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Magnetic Levitation System 2EM (MLS2EM) User’s Manual Printed by InTeCo Ltd phone./fax: (48) 12 430-49-61, e-mail: [email protected]

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  • Magnetic

    Levitation System 2EM (MLS2EM)

    Users Manual

    Printed by InTeCo Ltd phone./fax: (48) 12 430-49-61, e-mail: [email protected]

  • MLS2EM Users Manual -2-

    Table of contents

    INTRODUCTION ..............................................................................................................3

    1.1 LABORATORY SET-UP ............................................................................................3 1.2 HARDWARE AND SOFTWARE REQUIREMENTS. ........................................................4 1.3 FEATURES OF MLS ................................................................................................5 1.4 TYPICAL TEACHING APPLICATIONS ........................................................................5 1.5 SOFTWARE INSTALLATION .....................................................................................5

    2 ML MAIN WINDOW ................................................................................................6

    2.1 IDENTIFICATION .....................................................................................................7 2.1.1 Sensor ...........................................................................................................7 2.1.2 Actuator static mode...................................................................................11 2.1.3 Minimal control ..........................................................................................14 2.1.4 Actuator dynamic mode ..............................................................................17

    2.2 MAGLEV DEVICE DRIVERS ...................................................................................19 2.3 SIMULATION MODEL & CONTROLLERS................................................................23

    2.3.1 Open Loop ..................................................................................................23 2.3.2 PD...............................................................................................................33 2.3.3 PD Differential mode..................................................................................34

    2.4 LEVITATION .........................................................................................................37 2.4.1 PD applied to EM1.....................................................................................37 2.4.2 PD EM1 + EM2 pulse excitation ...............................................................38 2.4.3 PD differential control mode......................................................................39

    3 DESCRIPTION OF THE MAGNETIC LEVITATION CLASS PROPERTIES42

    3.1 BASEADDRESS.....................................................................................................43 3.2 BITSTREAMVERSION............................................................................................43 3.3 PWM...................................................................................................................43 3.4 PWMPRESCALER ................................................................................................44 3.5 STOP ....................................................................................................................44 3.6 VOLTAGE.............................................................................................................44 3.7 THERMSTATUS ....................................................................................................45 3.8 TIME ....................................................................................................................45 3.9 QUICK REFERENCE TABLE ....................................................................................45

  • MLS2EM Users Manual -3-

    Introduction

    The Magnetic Levitation System with 2 Electromagnets (MLS2EM) is a complete (after assembling and software installation) control laboratory system ready to experiments. The is an ideal tool for demonstration of magnetic levitation phenomena. This is a classic control problem used in many practical applications such as transportation - magnetic levitated trains, using both analogue and digital solutions to maintain a metallic ball in an electromagnetic field. MLS2EM consists of two electromagnets, the suspended hollow steel sphere, the sphere position sensors, computer interface board and drivers, a signal conditioning unit, connecting cables, real time control toolbox and a laboratory manual. This is a single degree of freedom system for teaching of control systems; signal analysis, real-time control applications such as MATLAB. MLS is a nonlinear, open-loop unstable and time varying dynamical system. The basic principle of MLS operation is to apply the voltage to an upper electromagnet to keep a ferromagnetic object levitated. The object position is determined through a sensor. Additionally the coil current is measured to explore identification and multi loop or nonlinear control strategies. To levitate the sphere a real-time controller is required. The equilibrium stage of two forces (the gravitational and electromagnetic) has to be maintained by this controller to keep the sphere in a desired distance from the magnet. When two electromagnets are used the lower one can be used for external excitation or as contraction unit. This feature extends the MLS application and is useful in robust controllers design. The position of the sphere may be adjusted using the set-point control and the stability may be varied using the gain control. Two different diameter spheres are provided. The band-width of lead compensation may be changed and the stability and response time investigated. User-defined controllers may be tested.

    1.1 Laboratory set-up

    A schematic diagram of the laboratory set-up is shown in Fig. 1.

    RT - DAC4/PCI board

    Electromagnet 1

    Sensor

    Power supply

    Sphere Frame

    PC

    Electromagnet 2

    Fig. 1. MLS2EM laboratory set-up

  • MLS2EM Users Manual -4-

    One obtains the mechanical unit with power supply and interface to a PC and the

    dedicated RTDAC4/PCI I/O board configured in the Xilinx technology. The software

    operates in real time under MS Windows 2000/XP using MATLAB/Simulink and RTW

    and RTWT toolboxes. Control experiments are programmed and executed in real-time in the MATLAB/Simulink environment. Thus it is strongly recommended to a user to be familiar with the RTW and RTWT toolboxes. One has to know how to use the attached models and how to create his own models. The control software for the MLS2EM is included in the MLS2EM toolbox. This toolbox uses the RTWT and RTW toolboxes from MATLAB. MLS2EM Toolbox is a collection of M-functions, MDL-models and C-code DLL-files that extends the MATLAB environment in order to solve MLS modelling, design and control problems. The integrated software supports all phases of a control system development: on-line process identification, control system modelling, design and simulation, real-time implementation of control algorithms. MLS2EM Toolbox is intended to provide a user with a variety of software tools enabling:

    on-line information flow between the process and the MATLAB environment, real-time control experiments using demo algorithms, development, simulation and application of user-defined control algorithms.

    MLS2EM Toolbox is distributed on a CD-ROM. It contains software and the MLS2EM Users Manual. The Installation Manual is distributed in a printed form.

