manbar and lean manufacturing at bullard by v. jalalian

8/8/2019 ManBar and Lean Manufacturing at Bullard by v. Jalalian

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Chicago / 2005Chicago / 2005

Wireless Warehouse ManagementWireless Warehouse Management

Manco Systems, Inc.Manco Systems, Inc.

Valy JalalianValy Jalalian


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What Is Auto ID And How Does It Help?What Is Auto ID And How Does It Help?

Why Automate The Warehouse?Why Automate The Warehouse?

What Is The Business Case?What Is The Business Case? Who Should Consider WarehouseWho Should Consider Warehouse

Automation?Automation?

What To Look For In A WMS Solution?What To Look For In A WMS Solution?

Where Do I Go From Here?Where Do I Go From Here?


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What Is Auto ID And How Does It Help?What Is Auto ID And How Does It Help?

Auto ID Technology Is Automated DataAuto ID Technology Is Automated Data

Capture Or Data Entry Using:Capture Or Data Entry Using:

Barcode TechnologyBarcode Technology

RF ID TagsRF ID Tags


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How Does Auto ID Help?How Does Auto ID Help?

Fast And Accurate Data Entry / Data CaptureFast And Accurate Data Entry / Data Capture

Error FreeError Free

Orders Of Magnitude Faster Than Manual EntryOrders Of Magnitude Faster Than Manual Entry

Ability To Add Intelligence To The DataAbility To Add Intelligence To The Data

Combine Or DeCombine Or De--Compose InformationCompose Information

AutomaticallyAutomatically


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Eliminate Data Entry ErrorsEliminate Data Entry Errors

Eliminate Erroneous ShipmentsEliminate Erroneous Shipments Eliminate Down Time Due ToEliminate Down Time Due To

Stock Out SituationsStock Out Situations

Physical InventoryPhysical Inventory

ERP Environment Maintenance Or ProblemsERP Environment Maintenance Or Problems

Reach 99.99% Inventory AccuracyReach 99.99% Inventory Accuracy

Faster TraceabilityFaster Traceability


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Significantly Reduce Overhead CostsSignificantly Reduce Overhead Costs

100% Space Utilization100% Space Utilization

Eliminate Lost Time Tracking Misplaced GoodsEliminate Lost Time Tracking Misplaced Goods

Increase Employee ProductivityIncrease Employee Productivity

Reduce Employee Idle Time Via Automated TaskReduce Employee Idle Time Via Automated Task

QueuesQueues

Paperless Work Flow Across Complementary GroupsPaperless Work Flow Across Complementary GroupsSuch As Order Picking And Order Packing FunctionsSuch As Order Picking And Order Packing Functions


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Meet Supply Chain ComplianceMeet Supply Chain Compliance

RequirementsRequirements

Compliance Labeling (e.g. UCC128)Compliance Labeling (e.g. UCC128)

Automated Advance Ship Notice (ASN)Automated Advance Ship Notice (ASN)

Regulatory Requirements (e.g. FDA)Regulatory Requirements (e.g. FDA)


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Leverage Multiple CarriersLeverage Multiple Carriers

Reduce Shipping Costs Using Rate ShoppingReduce Shipping Costs Using Rate Shopping

Access Multiple Carriers Using The Same StationAccess Multiple Carriers Using The Same Station

Link Yourself & Your Customers With Wealth OfLink Yourself & Your Customers With Wealth Of

Carriers Shipment Tracking InformationCarriers Shipment Tracking Information

Track OnTrack On--time Deliverytime Delivery

Accurately Track Package ContentsAccurately Track Package Contents


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Who Should Consider Warehouse Automation?Who Should Consider Warehouse Automation?

All Businesses Can Benefit From WMSAll Businesses Can Benefit From WMS

You Know You Need A WMS When YouYou Know You Need A WMS When You

Cant Keep Up With Increasing Volume OfCant Keep Up With Increasing Volume Of

Transactions But Cant Add Head CountTransactions But Cant Add Head Count

Must Reduce Costs But There Is Nothing Else ToMust Reduce Costs But There Is Nothing Else To

CutCut

Are Not Certain Of Your Inventory AccuracyAre Not Certain Of Your Inventory Accuracy

Have A NonHave A Non--Linear Production & ShipmentLinear Production & Shipment

ScheduleSchedule


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Provides Needed Functions & FeaturesProvides Needed Functions & Features

Proven Track Record In ManMan & MKProven Track Record In ManMan & MK

Environments.Environments.

Provides Migration Platform BeyondProvides Migration Platform Beyond

ManManManMan

Work With Custom & Standard ManMan OrWork With Custom & Standard ManMan OrMKMK

Must Not Require ManMan Or MK ChangesMust Not Require ManMan Or MK Changes


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Must Be TurnMust Be Turn--Key At Fixed CostKey At Fixed Cost

Built On Open & NonBuilt On Open & Non--Proprietary TechnologyProprietary Technology

Runs On Any Wireless Platform (e.g. Symbol,Runs On Any Wireless Platform (e.g. Symbol,

Intermec etc.)Intermec etc.)

