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Presentation of Manufacturing Workshop UNIVERSITY OF HAIL College of Engineering Department of Mechanical Engineering

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Presentation of Manufacturing Workshop

UNIVERSITY OF HAIL College of Engineering

Department of Mechanical Engineering

Machining Workshop 1 for turning and drilling,

Machining Workshop 2 for milling and grinding,

CNC Machining Workshop,

Sheet Metal Forming Workshop,

Casting Workshop,

Welding Workshop.

The Manufacturing workshop is divided into several workshops for different types of manufacturing processes :

3 Lathes,

2 Electric drills,

1 Electric cutting machine,

2 Bench Grinders.

Machining Workshop 1

2 Universal Milling Machines,

2 vertical milling machines,

2 Surface Grinding Machines ,

1 Cylindrical Grinding Machine.

Machining Workshop 2

2 CNC Lathes ,

2 CNC Milling Machines,

1 CNC Machining Center,

1 Manipulator Arm.

CNC Machining Workshop

Hand Guillotine Shear,

Hand Bending Machine,

Roll Bending Machine,

hydraulic press (100 Ton).

Sheet Metal Forming Workshop

Equipment for Sand Casting,

Several Types of Molds,

2 Heat Treatment Furnaces.

Casting Workshop

Arc Welding Machines ,

* SMAW, TIG, MIG and MAG.

Oxyfuel-Gas Welding ,

Resistance Spot Welding.

Welding Workshop

Thermo Fluid Lab Equipment

UNIVERSITY OF HAIL College of Engineering

Department of Mechanical Engineering

Teaching Equipment Visual Refrigeration Training Unit

Shows students the basic principles of the vapor compression refrigeration cycle.

Pressure Measurement Bench

Allows students to investigate measurements of pressure, which is one of the fundamental parameters present in almost every branch of engineering.

Heat Exchanger Service Module

Shows students how heat is exchanged between hot water and cold water using Concentric Tube Heat Exchanger

Free and Forced Convection Apparatus

Shows students how heat convects from a choice of three different surfaces (Flat, Pinned or Finned) both under free (or natural) convection and under forced convection.

Linear Heat Conduction Apparatus

Linear Heat Conduction Apparatus, H 112A, from P.A.Hilton has been designed to demonstrate to students a series of principles of linear heat conduction, both visually and by experimental analysis.

Radiant Heat Transfer Apparatus

Allows the basic laws of heat transfer by radiation (both heat and light) to be investigated experimentally.

Hydrostatic Pressure Apparatus

The Hydrostatic Pressure Apparatus has been designed to determine the static thrust exerted by a fluid on a submerged surface and enables comparison of the measured magnitude and position of this force with simple theory.

Series and Parallel Pumps Demonstration Unit

Series and Parallel Pumps Demonstration Unit, FM51, from Armfield, is designed to demonstrate the operational advantages of parallel or series operation, depending on the required duty.

Fluid Friction Measurements unit

The Armfield Fluid Friction Measurements unit, C 6 MKII, and the Armfield Hydraulics bench, F1-10, provide facilities for the detailed study of fluid friction head losses which occur when an incompressible fluid flows through pipes, fittings and flow metering devices.

Equipment for Teaching and Research

This part of the presentation is to show the equipment that can be used either for teaching or research. For research, some can be used as they are and some with a complementary equipment.

Air Conditioning Laboratory Unit

The P.A.Hilton A660 Air Conditioning Laboratory Unit is an expandable teaching and experimental unit that enables students to thermodynamically investigate the basic air conditioning processes of heating, cooling, humidification, de-humidification and air movement that are of fundamental importance to engineers.

Subsonic Wind Tunnel

The Armfield Subsonic Wind Tunnel, C 15-10, is a small benchtop wind tunnel with a transparent working section. A wide range of accessories are used, allowing the comprehensive study of subsonic aerodynamics.

Gas Turbine with Power Turbine Trainer

The Gas Turbine with Power Turbine Trainer, ET 794, from Gunt investigates the behavior during operation of a system with two independent turbines in a two-shaft arrangement.

Internal Combustion Engine Test Stand

The C 100 ICE, from P.A.Hilton, is a floor mounted modular internal combustion engine test stand with regenerative dynamometer and two internal combustion engines (petrol and diesel) up to 4kW shaft power. A separate instrumentation console allows measurement and display of the engine torque, speed, air consumption, fuel consumption, inlet air temperature and exhaust gas temperature.