    1.2 Hardware and software requirements.

    Hardware Hardware installation is described in the Assembling manual. It consists of:

    Two electromagnets Ferromagnetic objects Position sensor Current sensors Power interface RTDAC4/PCI measurement and control I/O board Pentium or AMD based personal computer.

    Software For development of the project and automatic building of the real-time program is required. The following software has to be properly installed on the PC:

    MS Windows 2000 or Windows XP. MATLAB/Simulink, Signal Processing Toolbox and Control Toolbox from MathWorks Inc. to develop the project.

    Real Time Workshop to generate the code. Real Time Windows Target toolbox.

  • MLS2EM Users Manual -5-

    The MagLev toolbox which includes specialised drivers for MLS2EM, These drivers are responsible for communication between MATLAB and the RT-DAC4/PCI measuring and control board.

    MS Visual C++ to compile the generated code if MATLAB version 6.5 is used.

    1.3 Features of MLS

    Aluminium construction Two ferromagnetic objects (spheres) with different weight Photo detector to sense the object position Coil current sensors A highly nonlinear system ideal for illustrating complex control algorithms None friction effects are present in the system The set-up is fully integrated with MATLAB/Simulink and operates in real-time

    in MS Windows 2000/XP The software includes complete dynamic models.

    1.4 Typical teaching applications

    System Identification SISO, MISO, BIBO controllers design Intelligent/Adaptive Control Frequency analysis Nonlinear control Hardware-in-the-Loop Real-Time control Closed Loop PID Control

    1.5 Software installation

    Insert the installation CD and proceed step by step following displayed commands.

  • MLS2EM Users Manual -6-

    2 ML Main Window

    The user has a rapid access to all basic functions of the MLS System from the MLS2EM Control Window. In the Matlab Command Window type:

    MLS2EM_Main

    and then the Magnetic Levitation Main window opens (see Fig. 2).

    Fig. 2. The Magnetic Levitation Main window

    In the MLS2EM_Main window one can find: testing tools, drivers, models and demo applications. You can see a number of pushbuttons ready to use.

    The MLS2EM_Main window shown in Fig. 2 contains four groups of the menu items:

    Tools identification

    RTWT Device Driver MagLev device drivers

    Simulation model and controllers

    Real-time experiments levitation Section 2 is divided into four subsections. Under each button in the MLS2EM_Main window one can find the respective portion of software corresponding to the problem announced by the button name. These problems are described below in four consecutive subsections.

  • MLS2EM Users Manual -7-

    2.1 Identification

    If we click the identification button the following window (see Fig. 3) opens. There are the default values of all parameters defined by the manufacturer. Nevertheless, a user is equipped with a number of identification tools. He can perform the identification procedures to verify and if necessary modify static and dynamic characteristics of MLS2EM.

    Fig. 3. The identification window

    Four identification steps have been preprogrammed. They are described below.

    2.1.1 Sensor In this subsection the position sensor characteristics is identified.

    If you click the Sensor button the following window opens (see Fig. 4)

  • MLS2EM Users Manual -8-

    Fig. 4. Sensor signal in [V] vs. the sphere distance from the electromagnet in [mm]

    The following procedure is required to identify the characteristics.

    1. Screw in the screw bolt into the bottom electromagnet.

    2. Screw in the black sphere and lock it by the nut. Notice, that the sphere is fixed to the bottom electromagnet and frame recpectively!

    3. Turn round the screw so the sphere is in touch with the bottom of the top electromagnet.

    4. Make sure that the power is on.

    5. Start the measuring and registration procedure. It consists of the following steps:

    6. Push the Measure button the voltage from the position sensor is stored and displayed as Measured value [V]. One can correct this value by measuring it again.

    Push the Add button the measured value is added to the list. A rotation number value is automatically enlarged by one (see Fig. 5).

    Fig. 5. Characteristics of the sphere position sensor

    Manually make one full rotation of the screw.

    Repeat three last steps so many times as none change in the voltage vs. position characteristics is observed.

    7. Push the Export Data button the data are written to the disc (see Fig. 6). Data are stored in the MLS2EM_Sensor.mat file as the SensorData structure with the following signals: Distance_mm, Distance_m and Sensor_V.

    In the Simulink real-time models the above characteristics is used as a Look-Up-Table

    model. The block named Position scaling is located inside the device driver block of MLS2EM (see Fig. 7). Notice, that the characteristics shows meters vs. Volts. In Fig. 6

  • MLS2EM Users Manual -9-

    there were shown Volts vs. meters. It is obvious that we require the inverse characteristics because we need to define the output as the position in meters.

    Notice that the characteristics can be different due to manufacturing process and light conditions.

    0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 0.0180.5

    1

    1.5

    2

    2.5

    3

    3.5

    4

    4.5

    5

    Sen

    sor

    sign

    al [

    V]

    Distance [m]

    Fig. 6. The sensor characteristics after being measured and exported to the disc

    Position scaling

    [V] to [m]

    Fig. 7. The Simulink Look Up Table model representing the position sensor characteristics

    If we click this block the window shown in Fig. 8 opens. Any time you like to modify the sensor characteristics you can introduce new data related to the voltage measured by the sensor. The voltage corresponds to the distance of the sphere set by a user while the identification procedure is performed. The sensor characteristics is loaded from the MLS2EM_sensor.mat file which has been created during the identification procedure. If the curve of the Position scaling block is not visible please load the file with data.

    The sensor characteristics can be approximated by a polynomial of a given order. For example, we can use a fifth order polynomial.

