manual de martillo hidraulico

146
2001087 TM20H / TB830X TC 1 TM20H / TB830X 2001087 2 TM20H Boom Assembly 210-9394 4 Pedestal/Swing Post Assembly 210-9864 6 Pedestal Assembly 210-9863 8 Swing Post Assembly 210-9368 10 Hydraulic Cylinder Tilt 815-0489ML 12 Inner Boom Assembly TM20H 210-9357 14 Hydraulic Cylinder 815-0684B 16 Hydraulic Cylinder Dipperstick 815-0689B 18 Outer Boom Assembly 210-9359B 20 Hydraulic Cylinder 815-0627B 22 Hose and Tube Layout 210-9397 24 TB830X Top Mount Installation 210-9737 26 Hydraulic Breaker TB830X 28 Hydraulic Breaker Bare TB830B 30 Front Head Assembly 9004354 34 Control Valve 9004764 36 Gas Valve Assembly 9001519 38 Electro / Hydraulic Controls 210-7398 40 Joystick Assembly Console 210-7389ML 42 Remote Control 1001991 44 Remote Control 1001992 46 Panel Box Assembly 210-7394B 48 Control Valve Assembly 210-9836 50 Control Valve PVG120/32 5 Spool 1007013 52 PVM Mechanical Activation, standard 157B3171 54 PVM-Mechanical Activating Module 155G3040 56 PVT Tank Side Module w/ Pilot Supply for PVE 155G7042 58 PVBU Uprating Kit for PVB 155G6035 60 PVP Pumpside Module 155G5022 62 PVGI Assembly Kit 155G8041 64 PVEO Assembly (on-off) 12V 155G4272 66 PVB Basic module, low 155G6015 68 Main Spool Assembly 155G6468 70 Main Spool Assembly 155G6468 70 PVGI Combination Module PVG 120 to PVG 32 155G7031 72 PVEM Electric Activation 157B4116 74 PVB Basic Module 157B6633 76 PVBS Main Spool Assembly 157B7030 78 PVBS Main Spool Assembly 157B7031 80 PVBS Main Spool Assembly 157B7032 82 PVBS Main Spool Assembly 157B7033 84 PVS End Plate 157B2020 86 PVAS Assembly Kit 157B8003 88 PVLP Shock and Anti Cavitation Valve 157B2125 90 PVLP Shock and Anti Cavitation Valve 157B2150 92 PVLP Shock and Anti Cavitation Valve 157B2140 94 PVLP Shock and anti-cavitation valve 157B2100 96 Seal Kit PVG 120/32 5 Spool 210-7606A 98 PVGI Assembly Kit 155G8041 64 PVAS Assembly Kit 157B8003 88 Hose & Floor Plate Installation 210-9867 100 Power Pack Common Parts 216-0440 102 Suction Filter 1003097 106 Return Filter Assembly 216-0223 108

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Page 1: Manual de Martillo Hidraulico

2001087 TM20H / TB830X

TC 1

TM20H / TB830X 2001087 2

TM20H Boom Assembly210-9394 4Pedestal/Swing Post Assembly210-9864 6

Pedestal Assembly210-9863 8Swing Post Assembly210-9368 10Hydraulic Cylinder Tilt815-0489ML 12

Inner Boom Assembly TM20H210-9357 14Hydraulic Cylinder815-0684B 16Hydraulic Cylinder Dipperstick815-0689B 18Outer Boom Assembly210-9359B 20Hydraulic Cylinder815-0627B 22Hose and Tube Layout210-9397 24

TB830X Top Mount Installation210-9737 26Hydraulic BreakerTB830X 28Hydraulic Breaker BareTB830B 30

Front Head Assembly9004354 34Control Valve9004764 36Gas Valve Assembly9001519 38

Electro / Hydraulic Controls210-7398 40Joystick Assembly Console210-7389ML 42

Remote Control1001991 44Remote Control1001992 46

Panel Box Assembly210-7394B 48

Control Valve Assembly210-9836 50Control Valve PVG120/32 5 Spool1007013 52

PVM Mechanical Activation, standard157B3171 54PVM-Mechanical Activating Module155G3040 56PVT Tank Side Module w/ Pilot Supply for PVE155G7042 58PVBU Uprating Kit for PVB155G6035 60PVP Pumpside Module155G5022 62PVGI Assembly Kit155G8041 64PVEO Assembly (on-off) 12V155G4272 66PVB Basic module, low155G6015 68

Main Spool Assembly155G6468 70Main Spool Assembly155G6468 70PVGI Combination Module PVG 120 to PVG 32155G7031 72PVEM Electric Activation157B4116 74PVB Basic Module157B6633 76PVBS Main Spool Assembly157B7030 78PVBS Main Spool Assembly157B7031 80PVBS Main Spool Assembly157B7032 82PVBS Main Spool Assembly157B7033 84PVS End Plate157B2020 86PVAS Assembly Kit157B8003 88PVLP Shock and Anti Cavitation Valve157B2125 90PVLP Shock and Anti Cavitation Valve157B2150 92PVLP Shock and Anti Cavitation Valve157B2140 94PVLP Shock and anti-cavitation valve157B2100 96Seal Kit PVG 120/32 5 Spool210-7606A 98

PVGI Assembly Kit155G8041 64PVAS Assembly Kit157B8003 88

Hose & Floor Plate Installation210-9867 100

Power Pack Common Parts216-0440 102Suction Filter1003097 106Return Filter Assembly216-0223 108

Page 2: Manual de Martillo Hidraulico

2001087 TM20H / TB830X

TC 2

Pump / Motor Assembly216-0860 110Pressure Filter1004824 114

Oil Cooler / Power Pack Installation Revision A210-7452D 116Oil Cooler Assembly210-7459ML 118

Oil Cooler Thermostat1002279 120

Hydraulic Tank Immersion Heater 460V / 3Ph1005048 122

Page 3: Manual de Martillo Hidraulico

THIS PAGE LEFT BLANK FOR PRINTING

Page 4: Manual de Martillo Hidraulico

2

2001087

TM20H / TB830X

Page 5: Manual de Martillo Hidraulico

3

2001087

TM20H / TB830X QTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-9394 TM20H Boom Assembly ( Page 4 )TM20H Boom Assembly ( Page 4 ) 12 210-9737 TB830X Top Mount Installation ( Page 26 )TB830X Top Mount Installation ( Page 26 ) 13 210-7398 Electro / Hydraulic Controls ( Page 40 )Electro / Hydraulic Controls ( Page 40 ) 14 210-9836 Control Valve Assembly ( Page 50 )Control Valve Assembly ( Page 50 ) 15 210-9867 Hose & Floor Plate Installation ( Page 100 )Hose & Floor Plate Installation ( Page 100 ) 16 216-0440 Power Pack Common Parts ( Page 102 )Power Pack Common Parts ( Page 102 ) 17 216-0860 Pump / Motor Assembly ( Page 110 )Pump / Motor Assembly ( Page 110 ) 18 210-7452D Oil Cooler / Power Pack Installation ( Page 116 )Oil Cooler / Power Pack Installation ( Page 116 ) 19 1002279 Oil Cooler Thermostat ( Page 120 )Oil Cooler Thermostat ( Page 120 ) 1

10 1005048 Hydraulic Tank Immersion Heater 460V / 3Ph ( Page 122 )Hydraulic Tank Immersion Heater 460V / 3Ph ( Page 122 ) 1

Page 6: Manual de Martillo Hidraulico

4

210-9394

TM20H Boom Assembly

Page 7: Manual de Martillo Hidraulico

5

210-9394

TM20H Boom AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-9864 Pedestal/Swing Post Assembly ( Page 6 )Pedestal/Swing Post Assembly ( Page 6 ) 12 210-9357 Inner Boom Assembly TM20H ( Page 14 )Inner Boom Assembly TM20H ( Page 14 ) 13 700-0502A Pin Pin 14 1911065 Bolt 3/4" NC x 6 1/2" LGBolt 3/4" NC x 6 1/2" LG 15 730-0202 Thrust Washer 1/8 THK.Thrust Washer 1/8 THK. 26 730-0203 Thrust Washer 3/16 THK.Thrust Washer 3/16 THK. 27 730-0204 Thrust Washer 1/4 THK.Thrust Washer 1/4 THK. 28 815-0684B Hydraulic Cylinder ( Page 16 )Hydraulic Cylinder ( Page 16 ) 19 700-0753 Pivot Pin Pivot Pin 2

10 1911063 3/4 - 10 UNC X 5.5 LG. HHCS 3/4 - 10 UNC X 5.5 LG. HHCS 111 815-0689B Hydraulic Cylinder Dipperstick ( Page 18 )Hydraulic Cylinder Dipperstick ( Page 18 ) 112 700-0752A PIVOT PIN PIVOT PIN 213 1911062 Bolt 3/4"-10UNC X 5" LG.Bolt 3/4"-10UNC X 5" LG. 114 210-9359B Outer Boom Assembly ( Page 20 )Outer Boom Assembly ( Page 20 ) 115 700-0055B Pin Pin 116 730-0030A Spacer 1/8"Spacer 1/8" 217 730-0031A Spacer 3/16"Spacer 3/16" 218 730-0032A Spacer 1/4"Spacer 1/4" 219 210-2092 Pivot Pin Pivot Pin 120 815-0627B Hydraulic Cylinder ( Page 22 )Hydraulic Cylinder ( Page 22 ) 121 1800289 Fitting 2062-12-12 2062-12-12Fitting 2062-12-12 2062-12-12 622 1932020 Locknut 3/4" Locknut 3/4" 723 1911061 HHCS 3/4 - 10UNC X 4 1/2" LG. 3/4 -10UNC X 4 1/2" LG.HHCS 3/4 - 10UNC X 4 1/2" LG. 3/4 -10UNC X 4 1/2" LG. 324 210-9397 Hose and Tube Layout ( Page 24 )Hose and Tube Layout ( Page 24 ) 125 500-0151 Decal Kit - TM Series Decal Kit - TM Series 126 1911064 Bolt 3/4"-10UNC X 6" LG.Bolt 3/4"-10UNC X 6" LG. 127 700-0057 Pivot Pin Pivot Pin 1

Page 8: Manual de Martillo Hidraulico

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210-9864

Pedestal/Swing Post Assembly

Page 9: Manual de Martillo Hidraulico

7

210-9864

Pedestal/Swing Post AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-9863 Pedestal Assembly ( Page 8 )Pedestal Assembly ( Page 8 ) 12 210-9368 Swing Post Assembly ( Page 10 )Swing Post Assembly ( Page 10 ) 13 815-0489ML Hydraulic Cylinder Tilt ( Page 12 )Hydraulic Cylinder Tilt ( Page 12 ) 24 700-0609B Upper Pin Upper Pin 15 700-0610A Lower Pin Lower Pin 16 210-1033B PIN PIN 47 210-6810A STOP BLOCK STOP BLOCK 28 210-6419A Reatining Ring Reatining Ring 19 210-8373A CROSS BAR CROSS BAR 1

10 1000846 2.5-16 ESNA Locknut 2.5-16 ESNA Locknut 111 1911066 Bolt 3/4" NC X 7" LG.Bolt 3/4" NC X 7" LG. 112 1911062 Bolt 3/4"-10UNC X 5" LG.Bolt 3/4"-10UNC X 5" LG. 413 1911134 HHCS. 0.50 NC X 1.0 HHCS. 0.50 NC X 1.0 214 1932020 Locknut 3/4" Locknut 3/4" 515 1942004 0.5 Lockwasher 0.5 Lockwasher 216 210-0040A Rubber Bushing Rubber Bushing 717 3000005 Washer Washer 7

Page 10: Manual de Martillo Hidraulico

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210-9863

Pedestal Assembly

Page 11: Manual de Martillo Hidraulico

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210-9863

Pedestal AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-9859 Pedestal Weldment TM 'H' SeriesPedestal Weldment TM 'H' Series 12 710-0240A FLANGED BUSHING FLANGED BUSHING 13 710-0241A FLANGED BUSHING FLANGED BUSHING 34 210-6990 Pin Pin 25 210-6480 Pad Pad 26 210-0307 Sleeve Sleeve 2

Page 12: Manual de Martillo Hidraulico

10

210-9368

Swing Post Assembly

Page 13: Manual de Martillo Hidraulico

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210-9368

Swing Post AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-9369 Swing Post Weldment Swing Post Weldment 12 210-0307A SLEEVE SLEEVE 43 730-0007A SLEEVE SLEEVE 24 1000799 SPHERICAL BEARING SPHERICAL BEARING 25 210-8375A RETAINING RING RETAINING RING 26 1912020 .50NC X 1.5 HH Bolt GR.8 .50NC X 1.5 HH Bolt GR.8 167 1942004 0.5 Lockwasher 0.5 Lockwasher 168 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 49 730-0331 Sleeve Sleeve 2

Page 14: Manual de Martillo Hidraulico

12

815-0489ML

Hydraulic Cylinder Tilt

Page 15: Manual de Martillo Hidraulico

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815-0489ML

Hydraulic Cylinder TiltQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-0491B * CYLINDER TUBE CYLINDER TUBE 12 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 13 1000508 SPHERICAL BEARING SPHERICAL BEARING 14 815-0493B ** CYLINDER ROD CYLINDER ROD 15 1000508 SPHERICAL BEARING SPHERICAL BEARING 16 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 17 815-0139C PISTON PISTON 18 @ Piston Seal Piston Seal 29 @ Lock Ring Lock Ring 2

10 @ O-ring O-ring 111 @ Head Seal Head Seal 112 @ Backup Ring Backup Ring 113 815-0455A HEAD GLAND HEAD GLAND 114 @ Packing Packing 115 @ Wiper Ring Wiper Ring 116 815-0456A HEAD CAP HEAD CAP 117 1000740 LOCKNUT 1 3/4" NFLOCKNUT 1 3/4" NF 1

