manirajubora printpack npes template 022017€¦ · new concepts faster make ready auto and...
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New Age
ForefficientandhighqualityprintingManirajuBora- Trelleborg PrintingSolutionsSWAsiaSales&TechnicalDirector
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Costpressures Processexcellenceandautomation
Sustainability Optimumrollingcharacteristics
ReasonsforaNewAge
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Newconcepts
Faster make readyAuto and integrated
color measurements
Integrated sheet inspection
One Pass technology
Overall – lean, mean, green &
seenEfficiency to Excellence
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New&Nxt.
Intradeck, Anicolor, HUV, LED, EB, ceramic dampening and more
Substrates
New inks
Coatings
Foiling / Precoat
Technologies
Lenticular, MET/PET, microfluting and many more apart from paper and board
Low migration, high pigmentation, low energy, iriodin inks, metallic inks and more
Dripoff, hybrid UV, Iriodin UV/conventional, scented
Cold foil, hot foil and metalure
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Marketdynamics
DigitalAnalogue
Short runsmorecolorandUVLongruns
Chemicalproducts Greenproducts
Specificproducts
Customizedproducts
Productemphasis
Processemphasis
Cleansolutions Greensolutions
Lesssetuptime
Overallproductprocessisimportant
Consistencyofoutputacrosscompletegroup
Totalcontrolandautomation
Morecolour,specialization,highquality
IMPACTONTHEBUSINESS
“Goodproductsarenolongerenough”
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New Age printing blankets
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Historyofprintingblankets
§ NewgenerationofblanketsareabletoprintFM,highdensitypigments,lowerGSM,lowmigrationinksandmanymore
§ Suitedtoplayersforvariousprintprocessandcompressiblelayerstosuitsubstratesandcarcassforhighstability
Conventionalprintingblankets
Compressibleblankets4ply
Compressibleblankets–3plyhybridtop
Compressiblelayers–positive&neutralfeed
Newtechnologiesinmanufacturing
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RequirementoftheNewAgeprintingblankets
§ AbilitytohandlelowerGSM
§ Ultrawidewebs
§ Towertechnology
§ Highdensitypigments
§ HandlebothUVandconventionalinks
§ Rheologyofinkandcleaningsolvents
§ Automationofcleaningprocess
§ Fractionalwebs
§ DailyuseofFM,recyclednewsprint,etc
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PropertiesoftheNewAgeprintingblankets
§ Betterelasticproperties
§ Highdimensionalstability
§ Suitablecompressibilityat
indentationforcelevels
§ Anisotropiclevels
§ Durablelifetime
§ Compressibilityanddeflection
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PropertiesoftheNewAgeprintingblankets
§ Viscosity§ Surfacetension§ Wetting§ Curing§ Chemicalaffinity§ Abrasion§ Chemicalresistance§ Dynamicproperties
Multitudeofcomplexvariables:
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ChangesinNewAgeprintingblanketsENGINEERINGFABRICS§ Bettertensilestrengthfabrics§ Lowerelongation(bothtemporaryelongationandelongationatbreak)§ Stablecarcass§ Compressiveply(1st fabric).Designforfeed,smashresistanceandsurface
hardness§ Lowerdistortingeffect§ Lessersinking
Elasticitymodulus§ Dimensionalstability(2nd &3rd ply)§ Lowmountingstretch§ Quickwraparound§ Watersolventprotection
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POLYMERTECHNOLOGY§ NewcompoundingforprintingbothUVandconventionalathighspeeds§ Cleaningsolventsstress§ Loadstressduetomechanicalandprintingchallenges§ Betterdampeningcapacity§ Quickpaperrelease§ Lesspiling§ Fractionalweb
Syntheticmodulus§ Betterdotreproduction§ Fastercleaningwithlesssolvents§ Polarityofelastomerstoreduceheat§ Functionalthroughoutitslife
ChangesinNewAgeprintingblankets
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ELASTOMERTECHNOLOGY§ Microspheretechnology§ Thickercompressiblelayer§ Morecyclictimes§ Lesserdisplacementwhenunderload§ EvenlayattheNIP
Elastomermodulus§ Highandfasterrecoveryoftheblanket§ Lesssinking§ Radialcompression§ Controldotgainandsqueeze
ChangesinNewAgeprintingblankets
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Effectsofthechanges
INCREASING DOT PRESSURE
INCREASING SQUEEZE
LowstretchcarcassWatersolventprotectiontopreventsolventpenetrationandalsoheatLesssinkingBetterwrapLessdistortiontherebysharpreproduction
Engineeringfabrics
SurfacechemistryEnergysavingCustomizedroughnessImprovedmechanicalpropertiesImprovedchemicalresistanceproperties
Polymertechnology
BettermileageWidethicknessofsubstratesFasterreboundabilityShockabsorption
Elastomertechnology
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ChallengesintheNewAgeprintingblankets
§ BiggestchallengeistheBlankettoBlanketonwideandultrawidewebs
§ Higherspeedsupto1laccopiesperhour(SWSC)§ Gaugevariationonthecouple§ Meetingpointofthe4blanketsandblanketedges§ Lowerindentation§ Autocleaning,higherflashpointwashesanditseffect§ Nippressureseffect§ Durability§ Widerangeofsubstratesthickness§ Tighttolerances§ Comboprintingandmanymore
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Newblanketmanufacturingprocess
…andmanymoreadvantages
Solventless printingblankets Nosinking
Betterbondingbetweenlayersandtopface
Calendaringtechnology
Highproductioncapacity Homogeneousinthicknessandrubberlay
Reducedproductionsteps Highstableandconsistentprocess
Newcapabilitiesforfuturisticproduction
capabilities
Saferenvironment(reduceCO2 emission)
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BenefitsoftheNewAgeprintingblankets
Improvedblanketlifetimeandquality(abrasion,chemical,mechanicalresistant)
Reducecarbonfootprint
Renewablegreenconsumables
Moreuserfriendlyblankets:lessersetuptimes
Ultrawide andfractionalweb
PrintingwithbothconventionalandUV
Adaptableforfuturepresstechnologiesandconsumables
Canbesetfornewparametersinprinting
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Benefits
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NewAgeprintingblanketsINDIAFOCUSPRODUCTS§ Manual and auto cleaning – chemical resistant top layers
§ Mix of fractional web and full web – variable widths in newspapers
§ Localized paper products – low grade papers
§ More aliphatic than aromatic or vegetable washes – new generation chemicals for clean and care products
§ Hybrid printing
§ UV in daily newspaper printing
§ Lower GSM paper
§ High density pigments inks and specially formulated inks
§ Customized blanket thickness, roughness and other properties to suit needs
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Questions?