  • MLS2EM Users Manual -10-

    05

    5)( pxpxP ++= K

    =5p 25697073504.59, =4p 1245050011.25, =3p 18773635.92, =2p 79330.24, =1p 150.21 and =0p 5.015.

    Fig. 8. Look-Up Table to be fulfilled with vectors of input and output values

    The approximated polynomial (the red line) is shown in Fig. 9. The polynomial approximation will be not used in this manual due to the fact that the entire model is built in Simulink. Therefore we recommend to model the characteristics as a Look-Up Table block (see Fig. 7 and Fig. 8).

    0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 0.0180.5

    1

    1.5

    2

    2.5

    3

    3.5

    4

    4.5

    5

    5.5

    Sen

    sor

    sign

    al [

    V]

    Distance [m]

    Fig. 9. The sensor characteristics approximated by the fifth order polynomial

  • MLS2EM Users Manual -11-

    2.1.2 Actuator static mode

    In this subsection we examine static features of the actuator i.e. the electromagnet. Notice, that the sphere is not present!

    Click the Actuator static mode button and the window shown in Fig. 10 opens.

    Fig. 10. Identification window of a static current/voltage characteristics

    Now, we can perform button by button the operations depicted in Fig. 10. We begin from the Build model for data acquisition button. The window of the real-time task shown in Fig. 11 opens and the RTW build command is executed (the executable code is created).

    Fig. 11. Real-time model built to examine the current in the electromagnetic coil

    Click the Set control gain button. It results in activation of the model window and the

    following message is displayed (see Fig. 12):

  • MLS2EM Users Manual -12-

    Fig. 12. Message Set the Control Gain

    In Fig. 11 one can notice the Control signal block. In fact the control signal increases linearly. We can modify the slope of this signal changing the Control Gain value.

    Click the Data acquisition button. Within 10 seconds data are acquired and stored in the workspace.

    Click the Data analysis button. The collected values of the coil current are displayed in Fig. 13.

    Fig. 13. Current in the electromagnetic coil

    The characteristics is linear except a small interval at the beginning. We can locate the

    cursor at the point where a new line slope starts (see the red line in the picture). We can move the cursor in two ways: by writing down a value into the edition window or by drugging the slider. In this way the current characteristics is prepared to be analyzed in the next step. The line is divided into two intervals: the first from the beginning of measurements to the cursor and the second from the cursor to the end of measurements.

    After setting the cursor position, consequently, click the Analyze button. The following message (see Fig. 14) appears. We obtain the dead zone values corresponding to the control and current. The constants a and b of the linear part are the parameters of the line equation: buaui +=)( .

  • MLS2EM Users Manual -13-

    Fig. 14. Coefficients of the actuator characteristics

    These parameters, namely: 00498.0=MINu , 03884.03 =MINx , 5165.2=ik and 0243.0=ic are going to be used in the simulation model in section 2.3.1 (see the differential equations parameters).

    To obtain a family of static characteristics for linear controls with different slopes we repeat the following experiment. We apply a PWM voltage signal in the time interval from 0 to 10 s. The PWM duty cycles for the subsequent ten experiments are varying linearly in the ranges: [0, 0.1], [0, 0.2], ..., [0, 1.0] (see Fig. 16 ).

    0 1 2 3 4 5 6 7 8 9 100

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    1

    Time [s]

    Con

    trol

    - P

    WM

    dut

    y

    Fig. 15. Family of the input (PWM) characteristics

    Consequently, we obtain diagrams of the currents corresponding to ten experiment (see Fig. 16). Each characteristics is approximated by a polynomial of the first order. Finally the entire current vs. PWM duty cycle relation is depicted (black points) in Fig. 17. The red line represents the linear approximation of measurements. We obtain the following numerical values of linear characteristics:

    cukui i +=)( ; a = 2.60798876298869, b = 0.01077522109792.

    The constant c is obtained for 0=u . The family of linear characteristics is used to obtain the coefficients ik vs. control u.

  • MLS2EM Users Manual -14-

    0 1 2 3 4 5 6 7 8 9 10-0.5

    0

    0.5

    1

    1.5

    2

    2.5

    3

    Time [s]

    Cur

    rent

    [A

    ]

    Fig. 16. Family of the output (current) characteristics

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1-0.5

    0

    0.5

    1

    1.5

    2

    2.5

    3

    Control - PWM duty

    Cur

    rent

    [A

    ]

    Fig. 17. Current vs. PWM duty cycle Using the EM Selector block select the electromagnet to be controlled and repeat the whole procedure for both electromagnets.

    2.1.3 Minimal control

    In this subsection we examine the minimal control to cause a forced motion of the sphere from the bottom electromagnet toward the upper electromagnet against the gravity force. Notice, that in this experiment the sphere is not levitating! It is kept nearby the electromagnet in the operating range.

  • MLS2EM Users Manual -15-

    Click the Minimal control button and the window shown in Fig. 18 opens.

    Fig. 18. Window to identify the minimal control vs. distance (between the sphere and electromagnet)

    Now, we proceed button by button the operations depicted in Fig. 18 similarly to the

    procedure described in the previous subsection. We begin from the Build model for data acquisition button. The window of the real-time task shown in Fig. 19 opens.

    Fig. 19. Real-time model built to examine the minimal electromagnetic force

    Click the Set control gain button. It results in activation of the model window and the

    following message is displayed (see Fig. 20).

    Fig. 20. Message set the Control Gain

  • MLS2EM Users Manual -16-

    It means that we can set a duty cycle of the control PWM signal. The sphere is located on the support and the experiment starts. Click the Data acquisition button. A forced motion of the ball toward the electromagnet begins.