815-0457ML Seal Kit Seal Kit 1

*) Includes items 2 & 3

**) Includes items 5 & 6

@) Part of seal kit 815-0457ML

Page 16: Manual de Martillo Hidraulico

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210-9357

Inner Boom Assembly TM20H

Page 17: Manual de Martillo Hidraulico

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210-9357

Inner Boom Assembly TM20HQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-9358 Inner Boom Weldment Inner Boom Weldment 12 710-0195A Bushing Bushing 23 730-0330A Spacer Spacer 14 710-0008A BUSHING BUSHING 25 730-0027A SPACER SPACER 16 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 27 1801019 Nipple 1/8" NPTNipple 1/8" NPT 28 1800687 Full Coupling 1/8" NPTFull Coupling 1/8" NPT 29 1801020 Pipe Plig 1/8 NPTPipe Plig 1/8 NPT 1

Page 18: Manual de Martillo Hidraulico

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815-0684B

Hydraulic Cylinder

Page 19: Manual de Martillo Hidraulico

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815-0684B

Hydraulic CylinderQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-0687B !! CYLINDER TUBE CYLINDER TUBE 12 1001635 Spherical Bearing Spherical Bearing 13 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 14 815-0685B !! ROD ASSEMBLY ROD ASSEMBLY 15 1001635 Spherical Bearing Spherical Bearing 16 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 17 815-0158C Piston Piston 18 ! PISTON SEAL PISTON SEAL 29 ! LOCK RING LOCK RING 2

10 815-0595A Head Gland Head Gland 111 ! WIPER RING WIPER RING 112 ! O-RING O-RING 113 ! BACK-UP RING BACK-UP RING 114 ! PACKING PACKING 115 815-0596B Head Plate Head Plate 116 1001770 Flatwasher 1"Flatwasher 1" 417 1912062 Bolt 1" -14UNF X 3 1/4" LG.Bolt 1" -14UNF X 3 1/4" LG. 418 1942004 0.5 Lockwasher 0.5 Lockwasher 319 1912027 BOLT 1/2" -20UNF X 2 3/4" LG.BOLT 1/2" -20UNF X 2 3/4" LG. 320 ! PISTON SEAL PISTON SEAL 121 1000846 2.5-16 ESNA Locknut 2.5-16 ESNA Locknut 1

815-0598ML * SEAL KIT SEAL KIT 1

!) Included in Seal Kit 815-0598ML.

!!) Includes Bearing and Grease Fitting.

*) Includes items 8,9,11,12,13,14,20.

Page 20: Manual de Martillo Hidraulico

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815-0689B

Hydraulic Cylinder Dipperstick

Page 21: Manual de Martillo Hidraulico

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815-0689B

Hydraulic Cylinder DipperstickQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-0680B Tube Assembly Tube Assembly 12 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 13 1000508 SPHERICAL BEARING SPHERICAL BEARING 14 815-0692B Rod Assembly Rod Assembly 15 1000508 SPHERICAL BEARING SPHERICAL BEARING 16 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 17 815-0469C PISTON PISTON 18 * Piston Seal Piston Seal 29 * Lock Ring Lock Ring 2

10 * O-ring O-ring 111 * Head Seal Head Seal 112 * Back-up Ring Back-up Ring 113 815-0465A HEAD GLAND HEAD GLAND 114 * Packing Packing 115 * Wiper Ring Wiper Ring 116 815-0466A HEAD CAP HEAD CAP 117 1000846 2.5-16 ESNA Locknut 2.5-16 ESNA Locknut 1

*) Included in Seal Kit 815-0468ML

Page 22: Manual de Martillo Hidraulico

20

210-9359B

Outer Boom Assembly

Page 23: Manual de Martillo Hidraulico

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210-9359B

Outer Boom AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-9360B Outer Boom Weldment Outer Boom Weldment 12 210-0853A Bushing Bushing 23 730-0028A Spacer Spacer 14 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 15 1800687 Full Coupling 1/8" NPTFull Coupling 1/8" NPT 16 1801019 Nipple 1/8" NPTNipple 1/8" NPT 1

Page 24: Manual de Martillo Hidraulico

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815-0627B

Hydraulic Cylinder

Page 25: Manual de Martillo Hidraulico

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815-0627B

Hydraulic CylinderQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-0628B !! CYLINDER TUBE CYLINDER TUBE 12 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 23 1000508 SPHERICAL BEARING SPHERICAL BEARING 24 815-0630ML !! ROD ASSEMBLY ROD ASSEMBLY 15 1000508 SPHERICAL BEARING SPHERICAL BEARING 16 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 17 815-0469C PISTON PISTON 18 ! PISTON SEAL PISTON SEAL 29 ! LOCK RING LOCK RING 2

10 ! O-RING O-RING 111 ! HEAD SEAL HEAD SEAL 112 ! BACK-UP RING BACK-UP RING 113 815-0465A HEAD GLAND HEAD GLAND 114 ! PACKING PACKING 115 ! WIPER RING WIPER RING 116 815-0466A HEAD CAP HEAD CAP 117 1000846 2.5-16 ESNA Locknut 2.5-16 ESNA Locknut 1

!) Included in Seal Kit 815-0468ML.

!!) Includes Bearing and Grease Fitting.

Page 26: Manual de Martillo Hidraulico

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210-9397

Hose and Tube Layout

Page 27: Manual de Martillo Hidraulico

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210-9397

Hose and Tube LayoutQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-4920 Hydraulic Tube 3/4"Hydraulic Tube 3/4" 12 210-4921 Hydraulic Tube 3/4"Hydraulic Tube 3/4" 13 210-4922 Hydraulic Tube 1"Hydraulic Tube 1" 14 210-4923 Hydraulic Tube 1"Hydraulic Tube 1" 15 210-4756 Hydraulic Tube 1"Hydraulic Tube 1" 16 210-4788 Hydraulic Tube 1"Hydraulic Tube 1" 17 210-8664 Hydraulic Tube 3/4"Hydraulic Tube 3/4" 28 H05-KKK-033 Hose Assembly Hose Assembly 2

10 H05-KKK-050 Hose Assembly Hose Assembly 111 H05-KKK-110 Hose Assembly Hose Assembly 612 H05-KKK-065 Hose Assembly Hose Assembly 113 H05-KKK-075 Hose Assembly Hose Assembly 315 H05-KKK-080 Hose Assembly Hose Assembly 116 H05-LLL-065 Hose Assembly Hose Assembly 217 H05-LLL-110 Hose Assembly Hose Assembly 218 1800261 Fitting 2042-12-12Fitting 2042-12-12 219 1800264 Fitting 2043-12-12Fitting 2043-12-12 220 1001335 Support Halves, set of two 3/4" TUBESupport Halves, set of two 3/4" TUBE 1021 1001337 Support Halves-set of two 1" TUBESupport Halves-set of two 1" TUBE 1022 1001334 Cover Plate Cover Plate 1423 1911117 Bolt 3/8" -16UNC X 2 1/4" LG.Bolt 3/8" -16UNC X 2 1/4" LG. 2824 1001333 Safety Plate Safety Plate 625 1001332 Stacking Bolt Stacking Bolt 1226 1800324 Fitting 2071-12-12Fitting 2071-12-12 227 1800325 Fitting 2071-16-16 Fitting 2071-16-16 228 1800426 Fitting 221501-16-12Fitting 221501-16-12 229 HK-00237 Hose Kit Hose Kit REF

Page 28: Manual de Martillo Hidraulico

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210-9737

TB830X Top Mount Installation

Page 29: Manual de Martillo Hidraulico

27

210-9737

TB830X Top Mount InstallationQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 TB830X Hydraulic Breaker ( Page 28 )Hydraulic Breaker ( Page 28 ) 12 210-9733 Mounting Bracket Weldment Mounting Bracket Weldment 13 700-0841B Pivot Pin Pivot Pin 24 210-0856A THRUST WASHER 5/16" THK.THRUST WASHER 5/16" THK. 25 210-0857A THRUST WASHER 3/8" THK.THRUST WASHER 3/8" THK. 26 210-0858A THRUST WASHER 7/16" THK.THRUST WASHER 7/16" THK. 27 1911061 HHCS 3/4 - 10UNC X 4 1/2" LG. 3/4 -10UNC X 4 1/2" LG.HHCS 3/4 - 10UNC X 4 1/2" LG. 3/4 -10UNC X 4 1/2" LG. 28 1932020 Locknut 3/4" Locknut 3/4" 29 730-0302A THRUST WASHER THRUST WASHER 2

10 H05-LLL-060 Hose Assembly Hose Assembly 2TB830B Hydraulic Breaker Bare ( Page 30 )Hydraulic Breaker Bare ( Page 30 ) REF

Page 30: Manual de Martillo Hidraulico

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TB830X

Hydraulic Breaker

Page 31: Manual de Martillo Hidraulico

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TB830X

Hydraulic BreakerQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 9000502 Bracket Bolt Assembly Bracket Bolt Assembly 82 9000807 Side Plate Set Side Plate Set 13 9000542 Bolt Bolt 204 9000546 Washer Washer 405 9000544 Nut Nut 207 9000526 Side Plate Spacer Tube Side Plate Spacer Tube 28 TB730-M-930 Moil Tool Moil Tool REF9 TB730-C-995 Chisel Tool Chisel Tool REF

10 TB730-B-930 Blunt Tool Blunt Tool REF

Page 32: Manual de Martillo Hidraulico

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TB830B

Hydraulic Breaker Bare

Page 33: Manual de Martillo Hidraulico

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TB830B

Hydraulic Breaker BareQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 9004351 Cylinder Cylinder 12 9005025 @@ HELISERT HELISERT 63 9002027 * PLUG PLUG 14 9002029 * HEX PLUG HEX PLUG 15 9004352 Cylinder Cover Cylinder Cover 16 9004253 PISTON PISTON 17 9004354 Front Head Assembly ( Page 34 )Front Head Assembly ( Page 34 ) 18 9004260 SEAL BUSHING SEAL BUSHING 19 9004280 ** Gas Seal Gas Seal 1

10 9004281 ** Oil Seal Oil Seal 111 9004346 ** Slide Ring Slide Ring 112 9004348 ** O-ring O-ring 213 9004347 ** O-ring O-ring 114 9004283 ** Oil Seal Oil Seal 115 9004286 ** Dust Seal Dust Seal 116 9004284 ** Slide Ring Slide Ring 117 9004347 ** O-ring O-ring 218 9004262 # O-Ring O-Ring 319 9004263 # Back-up Ring Back-up Ring 320 9003288 ** O-Ring O-Ring 121 9003287 ** Back-up Ring Back-up Ring 122 9004261 Tie Rod Tie Rod 423 9003512 Washer Washer 424 9003513 Tie Rod Nut Tie Rod Nut 425 9004764 Control Valve ( Page 36 )Control Valve ( Page 36 ) 126 9004272 * CHOKE PLUG CHOKE PLUG 127 9004288 # O-Ring O-Ring 228 9004287 # Back-up Ring Back-up Ring 229 9005039 * HEX BOLT HEX BOLT 1030 9005049 * Washer Washer 1031 9001519 Gas Valve Assembly ( Page 38 )Gas Valve Assembly ( Page 38 ) 132 9004292 HOSE ADAPTOR, comes with o-ring HOSE ADAPTOR, comes with o-ring 1

32-A 9003293 O-RING FOR HOSE ADAPTER O-RING FOR HOSE ADAPTER 133 9003494 HOSE ADAPTOR, comes with o-ring HOSE ADAPTOR, comes with o-ring 1

33-A 9003293 O-RING FOR HOSE ADAPTER O-RING FOR HOSE ADAPTER 19004398 Master Seal Kit Master Seal Kit 1

#) Included in Kits 9004299 and 9004300

*) Included in Seal Kit #9004301

**) Included in Seal Kit #9004299 (Not Sold Seperately)

@@) Included in Helisert Kit #9004265

Page 34: Manual de Martillo Hidraulico

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TB830B

Hydraulic Breaker Bare

Page 35: Manual de Martillo Hidraulico

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TB830B

Hydraulic Breaker BareQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

9004299 INTERNAL SEAL KIT INTERNAL SEAL KIT 19004300 CONTROL VALVE SEAL KIT CONTROL VALVE SEAL KIT 19004301 HARDWARE KIT HARDWARE KIT 19004265 Helisert Kit Helisert Kit 1

Page 36: Manual de Martillo Hidraulico

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9004354

Front Head Assembly

Page 37: Manual de Martillo Hidraulico

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9004354

Front Head AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 9004255 Front Tool Bushing Front Tool Bushing 12 9003506 Rear Tool Bushing Rear Tool Bushing 13 9004009 Retainer Pin Retainer Pin 44 9003507 Stopper Plug Stopper Plug 55 9004308 Retainer Pin Retainer Pin 26 9003529 * GREASE NIPPLE GREASE NIPPLE 17 9003777 * HEX PLUG HEX PLUG 28 9003521 Air Cap Air Cap 19 9003523 RUBBER BALL RUBBER BALL 1

10 9003524 SPRING SPRING 111 9004356 ** O-ring O-ring 112 9004278 @@ HELISERT HELISERT 413 9004312 Retainer Pin Retainer Pin 214 9004307 Plug Plug 1

*) Included in Hardware Kit #9004301

**) Included in Seal Kit #9004299 (Not Sold Seperately)

@@) Included in Seal Kit #9004265

Page 38: Manual de Martillo Hidraulico

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9004764

Control Valve

Page 39: Manual de Martillo Hidraulico

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9004764

Control ValveQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

31-A 9005039 * HEX BOLT HEX BOLT 631-B 9005040 * WASHER WASHER 1031-C 9004266 * CONTROL VALVE COVER CONTROL VALVE COVER 131-D 9004289 % O-Ring O-Ring 131-E 9004279 % Back-up Ring Back-up Ring 131-F & SPOOL SPOOL 131-G & CONTROL VALVE BODY CONTROL VALVE BODY 131-H 9004288 % O-Ring O-Ring 231-J 9004284 % Slide Ring Slide Ring 231-K 9004262 % O-Ring O-Ring 231-L 9004263 % Back-up Ring Back-up Ring 2

%) Not sold separately. Order control valve seal kit 9004800.