PHOTOVOLTAIC CELLS

The TE4 photovoltaic cells, from TecQuipment, shows the use of photovoltaic cells to capture solar energy. It demonstrates the performance of a high efficiency photovoltaic cell array and battery storage system.

Focusing Solar Energy Collector

The TE38 focusing solar energy collector, from TecQuipment, shows how a focusing solar energy collector works and allows students to study its performance. It shows the principles, advantages and limitations of focusing solar energy collectors.

Flat Plate Solar Energy Collector

The TE39 flat plate solar energy collector, from TecQuipment, shows how a flat plate solar energy collector works. It allows students to measure and find the efficiency and heat losses of a flat plate solar energy collector.

Laboratory Virtual Instrument Engineering Workbench (LabVIEW) is a system-design platform and development environment for a visual programming language from National Instruments. LabVIEW is commonly used for data acquisition, instrument control, and industrial automation on a variety of operating systems (OSs), including Microsoft Windows.

LabVIEW Software

NI ELVIS

The National Instruments Educational Laboratory Virtual Instrumentation Suite (NI ELVIS) is a hands-on design and prototyping platform that integrates the 12 most commonly used instruments – including oscilloscope, digital multimeter, function generator, bode analyzer, and more – into a compact form factor.

Emona Sustainable Energy Trainer ETT-411

The Emona ‘HELEx’ extends the functionality of the NI ELVIS Workstation and LabVIEW interface with a sustainable energy trainer to teach the fundamentals of solar cells, electrolysis and hydrogen fuel cell theory. With HELEx, students will enter the fascinating world of generating electrical energy from sunlight, storing that energy as hydrogen gas, and then regenerating electricity from hydrogen and oxygen in an electrochemical reaction.

Any Idea for a Research Project ?

Dr. Mohamed Ramadan Dr. Khalid Hafez Dr. Abdulaziz Al-Ghamdi

Samples Preparation (Metallography)

Cutting Machine

Grinding & Polishing Machine

Dr. Mohamed Ramadan Dr. Khalid Hafez Dr. Abdulaziz Al-Ghamdi

Optical Microscopes

Olympus, GX51

Cal Zeiss, Axiovert 40 Mat

Inverted System Metallurgical Microscope with Camera Adapter System, and Image Analyzer Software

Dr. Mohamed Ramadan Dr. Khalid Hafez Dr. Abdulaziz Al-Ghamdi

Metals Analyzers (Chemical Analysis)

Arun Technology Metal Scan, Portable Metals Analyzers

Portable Metals Analyzer Contain three bases software to analyze three base alloys, Iron, Aluminum and Copper alloys bases.

Dr. Mohamed Ramadan Dr. Khalid Hafez Dr. Abdulaziz Al-Ghamdi

Portable Ultrasonic Flaw Detector, NDT

Ultrasonic Flaw Detector with full color capability for higher resolution scan images and manually driven scanners.

Dr. Mohamed Ramadan Dr. Khalid Hafez Dr. Abdulaziz Al-Ghamdi

Pendulum Impact Tester

Pendulum Impact Tester, WP410.50 with protected cage and safety bar.

Acquisition, processing and saving of measured values and series of measurements of notched bar impact energies. Support for all common ISO specimens

Dr. Mohamed Ramadan Dr. Khalid Hafez Dr. Abdulaziz Al-Ghamdi

Fatigue Testing Apparatus

Fatigue Testing Apparatus

WP 140 Fatigue Testing Apparatus with Motor speed at 60Hz 3250 RPM and Load Force: From 0 to 300N

Dr. Mohamed Ramadan Dr. Khalid Hafez Dr. Abdulaziz Al-Ghamdi

Creep & Rupture Testing

Creep & Rupture Testing Machine, RTH-5 with 5kN Max. Test Load and three zones temperature control furnace

Creep & Rupture Testing Machine, RTH-5

Dr. Mohamed Ramadan Dr. Khalid Hafez Dr. Abdulaziz Al-Ghamdi

Hardness Tester

Rockwell Hardness Tester & Micro hardness Testers

Dr. Mohamed Ramadan Dr. Khalid Hafez Dr. Abdulaziz Al-Ghamdi

Universal Testing Machine

Zwich Universal Testing machine, Tension, Compression and Bending Strengths