Easy To UseEasy To Use

Flexible And CustomizableFlexible And Customizable

Provides Decision Support & End UserProvides Decision Support & End User

Computing PlatformsComputing Platforms


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KEY FUNCTIONS & FEATURESKEY FUNCTIONS & FEATURES


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Support Third Party LogisticsSupport Third Party Logistics

Support Multiple Plants and WarehouseSupport Multiple Plants and Warehouse

Support internal and external WarehousesSupport internal and external Warehouses

Inter Plant & Warehouse TransfersInter Plant & Warehouse Transfers

All functions available on the hand heldAll functions available on the hand held

Directed receiving and putDirected receiving and put--aa--way functionsway functions

Receive into inspection, staging or stockReceive into inspection, staging or stock

Import Supplier ManifestImport Supplier Manifest


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Enforce PO policies and tolerances at dockEnforce PO policies and tolerances at dock

Auto calculate quantities by box & pallet sizeAuto calculate quantities by box & pallet size

Generate labels upon receiptGenerate labels upon receipt

First in first out inventoryFirst in first out inventory

Segregate inventory by supplier or ageSegregate inventory by supplier or age

Supplier or internal lot trackingSupplier or internal lot tracking

Product shelf life and lot expirationProduct shelf life and lot expiration


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PaperPaper--less Pickingless Picking

Electronic pick lists directly on handElectronic pick lists directly on hand--heldheld

Order priority drives pickers queueOrder priority drives pickers queue Picker efficiency driven by consolidationPicker efficiency driven by consolidation

Immediate visibility to ordersImmediate visibility to orders

RealReal--time movement of pick informationtime movement of pick information


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Order AllocationOrder Allocation

Option To Utilize ManMan / OMAR AllocationOption To Utilize ManMan / OMAR Allocation

Flexibility To Do Soft Or Hard AllocationFlexibility To Do Soft Or Hard Allocation Consolidate By Product or CustomerConsolidate By Product or Customer

Determine Feasibility To Fulfill Orders PriorDetermine Feasibility To Fulfill Orders Prior

To Warehouse Personnel Getting EngagedTo Warehouse Personnel Getting Engaged

Guide Operator To Exact Location WithGuide Operator To Exact Location WithAppropriate Inventory To Fulfill OrderAppropriate Inventory To Fulfill Order


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Flexible Sales Order ProcessingFlexible Sales Order Processing

Partial Or Complete Order DesignationPartial Or Complete Order Designation

Hold ManagementHold ManagementAutomatic And Manual Product Hold AndAutomatic And Manual Product Hold And

Release ManagementRelease Management

Location HoldLocation Hold

Pallet HoldPallet Hold

Item, Lot And Day Code HoldItem, Lot And Day Code Hold


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Order ConsolidationOrder Consolidation

Improve Picker ProductivityImprove Picker Productivity

Automatically Consolidate all order lines for allAutomatically Consolidate all order lines for allor a given customeror a given customer

Consolidate items for a given orderConsolidate items for a given order

Group consolidated items by pick ticketGroup consolidated items by pick ticket

Flexible sorting of pick tickets by locationsFlexible sorting of pick tickets by locations

Flexible sorting of pick list by pick priorityFlexible sorting of pick list by pick priority


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Pallet ProcessingPallet Processing

Automatically create pallets and pallet labelsAutomatically create pallets and pallet labels

Track and report contents of pallets on labelsTrack and report contents of pallets on labels Pallet hold and release capabilitiesPallet hold and release capabilities

AuditAudit--trail of pallet lifetrail of pallet life--cyclecycle


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Automated Packing ProcessesAutomated Packing Processes

Automatically pack items picked for salesAutomatically pack items picked for sales

ordersorders

Pack by order line or by boxPack by order line or by box

Unique package identifier tracks eachUnique package identifier tracks each

package and its contentspackage and its contents

Two sets of packing lists at box and orderTwo sets of packing lists at box and orderlevellevel

Operator can chose box to packOperator can chose box to pack


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RealReal--time And Seamless Integration Withtime And Seamless Integration With

Carrier And Multiple Carrier SystemsCarrier And Multiple Carrier Systems

Scan or enter shipment information onceScan or enter shipment information once

Carriers get their data electronicallyCarriers get their data electronically

Carriers just scan the barcode package idCarriers just scan the barcode package id

Item weight, tracking number, shippingItem weight, tracking number, shipping

charges are automatically updated on WMScharges are automatically updated on WMS

Each package has its own AWB No.Each package has its own AWB No.


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Decision Support PlatformDecision Support Platform

Provides a data warehouse of all receipts,Provides a data warehouse of all receipts,

inventory movements and shipmentsinventory movements and shipments

Allow endAllow end--user reportinguser reporting

Supports offSupports off--thethe--shelf low cost DSS toolsshelf low cost DSS tools

Reports can be launched from handReports can be launched from hand--heldheld

Reports can be launched on preReports can be launched on pre--defineddefinedschedules and intervalsschedules and intervals

manbar and lean manufacturing at bullard by v. jalalian

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