    Click the Data analysis button. The collected values of the ball position are displayed in Fig. 21.

    Fig. 21. The sphere motion

    The sphere motion is visible. We can locate the cursor at the point slightly before a position jump occurs (takes place) (see the red line in the picture). We can move the cursor in two ways: by writing down a value into the edition window or by drugging the slider. In this way the acquired data are prepared to be analyzed in the next step.

    After setting the cursor position, consequently, click the Analyze button. The following message (see Fig. 22) appears. This information means that the sphere located 15.82 mm from the electromagnet begins to move toward it when the PWM control over-crosses the 0.49485 duty cycle value.

    Fig. 22. Message of the experiment results

  • MLS2EM Users Manual -17-

    2.1.4 Actuator dynamic mode

    In this subsection we examine dynamic features of the actuator i.e. the electromagnet. It means that the moving sphere generates an electromotive force (EMF). EMF diminishes the current in the electromagnet coil. Click the Actuator static mode button and the window shown in Fig. 23 opens.

    Fig. 23. Identification window of a dynamic current/voltage characteristics

    A user should perform three experiments: without the sphere (Without ball), with the

    sphere located on the bottom electromagnet (Ball on EM) and with the sphere fixed to the rigid screw (Ball fixed).

    We begin from the Build model for data acquisition button. The window of the real-time task shown in Fig. 24 opens. We have to set the control gain. If we are going to modify the control magnitude then we set the default gain to 1 and the subsequent duty cycles to: 0.25, 0.5, 0.75 and 1. Click the Data acquisition button and save data under a given file name.

    Fig. 24. Real-time model built to examine EMF influence on the coil current

  • MLS2EM Users Manual -18-

    Click the Data analysis button. It calls the mls2em_find_curr_dyn.m file. The following

    window opens (see Fig. 25). The parameters optimization procedure starts. The optimization routine is based on the mls2em_current_m.mdl model.

    When mls2em_find_curr_dyn.m runs the optimization function fminsearch is executed.

    Fminsearch uses the mls2em_opt_current.m file. The ki and fi parameters are iteratively changed during the optimization procedure. The

    current curve is fitted four times. This is due to the control signal form.

    0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.180

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    Time [s]

    Cur

    rent

    [A

    ]

    measured currentmodeled current

    Fig. 25. Current curve the fitting result of the optimization procedure

    Finally the information about the mean values is displayed (see Fig. 26). The advanced

    user can use the functions code to perform a detailed analysis.

    Fig. 26. Optimization results

    Using the EM Selector block select the electromagnet to be controlled and repeat the whole procedure for both electromagnets.

  • MLS2EM Users Manual -19-

    2.2 MagLev device drivers

    The driver is a software go-between for the real-time MATLAB environment and the RT-DAC4/PCI acquisition board. The control and measurements are driven. Click the RTWT Device Drivers button in the Magnetic Levitation Main window. The following window opens (see Fig. 27).

    Fig. 27. RTWT MagLev device driver window

    Notice that the scope block writes data to the MLS2EMExpData variable defined as a structure with time. The structure consists of the following signals: Position [m], Velocity [m/s], EM1 Current [A] and EM2 Current [A], EM1 Control [PWM duty 01] and EM2 Control [PWM duty 01]. The interior of the Magnetic Levitation System 2EM block (it means the interior of the driver block) is shown in Fig. 28.

    In fact there are two drivers: MLS2EM_AnalogInputs and MLS2EM_PWM. There are also two characteristics: the ball position [m] vs. the position sensor voltage [V] and the coil current vs. the current sensor voltage [V]. The second one should be individually identified for the appropriate electromagnet. The driver uses functions, which communicates directly with logic stored at the RT-DAC4/PCI board. When one wants to build his own application he can copy this driver to a new model.

  • MLS2EM Users Manual -20-

    Fig. 28. Interior of the driver block

    Do not introduce any changes inside the original driver. They can be

    introduced only inside its copy!!! Make a copy of the installation CD.

    The Simulink Look-Up-Table model named Position scaling (see Fig. 7) representing the position sensor characteristics has been already described. Now let us present the second Simulink Look-Up-Table model named Current scaling (see Fig. 29).

    Current scalling

    [V] to [A]

    Fig. 29. The Simulink Look-Up-Table model representing the current sensor characteristics

    To build the above characteristics it is necessary to measure the current of the

    electromagnet coil. The algorithm in the computer is the source of the desired value of the control in the form of the voltage PWM signal. This PWM is the input voltage signal transferred to the LMD18200 chip of the power interface. Due to a high frequency of the

  • MLS2EM Users Manual -21-

    PWM signal the measured current values correspond to the average current value in the coil. This characteristics has been built by the manufacturer. It is not recommended to repeat measurements by a user because to do so one must unsolder the input wires of the electromagnet. On the basis of the data given in the table below one can generate his own characteristics. For a fixed PWM frequency and a variable duty cycle the coil amperage is measured. The measured data are given below in the table.

    PWM duty cycle amperage [A] voltage [V] 0 0 0.374811 0.1 0.25 0.262899 0.2 0.51 0.510896 0.3 0.77 0.752465 0.4 1.02 0.993620 0.5 1.28 1.229133 0.6 1.52 1.459294 0.7 1.74 1.651424 0.8 1.99 1.875539 0.9 2.21 2.076814 1 2.43 2.269865

    The current [A] vs. voltage [V] characteristics is shown in Fig. 30.