&) Not sold separately. Order control valve 9004764.

*) Included in Seal Kit #9004301

Page 40: Manual de Martillo Hidraulico

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9001519

Gas Valve Assembly

Page 41: Manual de Martillo Hidraulico

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9001519

Gas Valve AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

A 9001561 Gas Valve Plug Gas Valve Plug 1B 9001562 * O-Ring O-Ring 1C Gas Valve Includes Items A, B, & DGas Valve Includes Items A, B, & D 1D 9001563 * O-Ring O-Ring 1

*) Not Sold Separately

Page 42: Manual de Martillo Hidraulico

40

210-7398

Electro / Hydraulic Controls

Page 43: Manual de Martillo Hidraulico

41

210-7398

Electro / Hydraulic ControlsQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-7389ML Joystick Assembly Console ( Page 42 )Joystick Assembly Console ( Page 42 ) 12 210-7394B Panel Box Assembly ( Page 48 )Panel Box Assembly ( Page 48 ) 13 1911208 Bolt 1/4" NC X 1/2" GR.5Bolt 1/4" NC X 1/2" GR.5 44 1942000 Lockwasher 1/4" Lockwasher 1/4" 45 1003051 * Cable 3C/16AWG Cable 3C/16AWG 24'7 1003021 * Cable 2C/16AWG Cable 2C/16AWG 8'8 500-0123 Decal Set Remote Controller FuctionsDecal Set Remote Controller Fuctions 19 1001463 * Cable 10C/16AWG Cable 10C/16AWG REF

10 210-7370 Electrical Schematic Electrical Schematic REF

*) Re-order by required length

Page 44: Manual de Martillo Hidraulico

42

210-7389ML

Joystick Assembly Console

Page 45: Manual de Martillo Hidraulico

43

210-7389ML

Joystick Assembly ConsoleQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-7381 Console Rework Console Rework 12 210-7382 Console Pedestal Weldment Console Pedestal Weldment 13 210-7386 Cover Plate Cover Plate 14 210-7387 Gasket Gasket 15 210-7388 Gasket Gasket 16 1000962 Push-Pull Button Push-Pull Button 17 1007706 Lamp Lamp 18 1002983 Fuse Holder Fuse Holder 19 1001991 Remote Control ( Page 44 )Remote Control ( Page 44 ) 1

10 1001992 Remote Control ( Page 46 )Remote Control ( Page 46 ) 111 1003181 Connector(Cable) Connector(Cable) 112 1003182 Locknut 3/4 Locknut 3/4 113 1004755 Terminal Strip Terminal Strip 114 1911181 8-32 X .75 SOC D Bolts 8-32 X .75 SOC D Bolts 215 1911157 1/4" NC X 3/4" h.HD. Bolt GR.5 1/4"UNC X 3/4" LG.1/4" NC X 3/4" h.HD. Bolt GR.5 1/4"UNC X 3/4" LG. 416 1911096 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 417 1932001 Nut 1/4" NCNut 1/4" NC 418 1003024 Connector(Cable) 2521Connector(Cable) 2521 119 1001914 Locknut 1/2 Locknut 1/2 120 1002769 Linear Power Supply Linear Power Supply 121 1003028 SPACER SLEEVE SPACER SLEEVE 422 1911156 Bolt #8-32UNC X 1/4"LG.Bolt #8-32UNC X 1/4"LG. 823 1002329 Fuse 3 AMPFuse 3 AMP 124 1001908 Cable Qty in FeetCable Qty in Feet 6525 1007696 Seal Connector 1/2 Seal Connector 1/2 126 1007697 Seal Connector 3/4 Seal Connector 3/4 127 1941002 3/8" Flat Washer 3/8" Flat Washer 428 1941000 1/4" Flat Washer 1/4" Flat Washer 429 500-0123 Decal Set Remote Controller FuctionsDecal Set Remote Controller Fuctions 130 200-0575 Shematic - Electrical Shematic - Electrical REF

Page 46: Manual de Martillo Hidraulico

44

1001991

Remote Control

Page 47: Manual de Martillo Hidraulico

45

1001991

Remote ControlQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 155B4290 Lever Lever 12 155B2414 Rubber Elbows Rubber Elbows 13 Screw Screw 44 Ring Ring 15 Guide Pin Screw Guide Pin Screw 16 Washer Washer 17 Guide Pin Guide Pin 18 Locknut M12Locknut M12 19 PVRE Assembly PVRE Assembly 1

10 Cover Cover 111 Connector Connector 112 Locknut Locknut 113 Toothed Disc Toothed Disc 414 Nut M6Nut M6 4

Page 48: Manual de Martillo Hidraulico

46

1001992

Remote Control

Page 49: Manual de Martillo Hidraulico

47

1001992

Remote ControlQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 155B4291 Lever with On/Off ButtonLever with On/Off Button 12 155B2414 Rubber Elbows Rubber Elbows 13 Screw Screw 44 Ring Ring 15 Guide Pin Screw Guide Pin Screw 16 Washer Washer 17 Guide Pin Guide Pin 18 Locknut M12Locknut M12 19 PVRE Assembly PVRE Assembly 1

10 Cover Cover 111 Connector Connector 112 Locknut Locknut 113 Toothed Disc Toothed Disc 414 Nut M6Nut M6 4

Page 50: Manual de Martillo Hidraulico

48

210-7394B

Panel Box Assembly

Page 51: Manual de Martillo Hidraulico

49

210-7394B

Panel Box AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-7395 Panel Box Rework Panel Box Rework 12 1003181 Connector(Cable) Connector(Cable) 13 1003182 Locknut 3/4 Locknut 3/4 14 1003024 Connector(Cable) 2521Connector(Cable) 2521 15 1001906 Connector(Cable) Connector(Cable) 46 1001914 Locknut 1/2 Locknut 1/2 57 1004755 Terminal Strip Terminal Strip 28 1911181 8-32 X .75 SOC D Bolts 8-32 X .75 SOC D Bolts 49 1007697 Seal Connector 3/4 Seal Connector 3/4 1

10 1007696 Seal Connector 1/2 Seal Connector 1/2 5

Page 52: Manual de Martillo Hidraulico

50

210-9836

Control Valve Assembly

Page 53: Manual de Martillo Hidraulico

51

210-9836

Control Valve AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1007013 Control Valve PVG120/32 5 Spool ( Page 52 )Control Valve PVG120/32 5 Spool ( Page 52 ) 12 1911166 0.438 NC X 1.25 HX. HD. Bolt 0.438 NC X 1.25 HX. HD. Bolt 43 1941003 7/16" Flat Washer 7/16"7/16" Flat Washer 7/16" 24 1942003 0.438 Lockwasher 0.438 Lockwasher 45 1801475 Fitting 2216-4-5 Fitting 2216-4-5 16 1800343 Fitting 2081-4-2Fitting 2081-4-2 17 1003013 Quick Coupler-Male Quick Coupler-Male 28 1801476 Fitting 203301-2-4 203301-2-4Fitting 203301-2-4 203301-2-4 19 1800441 Fitting 2216-6-8 Fitting 2216-6-8 1

10 1800344 Fitting 2081-6-2 Fitting 2081-6-2 111 1801652 Fitting 203006-2-4Fitting 203006-2-4 112 1800182 Fitting 202702-16-16 202702-16-16Fitting 202702-16-16 202702-16-16 213 1800181 Fitting 202702-12-16 Fitting 202702-12-16 114 1800175 Fitting 202702-10-12 Fitting 202702-10-12 816 1800567 Fitting 900598-12 Fitting 900598-12 117 1911105 5/16" NC HHCS X 1.0 LG. 5/16" NC HHCS X 1.0 LG. 218 1941001 5/16" Flatwasher 5/16" Flatwasher 219 1942001 5/16" Flat Washer 5/16" Flat Washer 220 210-7542A SPACER SPACER 221 210-7862C Hydraulic Schematic Hydraulic Schematic ref22 210-7772 Pressure Gauge Assembly Pressure Gauge Assembly 123 210-7606 Seal Kit Seal Kit ref

Page 54: Manual de Martillo Hidraulico

52

1007013

Control Valve PVG120/32 5 Spool

Page 55: Manual de Martillo Hidraulico

53

1007013

Control Valve PVG120/32 5 SpoolQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 157B3171 PVM Mechanical Activation, standard ( Page 54 )PVM Mechanical Activation, standard ( Page 54 ) 42 155G3040 PVM-Mechanical Activating Module ( Page 56 )PVM-Mechanical Activating Module ( Page 56 ) 13 155G7042 PVT Tank Side Module w/ Pilot Supply for PVE ( Page 58 )PVT Tank Side Module w/ Pilot Supply for PVE ( Page 58 ) 14 155G6035 PVBU Uprating Kit for PVB ( Page 60 )PVBU Uprating Kit for PVB ( Page 60 ) 15 155G5022 PVP Pumpside Module ( Page 62 )PVP Pumpside Module ( Page 62 ) 16 155G8041 PVGI Assembly Kit ( Page 64 )PVGI Assembly Kit ( Page 64 ) 17 155G4272 PVEO Assembly (on-off) 12V ( Page 66 )PVEO Assembly (on-off) 12V ( Page 66 ) 18 155G6015 PVB Basic module, low ( Page 68 )PVB Basic module, low ( Page 68 ) 19 155G6468 Main Spool Assembly ( Page 70 )Main Spool Assembly ( Page 70 ) 1

10 155G7031 PVGI Combination Module PVG 120 to PVG 32 ( Page 72 )PVGI Combination Module PVG 120 to PVG 32 ( Page 72 ) 111 157B4116 PVEM Electric Activation ( Page 74 )PVEM Electric Activation ( Page 74 ) 412 157B6633 PVB Basic Module ( Page 76 )PVB Basic Module ( Page 76 ) 413 157B7030 PVBS Main Spool Assembly ( Page 78 )PVBS Main Spool Assembly ( Page 78 ) 114 157B7031 PVBS Main Spool Assembly ( Page 80 )PVBS Main Spool Assembly ( Page 80 ) 115 157B7032 PVBS Main Spool Assembly ( Page 82 )PVBS Main Spool Assembly ( Page 82 ) 116 157B7033 PVBS Main Spool Assembly ( Page 84 )PVBS Main Spool Assembly ( Page 84 ) 117 157B2020 PVS End Plate ( Page 86 )PVS End Plate ( Page 86 ) 118 157B8003 PVAS Assembly Kit ( Page 88 )PVAS Assembly Kit ( Page 88 ) 119 157B2125 PVLP Shock and Anti Cavitation Valve ( Page 90 )PVLP Shock and Anti Cavitation Valve ( Page 90 ) 220 157B2150 PVLP Shock and Anti Cavitation Valve ( Page 92 )PVLP Shock and Anti Cavitation Valve ( Page 92 ) 321 157B2140 PVLP Shock and Anti Cavitation Valve ( Page 94 )PVLP Shock and Anti Cavitation Valve ( Page 94 ) 122 157B2100 PVLP Shock and anti-cavitation valve ( Page 96 )PVLP Shock and anti-cavitation valve ( Page 96 ) 223 210-7606A Seal Kit PVG 120/32 5 Spool ( Page 98 )Seal Kit PVG 120/32 5 Spool ( Page 98 ) 1

Page 56: Manual de Martillo Hidraulico

54

157B3171

PVM Mechanical Activation, standard

Page 57: Manual de Martillo Hidraulico

55

157B3171

PVM Mechanical Activation, standardQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 681X8270 Seal Nut Seal Nut 22 681X0323 PIN PIN 23 681X1864 Screw Screw 44 633B1809 O-ring O-ring 25 155L3430 O-RING O-RING 16 155L3431 HOUSING HOUSING 17 155L3151 LEVER LEVER 18 155L3450 BASE BASE 19 681X9289 SCREW SCREW 1

10 157L3446 CATCHER CATCHER 111 873X9073 LUBRICANT LUBRICANT 112 155L3152 THREAD-BUSHING THREAD-BUSHING 1

Page 58: Manual de Martillo Hidraulico

56

155G3040

PVM-Mechanical Activating Module

Page 59: Manual de Martillo Hidraulico

57

155G3040

PVM-Mechanical Activating ModuleQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 155L3150 ACTIVATING BAR W/KNOB (incl. item 2) ACTIVATING BAR W/KNOB (incl. item 2) 12 681X8163 NUT NUT 13 155L3354 FOOT FOOT 14 681X9266 SCREW SCREW 85 155G3130 PVM HOUSING (incl. items 6, 7) PVM HOUSING (incl. items 6, 7) 16 681X8270 @ Seal Nut Seal Nut 27 681X3299 Screw Screw 28 633B1811 @ O-ring O-ring 19 155G3301 @ INTERMEDIATE PLATE INTERMEDIATE PLATE 1

10 633B1005 O-RING O-RING 111 155G3313 SPOOL CONTROL PIN SPOOL CONTROL PIN 112 155G3314 STOP STOP 113 155G3317 SPRING SPRING 114 155G3315 STOP STOP 1

155G8518 Handle Seal Kit Handle Seal Kit 1

@) Re-order by required length

Page 60: Manual de Martillo Hidraulico

58

155G7042

PVT Tank Side Module w/ Pilot Supply for PVE

Page 61: Manual de Martillo Hidraulico

59

155G7042

PVT Tank Side Module w/ Pilot Supply for PVEQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

10 681X1146 SCREW SCREW 311 TANK PORT ASSEMBLY TANK PORT ASSEMBLY 112 155G7372 PLUG PLUG 113 633B1335 @ O-RING O-RING 114 155B4056 @ FILTER FILTER 115 155G7373 PLUG PLUG 116 689X1040 @ BALL BALL 117 155G7376 STOP STOP 118 684X2094 WASHER WASHER 419 155G7375 SPRING SPRING 120 155G7374 SPOOL SPOOL 121 155L1373 PLUG PLUG 122 633B1813 @ O-RING O-RING 123 155G7382 STOP STOP 124 684X2547 WASHER WASHER 225 155G7381 SPRING SPRING 126 689X1040 BALL BALL 1

