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Making the Shift to SmartPlant 3D;Making the Shift to SmartPlant 3D;

““What you need to know What you need to know …”…”

Kelly Kinghorn, Fluor Canada

October 29, 2008 Calgary, Alberta

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© 2008. Intergraph Corporation. All Rights Reserved.

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BackgroundA Brief Bio …

– 18 Years with Fluor Calgary• 7 yrs. Piping Design• 11 yrs. Project Automation

– Project Automation Responsibilities;• 8 years as Piping Department - PDS / CAD Manager • Past 3 years Next Generation Execution Platform initiative – Fluor SP3D Global Team Lead

– SmartPlant 3D Experience;• Fluor SP3D Work Procedures (Project Execution Guidelines)

• Intergraph SmartPlant Enterprise Virtual Training (SPVT) Content Development (working with Intergraph Huntsville)

• Next Generation Fluor Learning Program (leveraging SPVT and Fluor specific lessons)

• Development of Fluor Global SP3D “Seed” Environment; (pre-configurations; drawing templates, report templates, surface styles, filters, hierarchies, catalog – per Fluor eng. Standards)

• Integrating SP3D to Internal Systems and Utilities; Construction tools, Document Mgmt. System, Project Execution Utilities – Material Download, Model Progressing, Isometric Control

• SPE Integration – Collaborative Engineering; SmartPlant Authoring tool integration thru SPF

– SmartPlant 3D Project Execution & Deployment Experience;• 2 “Internal” Pilot Projects; 2006 using v6.0 and 2007 using v7.0• Production Project; GASCO Client, Habshan 5 project


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SmartPlant 3D … Is it ready for “Prime Time”?

Version 6.0Weakness:• Ortho Drawing Extraction• Large Model Data Copy / Paste• # of Workshare office limitations

Improvements:• Continued Extending Modeling Features• “Focused” on Product Quality

Version 2007

Weakness:• Clash mgmt. @ Workshare Sites• No Ability to Model Structural Fireproofing

** - work arounds existImprovements:• Ortho Drawing Extraction “Compose Drawings”• Copy / Paste Integrity & Performance• Workshare Enhancements & Fixes• Continued “Focus” on Product Quality• Overall Stability and Performance Improvements• Oracle DB Supported

Suncor – Firebag Project

Version 2008Planned - Q1 ‘09

“Planned” Improvements:• Laserscanning – Point Cloud Interface• Structural Fireproofing Modeling Capabilities• Cable Mgmt. – Auto-Route, Duct Banks, …• Large Data Reuse Command• Improved Clash Mgmt. @ Workshare sites

Project Deployments

2003 2004 2005 2006 2007 2008 2009

Product Development“Early Adopter Program”

Version 5.0

Assessment & Implementation Preparation

SmartPlant 3D – “Maturity Timeline”

SP Enterprise Virtual Training(SPVT)


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Making the Shift to SP3D … “Common” Questions, Concerns, & Challenges

“Re-Tooling the Work Force” – SP3D Training– SP3D Learning Curve / Productivity Impacts,– Limited “SP3D Trained” External Work Force,– Duration of Designer SP3D Training,– Training Logistics; availability of facilities (internal or external, instructors, etc)

Organizational Impacts– Roles & Responsibilities,– Project Support Resources (internal & external) - Skill Sets

IT Infrastructure Impacts– Hardware,– Software, – Computing Infrastructure Requirements

Work Process Impacts– “Changing Project Execution Mindset to Leverage Advantages of SP3Changing Project Execution Mindset to Leverage Advantages of SP3D D …”…”

Deliverable Extraction – Reliability & Integrity– Drawings (Orthographic, Isometrics, etc.)– Reports (MTO’s, etc.)

Integrated Project Execution …– “ProgressiveProgressive Transition with a Vision Transition with a Vision …”…”


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Making the Shift to SP3D … “Re-Tooling the Work Force” – SP3D Training

SP3D Learning Curve:– SmartPlant Enterprise Virtual Training (SPVT) – “Very Effective”– Insignificant Learning Curve Compared to PDS

“All our designers came to the conclusion that SP3D is indeed easier to learn and use compared to PDS. Less time is needed to learn modeling in SP3D, in fact within a short period of SPVT training (2 weeks), designers are not only proficient in their own disciplines, but also have a working knowledge of how other disciplines perform their modeling. This is something that is difficult, if not able, to achieve using PDS.”