    0 0.5 1 1.5 2 2.50

    0.5

    1

    1.5

    2

    2.5

    Measured signal [V]

    Cur

    rent

    [A

    ]

    Fig. 30. Current vs. voltage characteristics approximated by the red curve

    The characteristic can be approximated by a polynomial of the second order:

  • MLS2EM Users Manual -22-

    012

    2)( aUaUaUI ++=

    where:

    I current,

    U voltage from the A/D converter

    210 ,, aaa - identified parameters of the polynomial

    =2a 0.0168

    =1a 1.0451

    =0a 0.0317

  • MLS2EM Users Manual -23-

    2.3 Simulation Model & Controllers

    Click the Simulation Model & Controllers button in the Magnetic Levitation Main window. The following window opens (see Fig. 31).

    Fig. 31. Simulation Model & Controllers window

    2.3.1 Open Loop

    Simulink model Next, you can click the first Open Loop button. The following window opens (see Fig.

    32). Notice that the scope block writes data to the MLS2EMSimData variable defined as a structure with time. The structure consists of the following signals: Position [m], Velocity [m/s], Currents [A], Controls [PWM duty 01].

    Fig. 32. Open-loop simulation

  • MLS2EM Users Manual -24-

    If you click the Magnetic Levitation model block the following mask opens (see Fig. 33).

    Fig. 33. Mask of the Magnetic Levitation model MLS2EM

    In Fig. 32 enter into the File option and choose Look under mask. The interior of the Magnetic Levitation model (MLS2EM) block shown in Fig. 34 opens.

    Please note that we assume that the actuator and electromagnetic force characteristics are the same for both units.

  • MLS2EM Users Manual -25-

    Fig. 34. Interior of the MLS2EM model

    Notice two integrator blocks in Fig. 34. In fact we deal with third order dynamical system. The third integrator related to the coil current is visible in Fig. 35.

    Fig. 35. Interior of the Current model block

    The Simulink model is also equipped with the animation block. When a simulation starts the following window opens (see Fig. 36). The animation screen is updated in every sample

  • MLS2EM Users Manual -26-

    time. All state variables: the ball position and velocity, and also the coil currents are animated.

    Fig. 36. MLS2EM animation

  • MLS2EM Users Manual -27-

    Mathematical model

    The schematic diagram of the MLS2EM system is shown in Fig. 37. Two electromagnetic forces and gravity force act on the ferromagnetic sphere located between electromagnets. The lower electromagnet can be used for external force excitation or as additional force to the gravity force.

    x1

    u3, x3

    u4, x4

    Fem1

    Fem2 + Fg

    m

    EM1

    EM2

    Fig. 37. MLS2EM diagram

    The Simulink model is consistent with the following nonlinear mathematical model

    21 xx =&

    m

    Fg

    m

    Fx emem 212 ++=&

    ( )311

    3 )(

    1xcuk

    xfx ii

    i

    +=&

    ( )421

    4 )(

    1xcuk

    xxfx ii

    di

    +

    =&

    where:

    )exp(2

    1

    2

    1231

    emPemP

    emPem F

    x

    F

    FxF = , )exp(

    2

    1

    2

    1242

    emP

    d

    emP

    emPem F

    xx

    F

    FxF

    =

    )exp()(2

    1

    2

    11

    iPiP

    iPi f

    x

    f

    fxf = for both actuators

    where:

    ]016.0,0[1 x , 2x , ]38.2,[3 MINix , ]38.2,[4 MINix

  • MLS2EM Users Manual -28-

    ]1,[1 MINuu , ]1,[2 MINuu

    The parameters of the above equations are given in the table below

    Parameters Values Units

    m 0.0571 (big ball) [kg]

    g 9.81 [m/s2]

    21, emem FF functions of 1x and 3x [N]

    1emPF 1.752110-2 [H]

    2emPF 5.823110-3 [m]

    )( 1xfi function of 1x [1/s]

    1iPf 1.414210-4 [ms]

    2iPf 4.562610-3 [m]

    ic 0.0243 [A]

    ik 2.5165 [A]

    dx distance between electromagnets minus ball diameter

    (this parameter is modified by the user)

    [m]

    MINi 0.03884 [A]

    MINu 0.00498

    The electromagnetic force vs. position diagram is shown in Fig. 38 and the electro-magnetic force vs. coil current diagram is shown respectively in Fig. 39.

  • MLS2EM Users Manual -29-

    0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 0.018 0.020

    0.5

    1

    1.5

    2

    2.5

    3

    Position [m]

    Ele

    ctro

    mag

    netic

    for

    ce [

    N]

    Fig. 38. Electromagnetic force vs. position. The gravity force of the big ball (dashed horizontal line) is crossing the curve at the 0.009 m distance from the electromagnet

    0 0.5 1 1.5 2 2.50

    0.5

    1

    1.5

    2

    2.5

    3

    3.5

    Coil current [A]

    Ele

    ctro

    mag

    netic

    for

    ce [

    N]

    Fig. 39. Electromagnetic force vs. coil current. The gravity force of the big ball (dashed horizontal line) is crossing the curve at the 0.9345 A coil current

    The electromagnetic force depends on two variables: the ball distance from the electromagnet and the current in the electromagnetic coil. This is clearly presented in Fig. 38 and Fig. 39. We can show these dependencies in three dimensional space (see Fig. 40). The ball is stabilized at [ ]=4321 ,,, xxxx col(9103, 0, 9.345101, 0). It means that the

  • MLS2EM Users Manual -30-

    ball velocity remains equal to zero. The ball is levitating kept at the 9 mm distance from the bottom of the upper electromagnet. The 0.9345 A current flowing through the magnetic coil is the appropriate value to balance the gravity force of the ball.