Inlet Seal Kit Inlet Seal Kit 1155G7041 Hydraulic Activation Kit Hydraulic Activation Kit 1

@) Part of Seal Kit 155G7041

Page 62: Manual de Martillo Hidraulico

60

155G6035

PVBU Uprating Kit for PVB

Page 63: Manual de Martillo Hidraulico

61

155G6035

PVBU Uprating Kit for PVBQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

6 633B1441 @ O-RING O-RING 17 155G2316 @ BACK-UP RING BACK-UP RING 18 633B1440 @ O-RING O-RING 19 155G2315 ADJUSTMENT DISC ADJUSTMENT DISC 4

12 631X2036 PLUG PLUG 113 633B9017 BONDED SEAL BONDED SEAL 114 155G2323 PLUG PLUG 115 155G2324 SPRING SPRING 1

155G8502 Seal Kit Seal Kit 1

@) Part of Seal Kit 155G8502

Page 64: Manual de Martillo Hidraulico

62

155G5022

PVP Pumpside Module

Page 65: Manual de Martillo Hidraulico

63

155G5022

PVP Pumpside ModuleQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 155L6406 PLUG 1/4" - 20 UNF THREADPLUG 1/4" - 20 UNF THREAD 12 633B9017 @ BONDED SEAL BONDED SEAL 13 631X2040 PLUG PLUG 14 633B1441 @ O-RING O-RING 15 155G5041 INSERT (includes items 3, 4) INSERT (includes items 3, 4) 16 631X2026 PLUG PLUG 17 684X2565 @ WASHER WASHER 18 155G8561 RELIEF VALVE RELIEF VALVE 19 684X2367 @ WASHER WASHER 1

10 PUMP SIDE HOUSING PUMP SIDE HOUSING 111 631X9716 PLUG PLUG 112 633B0046 @ O-RING O-RING 113 681X3019 PLUG PLUG 114 not used on this model not used on this model 15 155G5314 PLUG PLUG 116 633B1029 @ O-RING O-RING 117 155G5330 SPRING SPRING 118 155G5331 SPRING SPRING 119 155G5317 WASHER WASHER 120 155B1336 ORIFICE ORIFICE 121 633B9029 @ BONDED SEAL BONDED SEAL 122 155G5312 SPOOL SPOOL 123 070-2741 PLUG PLUG 124 633B9016 @ BONDED SEAL BONDED SEAL 125 PIN PIN 126 155A5021 NAME PLATE NAME PLATE 127 681Z8055 DRIVE SCREW DRIVE SCREW 228 633X0019 PLASTIC PLUG PLASTIC PLUG 1

@) Part of Seal Kit 155G8501

Page 66: Manual de Martillo Hidraulico

64

155G8041

PVGI Assembly Kit

Page 67: Manual de Martillo Hidraulico

65

155G8041

PVGI Assembly KitQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 155G8312 NUT NUT 32 633B9018 @ BONDED SEAL BONDED SEAL 33 155G8331 STAY BOLT STAY BOLT 34 682L2006 @ PIN PIN 45 633B1029 @ O-RING O-RING 46 633B1956 @ O-RING O-RING 27 633B1955 @ O-RING O-RING 48 633B1809 O-ring O-ring 29 633B1817 O-RING O-RING 4

11 633B0120 O-RING O-RING 1

@) Part of Seal Kit 155G8522

Page 68: Manual de Martillo Hidraulico

66

155G4272

PVEO Assembly (on-off) 12V

Page 69: Manual de Martillo Hidraulico

67

155G4272

PVEO Assembly (on-off) 12VQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 984L3156 EL. PLUG DIN 43650 BLACK PG 9 EL. PLUG DIN 43650 BLACK PG 9 12 681X1574 SCREW SCREW 44 PVEO ASSEMBLY PVEO ASSEMBLY 15 155G4710 FILTER FILTER 16 633B0011 O-RING O-RING 17 633B1004 O-RING O-RING 28 633B1521 O-RING O-RING 19 681X1864 Screw Screw 4

10 155G4718 INTERMEDIATE PLATE INTERMEDIATE PLATE 111 633B1267 O-RING O-RING 212 633B1030 O-RING O-RING 113 633B1402 O-RING O-RING 114 633B1148 O-RING O-RING 1

155G8519 Solenoid Seal Kit Solenoid Seal Kit 1

Page 70: Manual de Martillo Hidraulico

68

155G6015

PVB Basic module, low

Page 71: Manual de Martillo Hidraulico

69

155G6015

PVB Basic module, lowQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 633X7027 PLASTIC PLUG PLASTIC PLUG 22 155B6508 PLUG PLUG 13 633B1056 O-RING O-RING 14 633B1460 O-RING O-RING 15 689X1007 BALL BALL 16 631X2040 PLUG PLUG 17 633B1441 O-RING O-RING 18 155G8530 COMPENSATING SPOOL COMPENSATING SPOOL 19 681X1607 SCREW SCREW 1

10 633B9008 BONDED SEAL BONDED SEAL 111 155B8316 ORIFICE ORIFICE 112 PVB HOUSING PVB HOUSING 113 155G6468 Main Spool Assembly ( Page 70 )Main Spool Assembly ( Page 70 ) 1

155G8502 Seal Kit Seal Kit 1

Page 72: Manual de Martillo Hidraulico

70

155G6468

Main Spool Assembly

Page 73: Manual de Martillo Hidraulico

71

155G6468

Main Spool AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 Spool Spool 1

Page 74: Manual de Martillo Hidraulico

72

155G7031

PVGI Combination Module PVG 120 to PVG 32

Page 75: Manual de Martillo Hidraulico

73

155G7031

PVGI Combination Module PVG 120 to PVG 32QTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 COMBINATION MODULE COMBINATION MODULE 12 633B1428 O-RING O-RING 13 633B1461 O-RING O-RING 24 633B9017 BONDED SEAL BONDED SEAL 15 155L6406 PLUG 1/4" - 20 UNF THREADPLUG 1/4" - 20 UNF THREAD 16 631X2040 PLUG PLUG 37 633B1441 O-RING O-RING 38 633X0019 PLASTIC PLUG PLASTIC PLUG 1

Page 76: Manual de Martillo Hidraulico

74

157B4116

PVEM Electric Activation

Page 77: Manual de Martillo Hidraulico

75

157B4116

PVEM Electric ActivationQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 984L3286 EL-PLUG, DIN 43650 WHITE, PG 11 EL-PLUG, DIN 43650 WHITE, PG 11 12 681X0143 SCREW SCREW 45 PVEM ASSEMBLY PVEM ASSEMBLY 17 633B0241 @ O-RING O-RING 18 633B1461 @ O-RING O-RING 39 633B1056 @ O-RING O-RING 1

10 155G4710 FILTER FILTER 112 633B0204 @ O-RING O-RING 313 155U6780 CHECK VALVE CHECK VALVE 214 155U6616 ORIFICE ORIFICE 1

@) Part of Seak Kit 157B4997

Page 78: Manual de Martillo Hidraulico

76

157B6633

PVB Basic Module

Page 79: Manual de Martillo Hidraulico

77

157B6633

PVB Basic ModuleQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 COMPENSATOR VALVE ASSEMBLY COMPENSATOR VALVE ASSEMBLY 12 HOUSING HOUSING 13 155L6365 SEAT SEAT 24 155L6150 THRUST PAD THRUST PAD 25 155L6370 SPRING SPRING 26 633B1816 @ O-RING O-RING 27 155B6387 ADJUSTING SCREW ADJUSTING SCREW 28 155L6377 @ PLASTIC PLUG PLASTIC PLUG 29 633X1021 PLASTIC PLUG 7/8" - 14 UNF - THREADPLASTIC PLUG 7/8" - 14 UNF - THREAD 2

11 SHUTTLE ASSEMBLY SHUTTLE ASSEMBLY 112 SHUTTLE ASSEMBLY SHUTTLE ASSEMBLY 113 PIPE PIPE 116 684X2120 @ WASHER WASHER 217 155L6406 PLUG 1/4" - 20 UNF THREADPLUG 1/4" - 20 UNF THREAD 218 119 633B1813 @ O-RING O-RING 122 155L6153 RELIEF VALVE ASSEMBLY RELIEF VALVE ASSEMBLY 1

@) Part of Seal Kit 157B6999

Page 80: Manual de Martillo Hidraulico

78

157B7030

PVBS Main Spool Assembly

Page 81: Manual de Martillo Hidraulico

79

157B7030

PVBS Main Spool AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 MAIN SPOOL MAIN SPOOL 12 155L7500 PLUG PLUG 13 633B1810 O-RING O-RING 24 155L3356 Spring Stop Spring Stop 25 155L3358 Spring Spring 16 155L3351 Tension Rod Tension Rod 1

Page 82: Manual de Martillo Hidraulico

80

157B7031

PVBS Main Spool Assembly

Page 83: Manual de Martillo Hidraulico

81

157B7031

PVBS Main Spool AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 MAIN SPOOL MAIN SPOOL 12 155L7500 PLUG PLUG 13 633B1810 O-RING O-RING 24 155L3356 Spring Stop Spring Stop 25 155L3358 Spring Spring 16 155L3351 Tension Rod Tension Rod 1

Page 84: Manual de Martillo Hidraulico

82

157B7032

PVBS Main Spool Assembly

Page 85: Manual de Martillo Hidraulico

83

157B7032

PVBS Main Spool AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 MAIN SPOOL MAIN SPOOL 12 155L7500 PLUG PLUG 13 633B1810 O-RING O-RING 24 155L3356 Spring Stop Spring Stop 25 155L3358 Spring Spring 16 155L3351 Tension Rod Tension Rod 1

Page 86: Manual de Martillo Hidraulico

84

157B7033

PVBS Main Spool Assembly

Page 87: Manual de Martillo Hidraulico

85

157B7033

PVBS Main Spool AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 Main Spool Main Spool 12 155L7500 PLUG PLUG 13 633B1810 O-RING O-RING 24 155L3356 Spring Stop Spring Stop 25 155L3358 Spring Spring 16 155L3351 Tension Rod Tension Rod 1

Page 88: Manual de Martillo Hidraulico

86

157B2020

PVS End Plate

Page 89: Manual de Martillo Hidraulico

87

157B2020

PVS End PlateQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 End Module Assy End Module Assy 12 155L2150 NAME PLATE (incl. item 3) NAME PLATE (incl. item 3) 13 681Z1011 DRIVE SCREW DRIVE SCREW 14 not used on this model not used on this model

Page 90: Manual de Martillo Hidraulico

88

157B8003

PVAS Assembly Kit

Page 91: Manual de Martillo Hidraulico

89

157B8003

PVAS Assembly KitQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 681X8018 NUT NUT 62 684X2591 WASHER WASHER 63 155L8353 STAY BOLT M8 X 238mm LG.STAY BOLT M8 X 238mm LG. 34 633B1809 O-ring O-ring 85 633B1814 O-RING O-RING 16 633B1817 O-RING O-RING 167 633B0120 O-RING O-RING 3

157B8999 Seal Kit PVASSeal Kit PVAS 1

Page 92: Manual de Martillo Hidraulico

90

157B2125

PVLP Shock and Anti Cavitation Valve

Page 93: Manual de Martillo Hidraulico

91

157B2125

PVLP Shock and Anti Cavitation ValveQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

18 PVLP ASSEMBLY PVLP ASSEMBLY 119 633B1813 O-RING O-RING 1

Page 94: Manual de Martillo Hidraulico

92

157B2150

PVLP Shock and Anti Cavitation Valve

Page 95: Manual de Martillo Hidraulico

93

157B2150

PVLP Shock and Anti Cavitation ValveQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

18 PVLP ASSEMBLY PVLP ASSEMBLY 119 633B1813 O-RING O-RING 1

Page 96: Manual de Martillo Hidraulico

94

157B2140

PVLP Shock and Anti Cavitation Valve

Page 97: Manual de Martillo Hidraulico

95

157B2140

PVLP Shock and Anti Cavitation ValveQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

18 = PVLP ASSEMBLY PVLP ASSEMBLY 119 633B1813 O-RING O-RING 1

=)

Page 98: Manual de Martillo Hidraulico

96

157B2100

PVLP Shock and anti-cavitation valve

Page 99: Manual de Martillo Hidraulico

97

157B2100

PVLP Shock and anti-cavitation valveQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

18 PVLP Assembly PVLP Assembly 119 633B1813 O-RING O-RING 1

Page 100: Manual de Martillo Hidraulico

98

210-7606A

Seal Kit PVG 120/32 5 Spool

Page 101: Manual de Martillo Hidraulico

99

210-7606A

Seal Kit PVG 120/32 5 SpoolQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 155G8526 Inlet Seal Kit Inlet Seal Kit 12 155G8519 Solenoid Seal Kit Solenoid Seal Kit 13 155G8518 Handle Seal Kit Handle Seal Kit 14 155G8041 PVGI Assembly Kit ( Page 64 )PVGI Assembly Kit ( Page 64 ) 15 Inlet Seal Kit Inlet Seal Kit 16 157B6999 Basic Module Seal Kit Basic Module Seal Kit 47 Electrical Activation Electrical Activation 48 157B4997 Seal Kit Seal Kit 19 157B8003 PVAS Assembly Kit ( Page 88 )PVAS Assembly Kit ( Page 88 ) 1

Page 102: Manual de Martillo Hidraulico

100

210-9867

Hose & Floor Plate Installation

Page 103: Manual de Martillo Hidraulico

101

210-9867

Hose & Floor Plate InstallationQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-9866 Cover Plate Cover Plate 12 220-0744 Weldment - Bulkhead Weldment - Bulkhead 13 1942002 3/8 Lockwasher 3/8 Lockwasher 124 1911113 HHCS 3/8-16UNC X 1" LG. HHCS 3/8-16UNC X 1" LG. 15 220-0127 Front Plate Front Plate 26 H05-KKK-032 Hose Assembly Hose Assembly 17 H05-LLL-034 Hose Assembly Hose Assembly 28 1800256 Fitting 2041-16-16 2041-16-16Fitting 2041-16-16 2041-16-16 19 1800325 Fitting 2071-16-16 Fitting 2071-16-16 1