Carlo Layno, Manila – Project Automation Manager

Duration of Designer SP3D Training:– SP3D Designer Training: Average 4 – 7 Days (using SPVT)– SP3D Administrator Training: Average 12 - 15 Days (Intergraph Classroom

Instruction)

Training Logistics:– SPVT; “SELF PACED” On-Line Training offers;

• Flexible Delivery• “Just in Time Training”• Ability to “Refresh” Training• Upgrade Training (Delta training)

Limited “Trained” External Work Force– SPVT’s Provides “Fundamental” Baseline Designer Training


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Making the Shift to SP3D … Organizational Impacts

Project SP3D Support– SP3D Coordinator– Discipline “Power Users”– Leverage Local Intergraph Resources

Skill Sets – SP3D Support– Visual Basic– DB Query Language; ie,SQL

R & R Difference’s …– Project Administration

• SP3D Catalog Updates Must be Controlled / Coordinated– Designers;

• “Actively” Manage Design Model; Resolve “To Do List” & “Clashes”


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Making the Shift to SP3D … IT Infrastructure Impacts (“Basic” Computing Environment)


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Making the Shift to SP3D … Deliverables Extraction – Drawings & Reports

Drawings Generation …– The Goal … to “Fully AutomateFully Automate”!!!– Configuration is Time Intensive– “Upfront” Investment; Drawing Template

Configuration

Drawing View Style

Drawing Rules:- Graphic- Label- Dimension


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Making the Shift to SP3D … Deliverables Extraction – Drawings & Reports

Report Generation …– Powerful, but Complex– Configuration is Complex and

Time Intensive • SQL Query, Custom Labels, …

– Upfront Investment; Report Template Configuration


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Work Process Impacts … “Change Project Execution Mindset to Leverage Advantages of SP3D …”

Multi Functional Design– “Task Based” Modeling– Re-use Model Data Between Disciplines


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Change Notification– Understanding Relationships; Benefits & Impacts

(Re-use model data; avoid re-modeling)– Relationships Enable an “Integrated Design Team”– “Pro-active” To Do List Management

Relationships – Pipe Shoe to Supporting Steel

Design ChangeTo Do List Notification is

“Automatically Triggered”


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“Real Time” Model Integrity Management– To Do List– Clash Detection– Workshare Interfaces

** Designers ** Designers ““DesignDesign”” Responsibilities to Manage **Responsibilities to Manage **

Modeling Work Practices & Behaviours– Re-use model data– Understanding Relationships; benefits and impacts

• Change Notification – “Integrated Design Teams”, • Increase Productivity – “Design Modifications”


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Phase 1 – “Stand Alone” Authoring Tools

Phase I

AdapterAdapter

SPO

ERP (SAP, Maximo, Passport)

ERP (SAP, Maximo, Passport)

DCS/Automation

DCS/Automation ReliabilityReliability

SafetySafety ContentManagement

ContentManagement

SmartPlant® Enterprise

Common, role basedWeb Portal

Integrated Project

Execution

Phase II

SmartPlant Foundation

Document ManagementData RepositorySPF Services and Workflow Management

AdapterAdapterAdapterAdapter AdapterAdapter AdapterAdapter AdapterAdapter

Integrated Project Execution … “Progressive Transition with a Vision …”

Supplier Integration

AdapterAdapterAdapterAdapter

Internal Systems& Tool Integration

Phase 2 – “Integrating” Authoring Tools

- DDP Integration (SPI -> SP3D)- Cable Mgmt. / Integration (SPElec -> SP3D)- P&ID Data Correlation (SPPID -> SP3D)- SP3D Catalog Mgmt. (SPRef Data -> SP3D)- Document Management (SP3D -> SPF)

** ** -- CHANGE NOTIFICATION ACROSS ENGINEERING TOOLSCHANGE NOTIFICATION ACROSS ENGINEERING TOOLSPhase 3 – “Integrating” Systems and Suppliers

Phase 4 – Operations and Maintenance


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Structural Fireproofing Modeling Limitations

Making the Shift to SP3D … “Current SP3D Project Challenges to be aware of …”

Drawing Annotations & Drafting– Learning Curve– SmartSketch is User Friendly, but is different than Microstation & AutoCAD

Piping Spec Line Class & Catalog Mgmt.– Time Intensive– Spreadsheet – “Nightmare” (100’s of worksheets)

Pipe Support and Hanger – Catalog Customization– Complex and Time Intensive– Intergraph Delivers an Extensive Library

Drawing Template Configuration– Time Intensive– Configuration includes; Custom Labels, Graphic Rules, Dimension Rules, & Custom

FiltersReport Template Configuration

– Complex and Time Intensive– Special Skills Required: SQL program language

Custom Symbol Development– Time Intensive– Special Skills Required; Visual Basic programming


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SmartPlant Reference Data:– Piping Spec Line Class & Catalog Mgmt.

CAXperts Solutions:– SP3D Symbol Designer:

• Custom Symbol Development; Piping Components, Equipment Symbols

– SP3D Data Manager (Alpha Version):• “Flexible” SP3D Data Reporting

Intergraph Consulting:– Catalog Management & Customization

Making the Shift to SP3D … Solutions to Overcome “Challenges” …


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Embrace Change …

Assess Work Process Impacts and “Improvements” to leverage advantages of SP3D …

Develop a “VisionVision” and “RoadmapRoadmap”–– Determine where you want to be!!Determine where you want to be!!–– How to Get there!!How to Get there!!

Resources Development

Making the Shift to SP3D … What can I do to prepare ?


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Making the Shift to SP3D … “What you need to know …”

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