    00.005

    0.010.015

    0.02

    0

    1

    2

    30

    5

    10

    15

    Position [m]Coil current [A]

    Ele

    ctro

    mag

    netic

    for

    ce [

    N]

    Fig. 40. Electromagnetic force vs. coil current and distance from the electromagnet.

    In Fig. 41 the )( 1xf i diagram is shown.

    0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 0.018 0.020

    0.005

    0.01

    0.015

    0.02

    0.025

    0.03

    0.035

    Position [m]

    fi(x 1

    )

    Fig. 41. Function )( 1xf i

  • MLS2EM Users Manual -31-

    Linear continuous model

    MLS2EM is a highly nonlinear model. It can be approximated in an equilibrium point by a linear model. The linear model can be described by four linear differential equations of the first order in the form:

    BuAxx +=&

    Cxy =

    =

    4,41,4

    3,31,3

    4,23,21,2

    00

    00

    0

    0010

    aa

    aa

    aaaA ,

    =

    4

    3

    0

    0

    b

    bB

    The elements of the A matrix are expressed by the nonlinear model parameters in the following way:

    2

    10

    2

    10

    22

    1240

    22

    1230

    1,2emP

    d

    emP F

    xx

    emP

    emPF

    x

    emP

    emP eF

    F

    m

    xe

    F

    F

    m

    xa

    += ,

    2

    10

    2

    1303,2

    2emPF

    x

    emP

    emP eF

    F

    m

    xa

    = ,

    2

    10

    2

    1404,2

    2emP

    d

    F

    xx

    emP

    emP eF

    F

    m

    xa

    =

    ( )( ) )(/ 101210301,3 xffxxcuka iiPii += , ( )( ) )(/ 101210401,4 xxffxxcuka diiPii +=

    )( 101

    3,3 xfa i= ,

    )( 101

    4,3 xxfa di =

    )( 10

    13 xfkb ii

    = , )( 10

    14 xxfkb dii =

    The C vector elements correspond to an applied controller. For example, The PD controller shown in the next subsection requires C in the form:

    [ ]0001=C .

  • MLS2EM Users Manual -32-

    Active suspension * One of electromagnets of MLS2EM can be analyzed as the single-degree-of-freedom mass-spring-damper system with controllable stiffness and damping. Using the non-contact actuator both parameters are controlled by the formulated control strategy. Lets assume that the nonlinear model of MLS2EM is simplified to the upper electromagnet only and is linearized at the selected steady-state point, that the coil current is fixed and actuator dynamics can be neglected. In this case the obtained model of the magnetic levitation system is controlled directly by the coil current and is simplified to the linear second order system. Lets assume that the second order open loop system is described by the following formula where and correspond to 1,2a

    and 3,2a respectively under above assumptions.

    m

    c k

    m

    P

    Fem

    P

    i

    uxx

    +

    =

    0

    0

    10&

    )()()( 21 txKtxKtu DP =

    The closed loop system has two poles which can be located on the imaginary axis

    representing the marginally stable system but generally they are located in the left half plane to obtain desired performance. Choosing appropriate values of poles we can obtain the required dynamic behavior of the closed loop system.

    The obtained second order closed loop system is characterized by programmable stiffness and damping settings. xKxKx DP &&& = )(

    The controller parameters PK and DK can be designed to satisfy requirements of the closed loop performance determined by the damp free natural frequency n and the damping ratio .

    12 )( += nPK ,

    12 = nDK Choosing the appropriate value of n we can control the speed of the system response to the external disturbance. Highest natural angular frequency gives faster system response. Setting the appropriate value of damping ratio we can control the damping mode. In most cases the critically damped mode can be used because it is the most stable mode characterized by the asymptotic stability and time constant 1n . Note that and presented in the linearized system strongly depend on the selected steady-state point. Using the digital form of the PD controller the derivative component can be calculated as

  • MLS2EM Users Manual -33-

    difference quotient. The sampling frequency affects proportionally the derivative gain of the controller.

    2.3.2 PD

    If you click the PD EM1 button the following windows open (see Fig. 42). The interior of the Magnetic Levitation model MLS2EM block is shown in Fig. 34.

    Fig. 42. PD simulation

    The parameters given bellow are used in the PD controller.

    PK DK u0

    55 5 0.3611 The simulated stabilization results are shown below.

    0 2 4 6 8 100

    0.005

    0.01

    0.015

    Time (s)

    Bal

    l dis

    plac

    emen

    t (m

    )

    0 2 4 6 8 10-0.1

    -0.05

    0

    0.05

    0.1

    Time (s)

    Bal

    l val

    ocity

    (m/s

    )

  • MLS2EM Users Manual -34-

    0 2 4 6 8 100

    0.5

    1

    1.5

    2

    2.5

    Time (s)

    EM

    1 C

    urre

    nt (

    A)

    0 2 4 6 8 100

    0.2

    0.4

    0.6

    0.8

    1

    Time (s)

    EM

    1 C

    ontr

    ol (

    PWM

    dut

    y)

    Fig. 43. PID simulation the desired position is a constant.

    2.3.3 PD Differential mode If you click the PD differential mode button the following windows opens (see Fig. 44).

    Fig. 44. PD differential mode simulation

  • MLS2EM Users Manual -35-

    Fig. 45. Interior of the PD differential controller

    The interior of the PD controller working in the differential mode is shown in Fig. 45.