10 1800237 Fitting Fitting 211 H06-KKK-030 Hose Assembly Hose Assembly 212 1800220 Fitting 203005-12-12Fitting 203005-12-12 213 1800289 Fitting 2062-12-12 2062-12-12Fitting 2062-12-12 2062-12-12 114 H05-LLL-031 Hose Assembly Hose Assembly 115 1004131 Flow Amplifier Valve Flow Amplifier Valve 116 1801479 Fitting GG306-NP-04-04Fitting GG306-NP-04-04 117 1801478 Fitting GG106-4-4 Fitting GG106-4-4 118 1801480 Fitting GG106-NP-06-04Fitting GG106-NP-06-04 119 H05-EEE-O11 Hose Assembly Hose Assembly 120 H05-EEE-013 Hose Assembly Hose Assembly 121 220-0095 Hose Guide Weldment Hose Guide Weldment 122 1006155 Control Valve Decal Control Valve Decal 123 HK-00238 Hose Kit Hose Kit 1

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102

216-0440

Power Pack Common Parts

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103

216-0440

Power Pack Common PartsQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 216-0432 Frame Weldment Frame Weldment 12 216-0443 Weldment - Reservoir 100 Gal. Weldment - Reservoir 100 Gal. 13 1932012 .50NC Stover Locknut .50NC Stover Locknut 44 1941004 .50 Flat Washer .50 Flat Washer 45 1911136 .50 NC X 1.50 LG. HEX HD. Bolt GR .5 .50 NC X 1.50 LG. HEX HD. Bolt GR .5 46 1942002 3/8 Lockwasher 3/8 Lockwasher 27 216-0444 Guard Weldment Guard Weldment 18 1004847 Temperature Gauge Temperature Gauge 19 1801046 Fitting 2047-12-8Fitting 2047-12-8 1

10 1002912 Giant Breather Giant Breather 111 1800253 Fitting 246-6-8Fitting 246-6-8 112 1001294 Filler Cap Filler Cap 113 1001379 Neck Neck 114 1005082 Sight Gauge Sight Gauge 115 1001708 Adaptor Baffle Adaptor Baffle 116 1911150 Bolt 5/16"-18UNC X 1 1/4" LG. GR.5Bolt 5/16"-18UNC X 1 1/4" LG. GR.5 217 1001707 Reservoir End Cover Reservoir End Cover 118 1911044 Bolt 5/8" NC X 2 1/2" LG.Bolt 5/8" NC X 2 1/2" LG. 119 1911126 5/16" NC X .75" H.HD. Bolt GR.5 5/16" NC X .75" H.HD. Bolt GR.5 420 1800841 O-Ring 2-338O-Ring 2-338 121 1800678 Pipe Plug 2 1/2" NPTPipe Plug 2 1/2" NPT 122 1005252 Ball Valve Ball Valve 123 1800676 Pipe Plug .5 NPT SOC HD Pipe Plug .5 NPT SOC HD 224 1008285 low oil level switch low oil level switch 125 1003024 Connector(Cable) 2521Connector(Cable) 2521 126 1003222 Conduit Body Conduit Body 127 1005284 Gasket Gasket 128 1800369 Fitting 2083-8-8Fitting 2083-8-8 129 1911166 0.438 NC X 1.25 HX. HD. Bolt 0.438 NC X 1.25 HX. HD. Bolt 630 1000538 Sealing Washer Sealing Washer 631 1003097 Suction Filter ( Page 106 )Suction Filter ( Page 106 ) 132 216-0223 Return Filter Assembly ( Page 108 )Return Filter Assembly ( Page 108 ) 133 1911114 HHCS 3/8-16UNC 1 1/4 LG. HHCS 3/8-16UNC 1 1/4 LG. 434 1941002 3/8" Flat Washer 3/8" Flat Washer 435 1942002 3/8 Lockwasher 3/8 Lockwasher 436 1931029 0.375 NC Hex Nut 0.375 NC Hex Nut 237 1002973 Return Filter Element Return Filter Element REF38 1932004 Locknut 5/16" - 18 UNCLocknut 5/16" - 18 UNC 239 1941001 5/16" Flatwasher 5/16" Flatwasher 240 1942001 5/16" Flat Washer 5/16" Flat Washer 4

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104

216-0440

Power Pack Common Parts

Page 107: Manual de Martillo Hidraulico

105

216-0440

Power Pack Common PartsQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

41 1941001 5/16" Flatwasher 5/16" Flatwasher 442 1800339 Fitting 2081-24-16Fitting 2081-24-16 143 1801192 Nipple Nipple 144 1800158 Fitting Fitting 145 1800419 Fitting 210292-16 Fitting 210292-16 146 1800134 Fitting 2024-16-16 Fitting 2024-16-16 147 1800376 Fitting 2085-12-12Fitting 2085-12-12 148 1800259 Fitting Fitting 149 1800423 Fitting Fitting 150 H06-GGG-045 Hose Assembly Hose Assembly 151 1911113 HHCS 3/8-16UNC X 1" LG. HHCS 3/8-16UNC X 1" LG. 252 1800349 Fitting 2082-12 2082-12Fitting 2082-12 2082-12 1

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106

1003097

Suction Filter

Page 109: Manual de Martillo Hidraulico

107

1003097

Suction FilterQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

2 1003090 * Electrical Indicator Electrical Indicator 13 1003091 Plug Plug 14 1003092 * Washer Washer 25 1003093 * Connection Connection 16 @ O-ring O-ring 17 @ Element Cover O-ring Element Cover O-ring 18 @ Bowl Cover O-ring Bowl Cover O-ring 19 @ Element Bowl O-ring Element Bowl O-ring 1

10 Membrane Seal Membrane Seal 111 @ 6 Hole Rubber Seal 6 Hole Rubber Seal 112 1003098 Element Element 113 1003099 Seal Kit Seal Kit 1

*) Not used on this model

@) Part of Seal Kit 1003099

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108

216-0223

Return Filter Assembly

Page 111: Manual de Martillo Hidraulico

109

216-0223

Return Filter AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1003056 Pressure Gauge Pressure Gauge 12 Cover O-ring Cover O-ring 13 1002973 Return Filter Element Return Filter Element 14 Element Seal Element Seal 15 Bowl O-ring Bowl O-ring 16 Chamber O-ring Chamber O-ring 1

1003054 Seal Kit Seal Kit REF

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110

216-0860

Pump / Motor Assembly

Page 113: Manual de Martillo Hidraulico

111

216-0860

Pump / Motor AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1008708 Hydraulic Pump Hydraulic Pump 12 1004925 Mount(Pump Motor) Mount(Pump Motor) 13 1008787 Coupling Half Coupling Half 14 1912092 .75 NC X 2.25 HHCS .75 NC X 2.25 HHCS 45 1942006 .75 Lockwasher .75 Lockwasher 46 1912181 .625 NC X 2.0 HHCS 5/8" UNC X 2" LG. SHCS.625 NC X 2.0 HHCS 5/8" UNC X 2" LG. SHCS 57 1942005 .625 Lockwasher .625 Lockwasher 58 1801374 Split Flange Kit FF595-20 Split Flange Kit FF595-20 19 1801091 Split Flange Kit FF593-48 Split Flange Kit FF593-48 2

10 1802007 Fitting S.F. 80806-48-48Fitting S.F. 80806-48-48 111 1802008 Fitting S.F. 80808-48-48Fitting S.F. 80808-48-48 112 1801965 T-Bolt Clamp T-Bolt Clamp 413 1801967 Suction Hose Suction Hose 5014 1800434 Fitting 2215-12-16 2215-12-16Fitting 2215-12-16 2215-12-16 115 1801088 Fitting 2062-24-20 Fitting 2062-24-20 116 1800190 Fitting Fitting 117 1800419 Fitting 210292-16 Fitting 210292-16 118 1004824 Pressure Filter ( Page 114 )Pressure Filter ( Page 114 ) 119 1911113 HHCS 3/8-16UNC X 1" LG. HHCS 3/8-16UNC X 1" LG. 420 1941002 3/8" Flat Washer 3/8" Flat Washer 421 1942002 3/8 Lockwasher 3/8 Lockwasher 422 1942005 .625 Lockwasher .625 Lockwasher 523 1800134 Fitting 2024-16-16 Fitting 2024-16-16 124 1008710 Electric Motor Electric Motor 125 1004868 Coupling Half 2 7/8 DIA. For 405TC Frame Coupling Half 2 7/8 DIA. For 405TC Frame 126 1003959 Coupling Insert (770N) For 405TC Frame Coupling Insert (770N) For 405TC Frame 127 1941006 .75 Flatwasher .75 Flatwasher 428 1942006 .75 Lockwasher .75 Lockwasher 429 1911054 3/4 UNC X 3.25 HHCS For 405/44TC Frame 3/4 UNC X 3.25 HHCS For 405/44TC Frame 430 216-0502 Mount Motor 405TC Mount Motor 405TC 231 Fitting Fitting REF32 1800199 Fitting 202702-6-6 Fitting 202702-6-6 133 1800427 Fitting 221501-20-16 Fitting 221501-20-16 135 H06-LLL-024 Hose Assembly Hose Assembly 136 H57-LLM-038 Hose Assembly Hose Assembly 137 HK-00069 Hose Kit (140 CC Pump) Hose Kit (140 CC Pump) REF38 1004120 Pressure Filter Element Pressure Filter Element REF39 1002973 Return Filter Element Return Filter Element REF40 1001802 Bolt Bolt 441 1912249 Bolt Bolt 4

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112

216-0860

Pump / Motor Assembly

Page 115: Manual de Martillo Hidraulico

113

216-0860

Pump / Motor AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

42 1942024 Lockwasher Lockwasher 4

Page 116: Manual de Martillo Hidraulico

114

1004824

Pressure Filter

Page 117: Manual de Martillo Hidraulico

115

1004824

Pressure FilterQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 * Head Assembly SAE 24Head Assembly SAE 24 12 * Name Plate Name Plate 13 * Drive Screw Drive Screw 14 * Mechanical Indicator Mechanical Indicator 15 * Bypass Valve Bypass Valve 16 1004120 Pressure Filter Element Pressure Filter Element 17 1005015 Support Ring Support Ring 18 1800819 O-ring O-ring 19 Bowl Bowl 1

10 Plug Plug 11005014 Seal Kit Seal Kit 1

*) Not Sold Seperatly

Page 118: Manual de Martillo Hidraulico

116

210-7452D

Oil Cooler / Power Pack Installation Revision A

Page 119: Manual de Martillo Hidraulico

117

210-7452D

Oil Cooler / Power Pack Installation Revision AQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 210-7459ML Oil Cooler Assembly ( Page 118 )Oil Cooler Assembly ( Page 118 ) 12 1002010 Fan Guard Fan Guard 13 210-7458B Electric Motor Support Electric Motor Support 14 210-7676A Angle Mount Angle Mount 25 1911113 HHCS 3/8-16UNC X 1" LG. HHCS 3/8-16UNC X 1" LG. 46 1942002 3/8 Lockwasher 3/8 Lockwasher 47 1911096 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 48 1942000 Lockwasher 1/4" Lockwasher 1/4" 49 1931030 Hex Nut 1/4"UNC Hex Nut 1/4"UNC 4

10 1941000 1/4" Flat Washer 1/4" Flat Washer 411 1001946 Fan Fan 112 H06-LLL-042 Hose Assembly Hose Assembly 113 1800215 Fitting 203002-4-4Fitting 203002-4-4 115 1801477 Fitting Fitting 116 1800292 Fitting 2062-16-16Fitting 2062-16-16 117 1800086 Fitting 2021-16-16 2021-16-16Fitting 2021-16-16 2021-16-16 218 1911163 .375 NC X .625 LG. HEX HD. Bolt GR. 5 .375 NC X .625 LG. HEX HD. Bolt GR. 5 419 1941002 3/8" Flat Washer 3/8" Flat Washer 420 1004845 Thermal Bypass Valve Thermal Bypass Valve 121 1800335 Fitting 2081-16-8Fitting 2081-16-8 122 1800355 Plug 1/2" NPTPlug 1/2" NPT 123 1800350 Plug 1" NPT Plug 1" NPT 124 1800182 Fitting 202702-16-16 202702-16-16Fitting 202702-16-16 202702-16-16 125 1800419 Fitting 210292-16 Fitting 210292-16 126 H06-LLL-048 Hose Assembly Hose Assembly 127 216-0514A Thermostat Mount Thermostat Mount 1

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118

210-7459ML

Oil Cooler Assembly

Page 121: Manual de Martillo Hidraulico

119

210-7459ML

Oil Cooler AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1004844 Oil Cooler Oil Cooler 12 210-7467B SHROUD SHROUD 13 1931029 0.375 NC Hex Nut 0.375 NC Hex Nut 44 1942002 3/8 Lockwasher 3/8 Lockwasher 45 1911115 0.375 NC X 1.5 H. HD. Bolt 0.375 NC X 1.5 H. HD. Bolt 4

Page 122: Manual de Martillo Hidraulico

120

1002279

Oil Cooler Thermostat

Page 123: Manual de Martillo Hidraulico

121

1002279

Oil Cooler ThermostatQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1002279A Thermostat Thermostat REF

