marcopolo - company profile
TRANSCRIPT
“ MARCO POLO has a range of manufacturing process to meet your needs. The diversity of the team is its
strength with backgrounds in Pattern Making, Design Engineering, Industrial Design, Prototyping and Traditional
Model Making ensuring the utilization of the most appropriate process for the requirement. ”
Soft Tooling, Vacuum
Forming, Model Making Facility also Available
In house Facilities for Prototyping,
Painting, Manufacturing
and Design
Manufacturing & Design Facility
Available for Short Projects
High Quality Prototyping
materials and Tool Room Facilities
Quotation within
24 Hours
Pricing & Quality
Comparable to Chinese
Prototypers
Lead times
7-10Days**
Why Choose Us?
Our Esteemed Clientele
AutomotiveTata Motors
Mahindra & Mahindra
Daimler India Commercial Vehicles
VOLVO
Tier 1 suppliers including Minda Group and Motherson Group
Hero Moto Corp
Mahindra 2 Wheeler
TVS
Other IndustriesWhirlpool AppliancesLG AppliancesTata Consultancy ServicesGE MedicalLarsen & Toubro
Infrastructure
Plastic ComponentsStereo Lithographic Analysis (SLA)Selective Laser Sintering (SLS)CNC MachiningVacuum Casting using Silicone Mould ToolingInjection Molding using Soft ToolingFiber Reinforced Plastic (FRP)
Rubber Components
Sheet Metal Components
Sand Casted Components in Aluminum, Cast Iron and Steel
Stereo Lithography Analysis (SLA)
Laser Beam to selectively CURE A PHOTOPOLYMER RESIN that is EPOXY based.
The layer thickness is maintained at +/-0.1mm for building the parts.
Bed Size : 350 mm x 350 mm x 300 mm
Selective Laser Sintering (SLS)
Laser Beam to selectively SINTER A POLYAMIDE RESIN that is in POWDER form.
The layer thickness is maintained at +/-0.15mm for building the parts.
Bed Size : 350 mm x 350 mm x 600 mm
CNC Machining
Prototyping where a block of material can be cut directly based on CAD data using the milling process.
HAAS TM1 – 750 x 300 x 300HAAS VF3 – 1000 x 600 x 600NAIKY Router – 2500 x 1250 x 300
Materials Processed : ABS/AcrylicPP/Nylon/Glass Filled NylonPC/NORYL/POMHigh Density EPS/EPPAluminumSteelMDF/Chemical Modeling Board
Vacuum Casting
Master Pattern : Manufactured using SLA/SLS/CNC Method
Mould : 2 component Silicone Rubber is poured in an enclosed area which cures with application of heat and passage of time
Core/Cavity : These are separated by cutting of the mould along the parting line
Parts : These are made using 2 component Polyurethane material by the process of cold casting under gravity and Vacuum to ensure bubble free parts
Materials : Variety of materials equivalent to ABS, PP, Nylon, Acrylic, Glass Filled Grades for above
Recent Projects
FRP Bumper with Crome plated garnish
Vacuum cast grills integrated with FRP bumpers
Front show with crome strip, grill and fog light assembly
Original Dashboard in PP material
Modification as done in FRP
Cubix printed FRP garnish
Recent Projects
Interior Trims and Child PartsDoor Trims and Child PartsInstrument Panel and Child PartsHVAC SystemsUnder Hood ApplicationsBumperAutomotive LightingDoor HandlesRear View MirrorsHandle GripsFront FasciaFenders2-Wheeler Components
Other Projects
Soft Tooling
Manufacture of Injection Moulds using conventional techniques but by simplifying the design, so that most operations on the mouldwould be manual.
The steel used would be soft steel/aluminum which would limit the tool life but would be OK for fast turn around time and for small number of samples
In all probability, single cavity moulds would be manufactured
Variety of materials : ABS/PP/Nylon/PC, Glass Filled Grades, High Performance Plastics, Acrylic
Rubber Components
Vacuum Casting using Silicone Mould ToolingRubber BellowsGap HidersGlass Runs (Profiled Channels)
Compression Molding using Soft Tooling
Sheet Metal Components
Cut and Weld – Fabrication MethodSoft Tooling
Blanking using Wire Cut/Laser Cut
Make Localized bending and forming tools as needed in EN grade material
Make cast tools in CI material to a near net shape and then machine to final dimensions
Thicknesses from 0.7 mm to approx. 4.00mmMaterials : HR Steel, CRC Sheet
Sand Casting Components
Casting can be done in Ferrous and Non Ferrous materials : CI, Steel, AluminumPatterns/Core Boxes can be machined in Wood/Aluminum followed by Casting and Machining
Get in Touch
Saket BhoreM : [email protected]
P : +91 – 7878032001
Factory : P-75, Udayan Industrial Estate, 3, Pagladanga Road, Kolkatta – 700015, India
www.marcopolo.co.in