    0 2 4 6 8 100

    0.005

    0.01

    0.015

    Time (s)

    Bal

    l dis

    plac

    emen

    t (m

    )

    0 2 4 6 8 10-0.1

    -0.05

    0

    0.05

    0.1

    Time (s)

    Bal

    l val

    ocity

    (m/s

    )

    0 2 4 6 8 100

    0.5

    1

    1.5

    2

    2.5

    Time (s)

    EM

    1 C

    urre

    nt (

    A)

    0 2 4 6 8 100

    0.2

    0.4

    0.6

    0.8

    1

    Time (s)

    EM

    1 C

    ontr

    ol (

    PWM

    dut

    y)

  • MLS2EM Users Manual -36-

    0 2 4 6 8 100

    0.5

    1

    1.5

    2

    2.5

    Time (s)

    EM

    2 C

    urre

    nt (

    A)

    0 2 4 6 8 100

    0.2

    0.4

    0.6

    0.8

    1

    Time (s)

    EM

    2 C

    ontr

    ol (

    PWM

    dut

    y)

    Fig. 46. LQ simulation the desired position is a constant

  • MLS2EM Users Manual -37-

    2.4 Levitation

    All simulation experiments can be repeated as real-time experiments. In this way one

    can verify accuracy of modelling. If we double click the levitation button in the MLS2EM Main window the following window opens (see Fig. 47).

    Fig. 47. Experimental controllers

    Now, we can choose the controller we are interested in. We start from the PD control.

    2.4.1 PD applied to EM1

    Double click the PID button. The real-time PID controller opens (see Fig. 48). The results of the real-time experiment are shown in: Fig. 49.

    Fig. 48. PID real-time experiment.

  • MLS2EM Users Manual -38-

    0 1 2 3 4 50

    0.005

    0.01

    0.015

    Time (s)

    Bal

    l dis

    plac

    emen

    t (m

    )

    0 1 2 3 4 5-0.1

    -0.05

    0

    0.05

    0.1

    Time (s)

    Bal

    l val

    ocity

    (m/s

    )

    0 1 2 3 4 50

    0.5

    1

    1.5

    2

    2.5

    Time (s)

    EM

    1 C

    urre

    nt (

    A)

    0 1 2 3 4 50

    0.2

    0.4

    0.6

    0.8

    1

    Time (s)

    EM

    1 C

    ontr

    ol (

    PWM

    dut

    y)

    Fig. 49. PD real-time experiment. The desired position as a constant.

    2.4.2 PD EM1 + EM2 pulse excitation

    Double click the LQ button. The real-time LQ controller opens (see Fig. 50). The results of the real-time experiment are shown in: Fig. 51.

    Fig. 50. PD control and pulse excitation real-time experiment.

  • MLS2EM Users Manual -39-

    0 1 2 3 4 50

    0.005

    0.01

    0.015

    Time (s)

    Bal

    l dis

    plac

    emen

    t (m

    )

    0 1 2 3 4 5-0.1

    -0.05

    0

    0.05

    0.1

    Time (s)

    Bal

    l val

    ocity

    (m/s

    )

    0 1 2 3 4 50

    0.5

    1

    1.5

    2

    2.5

    Time (s)

    EM

    1 C

    urre

    nt (

    A)

    0 1 2 3 4 50

    0.2

    0.4

    0.6

    0.8

    1

    Time (s)

    EM

    1 C

    ontr

    ol (

    PWM

    dut

    y)

    0 1 2 3 4 50

    0.5

    1

    1.5

    2

    2.5

    Time (s)

    EM

    2 C

    urre

    nt (

    A)

    0 1 2 3 4 50

    0.2

    0.4

    0.6

    0.8

    1

    Time (s)

    EM

    2 C

    ontr

    ol (

    PWM

    dut

    y)

    Fig. 51. PD stabilization and external pulse type excitation real-time experiment. The

    desired position as a constant.

    2.4.3 PD differential control mode

    Double click the LQ tracking button. The real-time LQ tracking controller opens (see Fig. 52). The results of the real-time experiment are shown in Fig. 53.

  • MLS2EM Users Manual -40-

    Fig. 52. PD differential control real-time experiment.

  • MLS2EM Users Manual -41-

    0 1 2 3 4 50

    0.005

    0.01

    0.015

    Time (s)

    Bal

    l dis

    plac

    emen

    t (m

    )

    0 1 2 3 4 5-0.1

    -0.05

    0

    0.05

    0.1

    Time (s)

    Bal

    l val

    ocity

    (m/s

    )

    0 1 2 3 4 50

    0.5

    1

    1.5

    2

    2.5

    Time (s)

    EM

    1 C

    urre

    nt (

    A)

    0 1 2 3 4 50

    0.2

    0.4

    0.6

    0.8

    1

    Time (s)

    EM

    1 C

    ontr

    ol (

    PWM

    dut

    y)

    0 1 2 3 4 50

    0.5

    1

    1.5

    2

    2.5

    Time (s)

    EM

    2 C

    urre

    nt (

    A)

    0 1 2 3 4 50

    0.2

    0.4

    0.6

    0.8

    1

    Time (s)

    EM

    2 C

    ontr

    ol (

    PWM

    dut

    y)

    Fig. 53. PD operating in differential mode real-time experiment. The desired position as a

    constant.