Page 124: Manual de Martillo Hidraulico

122

1005048

Hydraulic Tank Immersion Heater 460V / 3Ph

Page 125: Manual de Martillo Hidraulico

123

1005048

Hydraulic Tank Immersion Heater 460V / 3Ph

Page 126: Manual de Martillo Hidraulico
Page 127: Manual de Martillo Hidraulico

2001087 TM20H / TB830X

NI 1

NUMERICAL INDEX

PagePart Number Description

070-2741 PLUG 631000508 SPHERICAL BEARING 13,19,231000538 Sealing Washer 1031000740 LOCKNUT 131000799 SPHERICAL BEARING 111000846 2.5-16 ESNA Locknut 7,171000962 Push-Pull Button 431001294 Filler Cap 1031001332 Stacking Bolt 251001333 Safety Plate 251001334 Cover Plate 251001335 Support Halves, set of two 251001337 Support Halves-set of two 251001379 Neck 1031001463 Cable 10C/16AWG 411001635 Spherical Bearing 171001707 Reservoir End Cover 1031001708 Adaptor Baffle 1031001770 Flatwasher 171001802 Bolt 1111001906 Connector(Cable) 491001908 Cable 431001914 Locknut 1/2 431001946 Fan 1171001991 Remote Control 43,451001992 Remote Control 43,471002010 Fan Guard 1171002279 Oil Cooler Thermostat 3,1211002279A Thermostat 1211002329 Fuse 431002769 Linear Power Supply 431002912 Giant Breather 1031002973 Return Filter Element 103,1091002983 Fuse Holder 431003013 Quick Coupler-Male 511003021 Cable 2C/16AWG 411003024 Connector(Cable) 431003028 SPACER SLEEVE 431003051 Cable 3C/16AWG 411003054 Seal Kit 1091003056 Pressure Gauge 1091003090 Electrical Indicator 1071003091 Plug 1071003092 Washer 1071003093 Connection 1071003097 Suction Filter 1031003098 Element 1071003099 Seal Kit 1071003181 Connector(Cable) 431003182 Locknut 3/4 431003222 Conduit Body 1031003959 Coupling Insert (770N) For 405TC Frame 1111004120 Pressure Filter Element 111,1151004131 Flow Amplifier Valve 1011004755 Terminal Strip 431004824 Pressure Filter 1111004844 Oil Cooler 1191004845 Thermal Bypass Valve 1171004847 Temperature Gauge 1031004868 Coupling Half 2 7/8 DIA. For 405TC Frame 1111004925 Mount(Pump Motor) 1111005014 Seal Kit 1151005015 Support Ring 1151005048 Hydraulic Tank Immersion Heater 31005082 Sight Gauge 1031005252 Ball Valve 1031005284 Gasket 1031006155 Control Valve Decal 1011007013 Control Valve 51,531007696 Seal Connector 1/2 431007697 Seal Connector 3/4 43

Page 128: Manual de Martillo Hidraulico

2001087 TM20H / TB830X

NI 2

NUMERICAL INDEX

PagePart Number Description

1007706 Lamp 431008285 low oil level switch 1031008708 Hydraulic Pump 1111008710 Electric Motor 1111008787 Coupling Half 111155A5021 NAME PLATE 63155B1336 ORIFICE 63155B2414 Rubber Elbows 45155B4056 FILTER 59155B4290 Lever 45155B4291 Lever 47155B6387 ADJUSTING SCREW 77155B6508 PLUG 69155B8316 ORIFICE 69155G2315 ADJUSTMENT DISC 61155G2316 BACK-UP RING 61155G2323 PLUG 61155G2324 SPRING 61155G3040 PVM-Mechanical Activating Module 53,57155G3130 PVM HOUSING (incl. items 6, 7) 57155G3301 INTERMEDIATE PLATE 57155G3313 SPOOL CONTROL PIN 57155G3314 STOP 57155G3315 STOP 57155G3317 SPRING 57155G4272 PVEO Assembly (on-off) 12V 53,67155G4710 FILTER 67,75155G4718 INTERMEDIATE PLATE 67155G5022 PVP Pumpside Module 53155G5041 INSERT (includes items 3, 4) 63155G5312 SPOOL 63155G5314 PLUG 63155G5317 WASHER 63155G5330 SPRING 63155G5331 SPRING 63155G6015 PVB Basic module, low 53155G6035 PVBU Uprating Kit for PVB 53155G6468 Main Spool Assembly 53,71155G7031 PVGI Combination Module PVG 120 to PVG 32 53,73155G7041 Hydraulic Activation Kit 59155G7042 PVT Tank Side Module w/ Pilot Supply for PVE 53155G7372 PLUG 59155G7373 PLUG 59155G7374 SPOOL 59155G7375 SPRING 59155G7376 STOP 59155G7381 SPRING 59155G7382 STOP 59155G8041 PVGI Assembly Kit 53,65,99155G8312 NUT 65155G8331 STAY BOLT 65155G8502 Seal Kit 61155G8518 Handle Seal Kit 57155G8519 Solenoid Seal Kit 67155G8526 Inlet Seal Kit 99155G8530 COMPENSATING SPOOL 69155G8561 RELIEF VALVE 63155L1373 PLUG 59155L2150 NAME PLATE (incl. item 3) 87155L3150 ACTIVATING BAR W/KNOB (incl. item 2) 57155L3151 LEVER 55155L3152 THREAD-BUSHING 55155L3351 Tension Rod 79,81,83,85155L3354 FOOT 57155L3356 Spring Stop 79155L3358 Spring 79155L3430 O-RING 55155L3431 HOUSING 55155L3450 BASE 55155L6150 THRUST PAD 77155L6153 RELIEF VALVE ASSEMBLY 77

Page 129: Manual de Martillo Hidraulico

2001087 TM20H / TB830X

NI 3

NUMERICAL INDEX

PagePart Number Description

155L6365 SEAT 77155L6370 SPRING 77155L6377 PLASTIC PLUG 77155L6406 PLUG 63155L7500 PLUG 79155L8353 STAY BOLT 89155U6616 ORIFICE 75155U6780 CHECK VALVE 75157B2020 PVS End Plate 53157B2100 PVLP Shock and anti-cavitation valve 53,97157B2125 PVLP Shock and Anti Cavitation Valve 53,91157B2140 PVLP Shock and Anti Cavitation Valve 53,95157B2150 PVLP Shock and Anti Cavitation Valve 53,93157B3171 PVM Mechanical Activation, standard 53157B4116 PVEM Electric Activation 53157B4997 Seal Kit 99157B6633 PVB Basic Module 53157B6999 Basic Module Seal Kit 99157B7030 PVBS Main Spool Assembly 53157B7031 PVBS Main Spool Assembly 53157B7032 PVBS Main Spool Assembly 53157B7033 PVBS Main Spool Assembly 53157B8003 PVAS Assembly Kit 53157B8999 Seal Kit 89157L3446 CATCHER 551800086 Fitting 2021-16-16 1171800134 Fitting 2024-16-16 1051800158 Fitting 1051800175 Fitting 202702-10-12 511800181 Fitting 202702-12-16 511800182 Fitting 202702-16-16 511800190 Fitting 1111800199 Fitting 202702-6-6 1111800215 Fitting 1171800220 Fitting 1011800237 Fitting 1011800253 Fitting 1031800256 Fitting 2041-16-16 1011800259 Fitting 1051800261 Fitting 251800264 Fitting 251800289 Fitting 2062-12-12 51800292 Fitting 1171800324 Fitting 251800325 Fitting 2071-16-16 251800335 Fitting 1171800339 Fitting 1051800343 Fitting 511800344 Fitting 2081-6-2 511800349 Fitting 2082-12 1051800350 Plug 1" NPT 1171800355 Plug 1171800369 Fitting 1031800376 Fitting 1051800419 Fitting 210292-16 1051800423 Fitting 1051800426 Fitting 251800427 Fitting 221501-20-16 1111800434 Fitting 2215-12-16 1111800441 Fitting 2216-6-8 511800567 Fitting 900598-12 511800676 Pipe Plug .5 NPT SOC HD 1031800678 Pipe Plug 1031800687 Full Coupling 15,211800819 O-ring 1151800841 O-Ring 1031801016 Grease Fitting 111801019 Nipple 151801020 Pipe Plig 151801046 Fitting 1031801088 Fitting 2062-24-20 111

Page 130: Manual de Martillo Hidraulico

2001087 TM20H / TB830X

NI 4

NUMERICAL INDEX

PagePart Number Description

1801091 Split Flange Kit FF593-48 1111801192 Nipple 1051801374 Split Flange Kit FF595-20 1111801475 Fitting 2216-4-5 511801476 Fitting 203301-2-4 511801477 Fitting 1171801478 Fitting GG106-4-4 1011801479 Fitting 1011801480 Fitting 1011801652 Fitting 511801965 T-Bolt Clamp 1111801967 Suction Hose 1111802007 Fitting S.F. 1111802008 Fitting S.F. 1111911044 Bolt 1031911054 3/4 UNC X 3.25 HHCS For 405/44TC Frame 1111911061 HHCS 3/4 - 10UNC X 4 1/2" LG. 5,271911062 Bolt 51911063 3/4 - 10 UNC X 5.5 LG. HHCS 51911064 Bolt 51911065 Bolt 51911066 Bolt 71911096 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 431911105 5/16" NC HHCS X 1.0 LG. 511911113 HHCS 3/8-16UNC X 1" LG. 1011911114 HHCS 3/8-16UNC 1 1/4 LG. 1031911115 0.375 NC X 1.5 H. HD. Bolt 1191911117 Bolt 251911126 5/16" NC X .75" H.HD. Bolt GR.5 1031911134 HHCS. 0.50 NC X 1.0 71911136 .50 NC X 1.50 LG. HEX HD. Bolt GR .5 1031911150 Bolt 1031911156 Bolt 431911157 1/4" NC X 3/4" h.HD. Bolt GR.5 431911163 .375 NC X .625 LG. HEX HD. Bolt GR. 5 1171911166 0.438 NC X 1.25 HX. HD. Bolt 511911181 8-32 X .75 SOC D Bolts 431911208 Bolt 411912020 .50NC X 1.5 HH Bolt GR.8 111912027 BOLT 171912062 Bolt 171912092 .75 NC X 2.25 HHCS 1111912181 .625 NC X 2.0 HHCS 1111912249 Bolt 1111931029 0.375 NC Hex Nut 1031931030 Hex Nut 1/4"UNC 1171932001 Nut 431932004 Locknut 1031932012 .50NC Stover Locknut 1031932020 Locknut 3/4" 51941000 1/4" Flat Washer 431941001 5/16" Flatwasher 511941002 3/8" Flat Washer 431941003 7/16" Flat Washer 511941004 .50 Flat Washer 1031941006 .75 Flatwasher 1111942000 Lockwasher 1/4" 411942001 5/16" Flat Washer 511942002 3/8 Lockwasher 1011942003 0.438 Lockwasher 511942004 0.5 Lockwasher 71942005 .625 Lockwasher 1111942006 .75 Lockwasher 1111942024 Lockwasher 111,113200-0575 Shematic - Electrical 432001087 TM20H / TB830X 3210-0040A Rubber Bushing 7210-0307 Sleeve 9210-0307A SLEEVE 11210-0853A Bushing 21210-0856A THRUST WASHER 27

Page 131: Manual de Martillo Hidraulico

2001087 TM20H / TB830X

NI 5

NUMERICAL INDEX

PagePart Number Description

210-0857A THRUST WASHER 27210-0858A THRUST WASHER 27210-1033B PIN 7210-2092 Pivot Pin 5210-4756 Hydraulic Tube 25210-4788 Hydraulic Tube 25210-4920 Hydraulic Tube 25210-4921 Hydraulic Tube 25210-4922 Hydraulic Tube 25210-4923 Hydraulic Tube 25210-6419A Reatining Ring 7210-6480 Pad 9210-6810A STOP BLOCK 7210-6990 Pin 9210-7370 Electrical Schematic 41210-7381 Console Rework 43210-7382 Console Pedestal Weldment 43210-7386 Cover Plate 43210-7387 Gasket 43210-7388 Gasket 43210-7389ML Joystick Assembly Console 41210-7394B Panel Box Assembly 41210-7395 Panel Box Rework 49210-7398 Electro / Hydraulic Controls 3210-7452D Oil Cooler / Power Pack Installation 3210-7458B Electric Motor Support 117210-7459ML Oil Cooler Assembly 117210-7467B SHROUD 119210-7542A SPACER 51210-7606 Seal Kit 51210-7606A Seal Kit 53210-7676A Angle Mount 117210-7772 Pressure Gauge Assembly 51210-7862C Hydraulic Schematic 51210-8373A CROSS BAR 7210-8375A RETAINING RING 11210-8664 Hydraulic Tube 25210-9357 Inner Boom Assembly 5210-9358 Inner Boom Weldment 15210-9359B Outer Boom Assembly 5210-9360B Outer Boom Weldment 21210-9368 Swing Post Assembly 7210-9369 Swing Post Weldment 11210-9394 TM20H Boom Assembly 3210-9397 Hose and Tube Layout 5210-9733 Mounting Bracket Weldment 27210-9737 TB830X Top Mount Installation 3210-9836 Control Valve Assembly 3210-9859 Pedestal Weldment 9210-9863 Pedestal Assembly 7210-9864 Pedestal/Swing Post Assembly 5210-9866 Cover Plate 101210-9867 Hose & Floor Plate Installation 3216-0223 Return Filter Assembly 103216-0432 Frame Weldment 103216-0440 Power Pack Common Parts 3216-0443 Weldment - Reservoir 100 Gal. 103216-0444 Guard Weldment 103216-0502 Mount Motor 405TC 111216-0514A Thermostat Mount 117216-0860 Pump / Motor Assembly 3220-0095 Hose Guide Weldment 101220-0127 Front Plate 101220-0744 Weldment - Bulkhead 1013000005 Washer 7500-0123 Decal Set 41500-0151 Decal Kit - TM Series 5631X2026 PLUG 63631X2036 PLUG 61631X2040 PLUG 63631X9716 PLUG 63

