 7 Leading Industrial Robot Companies' Product Portfolios by Mechanical Structure

Name of Company

Mechanical Structure

Articulated Robot

Cartesian/ Gantry Robot/

Linear

SCARA Robot

Cylindrical Robot

Parallel Robot

Other

Source: Respective companies, compiled by MIC, February 2015

Figure 15 Illustration of Industrial Robots by Fanuc

Page 23: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis _________________________________ 17

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Source: Fanuc, compiled by MIC, February 2015

Figure 16 Illustration of Industrial Robots by ABB

Source: ABB, compiled by MIC, February 2015

Figure 17 Illustration of Industrial Robot by KUKA

Articulated Robot (ArcMate 0iA )

Articulated Robot (LR Mate 100iB RJ3iB)

Parallel Robots (Genkotsu-Robot 1)

Articulated Robot(IRB 120)

Paint Robot (IRB 5400)

Parallel Robots (IRB 360 FlexPicker )

Page 24: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

18 __________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

Source: KUKA, compiled by MIC, February 2015

Figure 18 Illustration of Industrial Robots by Yaskawa

Articulated Robots (KR 6 R700 fivve)

Articulated Robots (KR 30-3)

Articulated Robots (KR 6-2)

SCARA Robots (KR 5 scara R350)

Page 25: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis _________________________________ 19

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Source: Yaskawa, compiled by MIC, February 2015

Articulated Robots (VA 1400)

Articulated Robots (VS 50)

SCARA Robots (MYS 450)

Parallel Robots (MPP 3)

Page 26: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

20 __________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

MIC Perspective Patents Focused on Control, Handling, Machinery, and

Computing Technologies with Key Applications in Transport,

Semiconductor, Food, and Chemistry

Deteriorating Labor Market Conditions to Drive Demand for

Industrial Robots

Page 27: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis _________________________________ 21

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Page 28: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

22 __________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

Appendix Research Scope

This research focuses on the development of technologies and patents with regard to industrial robots, providing analysis on technical papers, product demonstration, patent analysis, patent index, key vendors, market scale, and business opportunities.

Page 29: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

Industrial Robots: Technology, Business Opportunity and Patent Analysis _________________________________ 23

© 2015 Market Intelligence & Consulting Institute February 2015 MPRPT03090831442

Glossary of Terms

CAGR Compound Annual Growth Rate

IPC International Patent Classification

PCT Patent Cooperation Treaty

SCARA Selective Compliance Assembly Robot Arm

Page 30: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

24 __________________________________________________ Industry Intelligence Program - Consumer Electronics

February 2015 © 2015 Market Intelligence & Consulting Institute MPRPT03090831442

List of Companies ABB

ASEA

California Institute of Technology

Canon

Comau

Denso

Dynalog

Fanuc

Foxconn

Fujitsu

Hitachi

Hiwin

Honda

Hongfujin Precision

Kobe Steel

KUKA

Mitsubishi

Nachi-Fujikoshi

Panasonic

Robotics Research

Samsung

Seiko Epson

Sick Ag

Sony

Stäubli

Tokico

Toshiba

Toyota

Unimation

USPTO United States Patent and Trademark Office

Yamaguchi

Yaskawa

Page 31: Market Intelligence & Consulting Institute · MPRPT03090831442 Abstract Industrial robots have been widely applied in a broad range of fields such as assembly, production, electric

For more information Service Hotline +886.2.23782306 Fax +886.2.27321351 E-mail Address [email protected] Web Address http://mic.iii.org.tw/english

© Copyright 2015 Market Intelligence & Consulting Institute, a division of Institute for Information Industry. All rights reserved. Reproduction of this publication without prior written permission is forbidden. The content herein represents our analysis of information generally available to the public or communicated to us by knowledgeable individuals or companies, but is not guaranteed as to its accuracy or completeness.