  • MLS2EM Users Manual -42-

    3 Description of the Magnetic Levitation class properties The MagLev2EM is a MATLAB class, which gives the access to all the features of the RT-DAC4/PCI board supported with the logic for the MLS2EM model. The RT-DAC4/PCI board is an interface between the control software executed by a PC computer and the power-interface electronic of the modular servo model. The logic on the board contains the following blocks:

    PWM generation block generates the Pulse-Width Modulation output signal for the appropriate channel. Simultaneously the direction signal and the brake signal are generated to control the power interface modules. The PWM prescaler determines the frequency of the PWM wave;

    power interface thermal status the thermal status can be used to disable the operation of the overheated actuator unit;

    interface to the on-board analog-to-digital converter. The A/D converter is applied to measure the position of the ball (light sensor) and to measure the coil current of the actuator.

    All the parameters and measured variables from the RT-DAC4/PCI board are accessible by appropriate properties of the MagLev2EM class. In the MATLAB environment the object of the MagLev2EM class is created by the command: object_name = MagLev2EM; for example mls2em = maglev2em; The get method is called to read a value of the property of the object: property_value = get( object_name, property_name ); The set method is called to set new value of the given property: set( object_name, property_name, new_property_value );

    The display method is applied to display the property values when the object_name is entered in the MATLAB command window.

    This section describes all the properties of the MagLev2EM class. The description consists of the following fields:

    Purpose Provides short description of the property Synopsis Shows the format of the method calls Description Describes what the property does and the restrictions subjected

    to the property Arguments Describes arguments of the set method See Refers to other related properties Examples Provides examples how the property can be used

  • MLS2EM Users Manual -43-

    3.1 BaseAddress

    Purpose: Read the base address of the RT-DAC4/PCI board.

    Synopsis: BaseAddress = get( mls2em, BaseAddress );

    Description: The base address of RT-DAC4/PCI board is determined by computer. Each CML2EM object has to know the base address of the board. When a CML2EM object is created the base address is detected automatically. The detection procedure detects the base address of the first RT-DAC4/PCI board plugged into the PCI slots.

    Example: Create the MagLev2EM object: mls2em = MagLev2EM; Display their properties by typing the command: mls2em

    Type: InTeCo ML2EM object BaseAddress: 54272 / D400 Hex Bitstream ver.: x901 Input voltage: [ 0.8451 0.0244 0.0243][V] PWM: [ 0 0] PWM Prescaler: [ 0 0] Thermal status: [ 0 0] Time: 0.00 [sec]

    Read the base address: BA = get( mls2em, BaseAddress );

    3.2 BitstreamVersion

    Purpose: Read the version of the logic stored in the RT-DAC4/PCI board.

    Synopsis: Version = get( mls2em, BitstreamVersion );

    Description: The property determines the version of the logic design of the RT-DAC4/PCI board. The magnetic levitation models may vary and the detection of the logic design version makes it possible to check if the logic design is compatible with the physical model.

    3.3 PWM

    Purpose: Set the duty cycle of the PWM wave. Synopsis: PWM = get( mls2em, PWM ); set(mls2em, PWM, NewPWM );

  • MLS2EM Users Manual -44-

    Description: The property determines the duty cycle and direction of the PWM wave. The PWM wave is used to control the electromagnet so in fact this property is responsible for the electromagnet control signal. The NewPWM variable is a two element vector in the range from 0 to 1. The value of +1 means the maximum control, 0.0 means zero control.

    See: PWMPrescaler Example: set( mls2em, PWM, [ 0.5 0.2] );

    3.4 PWMPrescaler

    Purpose: Determine the frequency of the PWM wave. Synopsis: Prescaler = get( mls2em, PWMPrescaler );

    set( mls2em, PWMPrescaler, NewPrescaler );

    Description: The prescaler value can vary from 0 to 16. The 0 value generates the maximal PWM frequency. The value 16 generates the minimal frequency. The frequency of the generated PWM wave is given by the formula:

    PWMfrequency = 40MHz / 4095* (Prescaler+1)

    See: PWM

    3.5 Stop

    Purpose: Sets the control signal to zero.

    Synopsis: set( ml, Stop );

    Description: This property can be called only by the set method. It sets the zero control of the electromagnet and is equivalent to the set(ml, PWM, 0) call.

    See: PWM

    3.6 Voltage

    Purpose: Read two voltage values. Synopsis: Volt = get( mls2em, Voltage );

  • MLS2EM Users Manual -45-

    Description: Returns the voltage of three analog inputs. Usually the analog inputs are

    applied to measure the ball position and both coil currents.

    3.7 ThermStatus

    Purpose: Read thermal status flag of the power amplifier. Synopsis: ThermSt = get( mls2em, ThermStatus );

    Description: Returns the thermal flags of the power amplifier. When the temperature of a power amplifier is too high the flag is set to 1.

    3.8 Time

    Purpose: Return time information. Synopsis: T = get( mls2em, Time );

    Description: The MagLev2EM object contains the time counter. When a MagLev2EM object is created the time counter is set to zero. Each reference to the Time property updates its value. The value is equal to the number of milliseconds which elapsed since the object was created.

    3.9 Quick reference table

    Property name Operation* Description

    BaseAddress R Read the base address of the RT-DAC4/PCI board

    BitstreamVersion R Read the version of the logic design for the RT-DAC4/PCI board

    PWM R+S Read/set the parameters of the PWM waves

    PWMPrescaler R+S Read/set the frequency of the PWM waves

    Stop S Set the control signals to zero

    Voltage R Read the input voltages

    ThermStatus R Read the thermal flags of the power amplifiers

    Time R Read time information

    R read-only property, S allowed only set operation, R+S property may be read and set

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