Page 132: Manual de Martillo Hidraulico

2001087 TM20H / TB830X

NI 6

NUMERICAL INDEX

PagePart Number Description

633B0011 O-RING 67633B0046 O-RING 63633B0120 O-RING 65633B0204 O-RING 75633B0241 O-RING 75633B1004 O-RING 67633B1005 O-RING 57633B1029 O-RING 63633B1030 O-RING 67633B1056 O-RING 69633B1148 O-RING 67633B1267 O-RING 67633B1335 O-RING 59633B1402 O-RING 67633B1428 O-RING 73633B1440 O-RING 61633B1441 O-RING 61633B1460 O-RING 69633B1461 O-RING 73633B1521 O-RING 67633B1809 O-ring 55633B1810 O-RING 79633B1811 O-ring 57633B1813 O-RING 59633B1814 O-RING 89633B1816 O-RING 77633B1817 O-RING 65633B1955 O-RING 65633B1956 O-RING 65633B9008 BONDED SEAL 69633B9016 BONDED SEAL 63633B9017 BONDED SEAL 61633B9018 BONDED SEAL 65633B9029 BONDED SEAL 63633X0019 PLASTIC PLUG 63633X1021 PLASTIC PLUG 77633X7027 PLASTIC PLUG 69681X0143 SCREW 75681X0323 PIN 55681X1146 SCREW 59681X1574 SCREW 67681X1607 SCREW 69681X1864 Screw 55681X3019 PLUG 63681X3299 Screw 57681X8018 NUT 89681X8163 NUT 57681X8270 Seal Nut 55681X9266 SCREW 57681X9289 SCREW 55681Z1011 DRIVE SCREW 87681Z8055 DRIVE SCREW 63682L2006 PIN 65684X2094 WASHER 59684X2120 WASHER 77684X2367 WASHER 63684X2547 WASHER 59684X2565 WASHER 63684X2591 WASHER 89689X1007 BALL 69689X1040 BALL 59700-0055B Pin 5700-0057 Pivot Pin 5700-0502A Pin 5700-0609B Upper Pin 7700-0610A Lower Pin 7700-0752A PIVOT PIN 5700-0753 Pivot Pin 5700-0841B Pivot Pin 27710-0008A BUSHING 15710-0195A Bushing 15

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NI 7

NUMERICAL INDEX

PagePart Number Description

710-0240A FLANGED BUSHING 9710-0241A FLANGED BUSHING 9730-0007A SLEEVE 11730-0027A SPACER 15730-0028A Spacer 21730-0030A Spacer 5730-0031A Spacer 5730-0032A Spacer 5730-0202 Thrust Washer 5730-0203 Thrust Washer 5730-0204 Thrust Washer 5730-0302A THRUST WASHER 27730-0330A Spacer 15730-0331 Sleeve 11815-0139C PISTON 13815-0158C Piston 17815-0455A HEAD GLAND 13815-0456A HEAD CAP 13815-0457ML Seal Kit 13815-0465A HEAD GLAND 19815-0466A HEAD CAP 19815-0469C PISTON 19815-0489ML Hydraulic Cylinder 7815-0491B CYLINDER TUBE 13815-0493B CYLINDER ROD 13815-0595A Head Gland 17815-0596B Head Plate 17815-0598ML SEAL KIT 17815-0627B Hydraulic Cylinder 5815-0628B CYLINDER TUBE 23815-0630ML ROD ASSEMBLY 23815-0680B Tube Assembly 19815-0684B Hydraulic Cylinder 5815-0685B ROD ASSEMBLY 17815-0687B CYLINDER TUBE 17815-0689B Hydraulic Cylinder 5815-0692B Rod Assembly 19873X9073 LUBRICANT 559000502 Bracket Bolt Assembly 299000526 Side Plate Spacer Tube 299000542 Bolt 299000544 Nut 299000546 Washer 299000807 Side Plate Set 299001519 Gas Valve Assembly 31,399001561 Gas Valve Plug 399001562 O-Ring 399001563 O-Ring 399002027 PLUG 319002029 HEX PLUG 319003287 Back-up Ring 319003288 O-Ring 319003293 O-RING FOR HOSE ADAPTER 319003494 HOSE ADAPTOR, comes with o-ring 319003506 Rear Tool Bushing 359003507 Stopper Plug 359003512 Washer 319003513 Tie Rod Nut 319003521 Air Cap 359003523 RUBBER BALL 359003524 SPRING 359003529 GREASE NIPPLE 359003777 HEX PLUG 359004009 Retainer Pin 359004253 PISTON 319004255 Front Tool Bushing 359004260 SEAL BUSHING 319004261 Tie Rod 319004262 O-Ring 31,379004263 Back-up Ring 319004265 Helisert Kit 33

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NI 8

NUMERICAL INDEX

PagePart Number Description

9004266 CONTROL VALVE COVER 379004272 CHOKE PLUG 319004278 HELISERT 359004279 Back-up Ring 379004280 Gas Seal 319004281 Oil Seal 319004283 Oil Seal 319004284 Slide Ring 319004286 Dust Seal 319004287 Back-up Ring 319004288 O-Ring 319004289 O-Ring 379004292 HOSE ADAPTOR, comes with o-ring 319004299 INTERNAL SEAL KIT 319004300 CONTROL VALVE SEAL KIT 339004301 HARDWARE KIT 339004307 Plug 359004308 Retainer Pin 359004312 Retainer Pin 359004346 Slide Ring 319004347 O-ring 319004348 O-ring 319004351 Cylinder 319004352 Cylinder Cover 319004354 Front Head Assembly 319004356 O-ring 359004398 Master Seal Kit 319004764 Control Valve 319005025 HELISERT 319005039 HEX BOLT 319005040 WASHER 379005049 Washer 31984L3156 EL. PLUG DIN 43650 BLACK PG 9 67984L3286 EL-PLUG, DIN 43650 WHITE, PG 11 75H05-EEE-013 Hose Assembly 101H05-EEE-O11 Hose Assembly 101H05-KKK-032 Hose Assembly 101H05-KKK-033 Hose Assembly 25H05-KKK-050 Hose Assembly 25H05-KKK-065 Hose Assembly 25H05-KKK-075 Hose Assembly 25H05-KKK-080 Hose Assembly 25H05-KKK-110 Hose Assembly 25H05-LLL-031 Hose Assembly 101H05-LLL-034 Hose Assembly 101H05-LLL-060 Hose Assembly 27H05-LLL-065 Hose Assembly 25H05-LLL-110 Hose Assembly 25H06-GGG-045 Hose Assembly 105H06-KKK-030 Hose Assembly 101H06-LLL-024 Hose Assembly 111H06-LLL-042 Hose Assembly 117H06-LLL-048 Hose Assembly 117H57-LLM-038 Hose Assembly 111HK-00069 Hose Kit (140 CC Pump) 111HK-00237 Hose Kit 25HK-00238 Hose Kit 101TB730-B-930 Blunt Tool 29TB730-C-995 Chisel Tool 29TB730-M-930 Moil Tool 29TB830B Hydraulic Breaker Bare 27TB830X Hydraulic Breaker 27

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AI 1

ALPHABETICAL INDEXDescription Part Number Page

9004764Control Valve 361007013Control Valve PVG120/32 5 Spool 52210-9836Control Valve Assembly 50210-7398Electro / Hydraulic Controls 409004354Front Head Assembly 349001519Gas Valve Assembly 38210-9867Hose & Floor Plate Installation 100210-9397Hose and Tube Layout 24TB830XHydraulic Breaker 28TB830BHydraulic Breaker Bare 30815-0627BHydraulic Cylinder 22815-0684BHydraulic Cylinder 16815-0689BHydraulic Cylinder Dipperstick 18815-0489MLHydraulic Cylinder Tilt 121005048Hydraulic Tank Immersion Heater 460V / 3Ph 122210-9357Inner Boom Assembly TM20H 14210-7389MLJoystick Assembly Console 42155G6468Main Spool Assembly 70210-7452DOil Cooler / Power Pack Installation 116210-7459MLOil Cooler Assembly 1181002279Oil Cooler Thermostat 120210-9359BOuter Boom Assembly 20210-7394BPanel Box Assembly 48210-9863Pedestal Assembly 8210-9864Pedestal/Swing Post Assembly 6216-0440Power Pack Common Parts 1021004824Pressure Filter 114216-0860Pump / Motor Assembly 110157B8003PVAS Assembly Kit 88157B6633PVB Basic Module 76155G6015PVB Basic module, low 68157B7030PVBS Main Spool Assembly 78157B7031PVBS Main Spool Assembly 80157B7032PVBS Main Spool Assembly 82157B7033PVBS Main Spool Assembly 84155G6035PVBU Uprating Kit for PVB 60157B4116PVEM Electric Activation 74155G4272PVEO Assembly (on-off) 12V 66155G8041PVGI Assembly Kit 64155G7031PVGI Combination Module PVG 120 to PVG 32 72157B2125PVLP Shock and Anti Cavitation Valve 90157B2140PVLP Shock and Anti Cavitation Valve 94157B2150PVLP Shock and Anti Cavitation Valve 92157B2100PVLP Shock and anti-cavitation valve 96157B3171PVM Mechanical Activation, standard 54155G3040PVM-Mechanical Activating Module 56155G5022PVP Pumpside Module 62157B2020PVS End Plate 86155G7042PVT Tank Side Module w/ Pilot Supply for PVE 581001991Remote Control 441001992Remote Control 46216-0223Return Filter Assembly 108210-7606ASeal Kit PVG 120/32 5 Spool 981003097Suction Filter 106210-9368Swing Post Assembly 10210-9737TB830X Top Mount Installation 262001087TM20H / TB830X 2210-9394TM20H Boom Assembly 4

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PAI 1

1911096.25 NC X 1.0 LG. HEX HD. Bolt GR. 5 43,1171911163.375 NC X .625 LG. HEX HD. Bolt GR. 5 1171941004.50 Flat Washer 1031911136.50 NC X 1.50 LG. HEX HD. Bolt GR .5 1031932012.50NC Stover Locknut 1031912020.50NC X 1.5 HH Bolt GR.8 111942005.625 Lockwasher 1111912181.625 NC X 2.0 HHCS 5/8" UNC X 2" LG. SHCS 1111941006.75 Flatwasher 1111942006.75 Lockwasher 1111912092.75 NC X 2.25 HHCS 11119310290.375 NC Hex Nut 103,11919111150.375 NC X 1.5 H. HD. Bolt 11919420030.438 Lockwasher 5119111660.438 NC X 1.25 HX. HD. Bolt 51,10319420040.5 Lockwasher 7,11,1719410001/4" Flat Washer 43,11719111571/4" NC X 3/4" h.HD. Bolt GR.5 1/4"UNC X 3/4" LG. 4310008462.5-16 ESNA Locknut 7,17,19,2319110633/4 - 10 UNC X 5.5 LG. HHCS 519110543/4 UNC X 3.25 HHCS For 405/44TC Frame 11119420023/8 Lockwasher 101,103,111,117

,11919410023/8" Flat Washer 43,103,111,11719420015/16" Flat Washer 51,10319410015/16" Flatwasher 51,10319111055/16" NC HHCS X 1.0 LG. 5119111265/16" NC X .75" H.HD. Bolt GR.5 10319410037/16" Flat Washer 7/16" 5119111818-32 X .75 SOC D Bolts 43,49155L3150ACTIVATING BAR W/KNOB (incl. item 2) 571001708Adaptor Baffle 103155B6387ADJUSTING SCREW 77155G2315ADJUSTMENT DISC 619003521Air Cap 35210-7676AAngle Mount 117155G2316BACK-UP RING 619003287Back-up Ring 319004263Back-up Ring 31,379004279Back-up Ring 379004287Back-up Ring 31689X1007BALL 69689X1040BALL 591005252Ball Valve 103155L3450BASE 55157B6999Basic Module Seal Kit 99TB730-B-930Blunt Tool 291001802Bolt 1111911044Bolt 5/8" NC X 2 1/2" LG. 1031911062Bolt 3/4"-10UNC X 5" LG. 5,71911064Bolt 3/4"-10UNC X 6" LG. 51911065Bolt 3/4" NC x 6 1/2" LG 51911066Bolt 3/4" NC X 7" LG. 71911117Bolt 3/8" -16UNC X 2 1/4" LG. 251911150Bolt 5/16"-18UNC X 1 1/4" LG. GR.5 1031911156Bolt #8-32UNC X 1/4"LG. 431911208Bolt 1/4" NC X 1/2" GR.5 411912027BOLT 1/2" -20UNF X 2 3/4" LG. 171912062Bolt 1" -14UNF X 3 1/4" LG. 171912249Bolt 1119000542Bolt 29633B9008BONDED SEAL 69633B9016BONDED SEAL 63633B9017BONDED SEAL 61,63,73633B9018BONDED SEAL 65633B9029BONDED SEAL 639000502Bracket Bolt Assembly 29210-0853ABushing 21710-0008ABUSHING 15710-0195ABushing 151001908Cable Qty in Feet 431001463Cable 10C/16AWG 411003021Cable 2C/16AWG 41

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PAI 2

PARTS ALPHABETICAL INDEXDescription Part No Page

1003051Cable 3C/16AWG 41157L3446CATCHER 55155U6780CHECK VALVE 75TB730-C-995Chisel Tool 299004272CHOKE PLUG 31155G8530COMPENSATING SPOOL 691003222Conduit Body 1031003093Connection 1071001906Connector(Cable) 491003024Connector(Cable) 2521 43,49,1031003181Connector(Cable) 43,49210-7382Console Pedestal Weldment 43210-7381Console Rework 439004266CONTROL VALVE COVER 371006155Control Valve Decal 1019004300CONTROL VALVE SEAL KIT 331008787Coupling Half 1111004868Coupling Half 2 7/8 DIA. For 405TC Frame 1111003959Coupling Insert (770N) For 405TC Frame 1111001334Cover Plate 25210-7386Cover Plate 43210-9866Cover Plate 101210-8373ACROSS BAR 79004351Cylinder 319004352Cylinder Cover 31815-0493BCYLINDER ROD 13815-0491BCYLINDER TUBE 13815-0628BCYLINDER TUBE 23815-0687BCYLINDER TUBE 17500-0151Decal Kit - TM Series 5500-0123Decal Set Remote Controller Fuctions 41,43681Z1011DRIVE SCREW 87681Z8055DRIVE SCREW 639004286Dust Seal 31984L3286EL-PLUG, DIN 43650 WHITE, PG 11 75984L3156EL. PLUG DIN 43650 BLACK PG 9 671008710Electric Motor 111210-7458BElectric Motor Support 1171003090Electrical Indicator 107210-7370Electrical Schematic 411003098Element 1071001946Fan 1171002010Fan Guard 1171001294Filler Cap 103155B4056FILTER 59155G4710FILTER 67,751800158Fitting 1051800190Fitting 1111800215Fitting 203002-4-4 1171800220Fitting 203005-12-12 1011800237Fitting 1011800253Fitting 246-6-8 1031800259Fitting 1051800261Fitting 2042-12-12 251800264Fitting 2043-12-12 251800292Fitting 2062-16-16 1171800324Fitting 2071-12-12 251800335Fitting 2081-16-8 1171800339Fitting 2081-24-16 1051800343Fitting 2081-4-2 511800369Fitting 2083-8-8 1031800376Fitting 2085-12-12 1051800423Fitting 1051800426Fitting 221501-16-12 251801046Fitting 2047-12-8 1031801477Fitting 1171801479Fitting GG306-NP-04-04 1011801480Fitting GG106-NP-06-04 1011801652Fitting 203006-2-4 511800086Fitting 2021-16-16 2021-16-16 1171800134Fitting 2024-16-16 105,1111800175Fitting 202702-10-12 511800181Fitting 202702-12-16 51

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1800182Fitting 202702-16-16 202702-16-16 51,1171800199Fitting 202702-6-6 1111801476Fitting 203301-2-4 203301-2-4 511800256Fitting 2041-16-16 2041-16-16 1011800289Fitting 2062-12-12 2062-12-12 5,1011801088Fitting 2062-24-20 1111800325Fitting 2071-16-16 25,1011800344Fitting 2081-6-2 511800349Fitting 2082-12 2082-12 1051800419Fitting 210292-16 105,111,1171800434Fitting 2215-12-16 2215-12-16 1111800427Fitting 221501-20-16 1111801475Fitting 2216-4-5 511800441Fitting 2216-6-8 511800567Fitting 900598-12 511801478Fitting GG106-4-4 1011802007Fitting S.F. 80806-48-48 1111802008Fitting S.F. 80808-48-48 111710-0240AFLANGED BUSHING 9710-0241AFLANGED BUSHING 91001770Flatwasher 1" 171004131Flow Amplifier Valve 101155L3354FOOT 57216-0432Frame Weldment 103220-0127Front Plate 1019004255Front Tool Bushing 351800687Full Coupling 1/8" NPT 15,211002329Fuse 3 AMP 431002983Fuse Holder 439004280Gas Seal 319001561Gas Valve Plug 391005284Gasket 103210-7387Gasket 43210-7388Gasket 431002912Giant Breather 1031801016Grease Fitting 1/8" NPT 11,13,15,17,19,21

,239003529GREASE NIPPLE 35216-0444Guard Weldment 103155G8518Handle Seal Kit 57,999004301HARDWARE KIT 33815-0456AHEAD CAP 13815-0466AHEAD CAP 19,23815-0455AHEAD GLAND 13815-0465AHEAD GLAND 19,23815-0595AHead Gland 17815-0596BHead Plate 179004278HELISERT 359005025HELISERT 319004265Helisert Kit 339005039HEX BOLT 31,371931030Hex Nut 1/4"UNC 1179002029HEX PLUG 319003777HEX PLUG 351911061HHCS 3/4 - 10UNC X 4 1/2" LG. 3/4 -10UNC X 4 1/2" LG. 5,271911113HHCS 3/8-16UNC X 1" LG. 101,105,111,1171911114HHCS 3/8-16UNC 1 1/4 LG. 1031911134HHCS. 0.50 NC X 1.0 79003494HOSE ADAPTOR, comes with o-ring 319004292HOSE ADAPTOR, comes with o-ring 31H05-EEE-013Hose Assembly 101H05-EEE-O11Hose Assembly 101H05-KKK-032Hose Assembly 101H05-KKK-033Hose Assembly 25H05-KKK-050Hose Assembly 25H05-KKK-065Hose Assembly 25H05-KKK-075Hose Assembly 25H05-KKK-080Hose Assembly 25H05-KKK-110Hose Assembly 25H05-LLL-031Hose Assembly 101H05-LLL-034Hose Assembly 101H05-LLL-060Hose Assembly 27H05-LLL-065Hose Assembly 25

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PAI 4

PARTS ALPHABETICAL INDEXDescription Part No Page

H05-LLL-110Hose Assembly 25H06-GGG-045Hose Assembly 105H06-KKK-030Hose Assembly 101H06-LLL-024Hose Assembly 111H06-LLL-042Hose Assembly 117H06-LLL-048Hose Assembly 117H57-LLM-038Hose Assembly 111220-0095Hose Guide Weldment 101HK-00237Hose Kit 25HK-00238Hose Kit 101HK-00069Hose Kit (140 CC Pump) 111155L3431HOUSING 55155G7041Hydraulic Activation Kit 591008708Hydraulic Pump 111210-7862CHydraulic Schematic 51210-4756Hydraulic Tube 1" 25210-4788Hydraulic Tube 1" 25210-4920Hydraulic Tube 3/4" 25210-4921Hydraulic Tube 3/4" 25210-4922Hydraulic Tube 1" 25210-4923Hydraulic Tube 1" 25210-8664Hydraulic Tube 3/4" 25155G8526Inlet Seal Kit 99210-9358Inner Boom Weldment 15155G5041INSERT (includes items 3, 4) 63155G3301INTERMEDIATE PLATE 57155G4718INTERMEDIATE PLATE 679004299INTERNAL SEAL KIT 311007706Lamp 43155B4290Lever 45155B4291Lever with On/Off Button 47155L3151LEVER 551002769Linear Power Supply 431000740LOCKNUT 1 3/4" NF 131932004Locknut 5/16" - 18 UNC 1031001914Locknut 1/2 43,491003182Locknut 3/4 43,491932020Locknut 3/4" 5,7,271942024Lockwasher 111,1131942000Lockwasher 1/4" 41,1171008285low oil level switch 103700-0610ALower Pin 7873X9073LUBRICANT 559004398Master Seal Kit 31TB730-M-930Moil Tool 29216-0502Mount Motor 405TC 1111004925Mount(Pump Motor) 111210-9733Mounting Bracket Weldment 27155A5021NAME PLATE 63155L2150NAME PLATE (incl. item 3) 871001379Neck 1031801019Nipple 1/8" NPT 15,211801192Nipple 105155G8312NUT 651932001Nut 1/4" NC 43681X8018NUT 89681X8163NUT 579000544Nut 29155L3430O-RING 551800819O-ring 1151800841O-Ring 2-338 103633B0011O-RING 67633B0046O-RING 63633B0120O-RING 65,89633B0204O-RING 75633B0241O-RING 75633B1004O-RING 67633B1005O-RING 57633B1029O-RING 63,65633B1030O-RING 67633B1056O-RING 69,75633B1148O-RING 67633B1267O-RING 67

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PAI 5

633B1335O-RING 59633B1402O-RING 67633B1428O-RING 73633B1440O-RING 61633B1441O-RING 61,63,69,73633B1460O-RING 69633B1461O-RING 73,75633B1521O-RING 67633B1809O-ring 55,65,89633B1810O-RING 79,81,83,85633B1811O-ring 57633B1813O-RING 59,77,91,93,95,97633B1814O-RING 89633B1816O-RING 77633B1817O-RING 65,89633B1955O-RING 65633B1956O-RING 659001562O-Ring 399001563O-Ring 399003288O-Ring 319004262O-Ring 31,379004288O-Ring 31,379004289O-Ring 379004347O-ring 319004348O-ring 319004356O-ring 359003293O-RING FOR HOSE ADAPTER 311004844Oil Cooler 1199004281Oil Seal 319004283Oil Seal 31155B1336ORIFICE 63155B8316ORIFICE 69155U6616ORIFICE 75210-9360BOuter Boom Weldment 21210-6480Pad 9210-7395Panel Box Rework 49210-9859Pedestal Weldment TM 'H' Series 9210-1033BPIN 7210-6990Pin 9681X0323PIN 55682L2006PIN 65700-0055BPin 5700-0502APin 51801020Pipe Plig 1/8 NPT 151800678Pipe Plug 2 1/2" NPT 1031800676Pipe Plug .5 NPT SOC HD 103815-0139CPISTON 13815-0158CPiston 17815-0469CPISTON 19,239004253PISTON 31210-2092Pivot Pin 5700-0057Pivot Pin 5700-0752APIVOT PIN 5700-0753Pivot Pin 5700-0841BPivot Pin 27155L6377PLASTIC PLUG 77633X0019PLASTIC PLUG 63,73633X1021PLASTIC PLUG 7/8" - 14 UNF - THREAD 77633X7027PLASTIC PLUG 69070-2741PLUG 631003091Plug 107155B6508PLUG 69155G2323PLUG 61155G5314PLUG 63155G7372PLUG 59155G7373PLUG 59155L1373PLUG 59155L6406PLUG 1/4" - 20 UNF THREAD 63,73,77155L7500PLUG 79,81,83,851800355Plug 1/2" NPT 117631X2026PLUG 63631X2036PLUG 61631X2040PLUG 63,69,73

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PAI 6

PARTS ALPHABETICAL INDEXDescription Part No Page

631X9716PLUG 63681X3019PLUG 639002027PLUG 319004307Plug 351800350Plug 1" NPT 1171004120Pressure Filter Element 111,1151003056Pressure Gauge 109210-7772Pressure Gauge Assembly 511000962Push-Pull Button 43155G3130PVM HOUSING (incl. items 6, 7) 571003013Quick Coupler-Male 519003506Rear Tool Bushing 35210-6419AReatining Ring 7155G8561RELIEF VALVE 63155L6153RELIEF VALVE ASSEMBLY 771001707Reservoir End Cover 1039004009Retainer Pin 359004308Retainer Pin 359004312Retainer Pin 35210-8375ARETAINING RING 111002973Return Filter Element 103,109,111815-0630MLROD ASSEMBLY 23815-0685BROD ASSEMBLY 17815-0692BRod Assembly 199003523RUBBER BALL 35210-0040ARubber Bushing 7155B2414Rubber Elbows 45,471001333Safety Plate 25681X0143SCREW 75681X1146SCREW 59681X1574SCREW 67681X1607SCREW 69681X1864Screw 55,67681X3299Screw 57681X9266SCREW 57681X9289SCREW 559004260SEAL BUSHING 311007696Seal Connector 1/2 43,491007697Seal Connector 3/4 43,491003054Seal Kit 1091003099Seal Kit 1071005014Seal Kit 115155G8502Seal Kit 61,69157B4997Seal Kit 99157B8999Seal Kit PVAS 89210-7606Seal Kit 51815-0457MLSeal Kit 13815-0598MLSEAL KIT 17681X8270Seal Nut 55,571000538Sealing Washer 103155L6365SEAT 77200-0575Shematic - Electrical 43210-7467BSHROUD 1199000807Side Plate Set 299000526Side Plate Spacer Tube 291005082Sight Gauge 103210-0307Sleeve 9210-0307ASLEEVE 11730-0007ASLEEVE 11730-0331Sleeve 119004284Slide Ring 31,379004346Slide Ring 31155G8519Solenoid Seal Kit 67,99210-7542ASPACER 51730-0027ASPACER 15730-0028ASpacer 21730-0030ASpacer 1/8" 5730-0031ASpacer 3/16" 5730-0032ASpacer 1/4" 5730-0330ASpacer 151003028SPACER SLEEVE 431000508SPHERICAL BEARING 13,19,231000799SPHERICAL BEARING 11

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PAI 7

1001635Spherical Bearing 171801091Split Flange Kit FF593-48 1111801374Split Flange Kit FF595-20 111155G5312SPOOL 63155G7374SPOOL 59155G3313SPOOL CONTROL PIN 57155G2324SPRING 61155G3317SPRING 57155G5330SPRING 63155G5331SPRING 63155G7375SPRING 59155G7381SPRING 59155L3358Spring 79,81,83,85155L6370SPRING 779003524SPRING 35155L3356Spring Stop 79,81,83,851001332Stacking Bolt 25155G8331STAY BOLT 65155L8353STAY BOLT M8 X 238mm LG. 89155G3314STOP 57155G3315STOP 57155G7376STOP 59155G7382STOP 59210-6810ASTOP BLOCK 79003507Stopper Plug 351801967Suction Hose 1111001335Support Halves, set of two 3/4" TUBE 251001337Support Halves-set of two 1" TUBE 251005015Support Ring 115210-9369Swing Post Weldment 111801965T-Bolt Clamp 1111004847Temperature Gauge 103155L3351Tension Rod 79,81,83,851004755Terminal Strip 43,491004845Thermal Bypass Valve 1171002279AThermostat 121216-0514AThermostat Mount 117155L3152THREAD-BUSHING 55155L6150THRUST PAD 77210-0856ATHRUST WASHER 5/16" THK. 27210-0857ATHRUST WASHER 3/8" THK. 27210-0858ATHRUST WASHER 7/16" THK. 27730-0202Thrust Washer 1/8 THK. 5730-0203Thrust Washer 3/16 THK. 5730-0204Thrust Washer 1/4 THK. 5730-0302ATHRUST WASHER 279004261Tie Rod 319003513Tie Rod Nut 31815-0680BTube Assembly 19700-0609BUpper Pin 71003092Washer 107155G5317WASHER 633000005Washer 7684X2094WASHER 59684X2120WASHER 77684X2367WASHER 63684X2547WASHER 59684X2565WASHER 63684X2591WASHER 899000546Washer 299003512Washer 319005040WASHER 379005049Washer 31220-0744Weldment - Bulkhead 101216-0443Weldment - Reservoir 100 Gal. 103

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