magnaflux ev5000 uv led black light.pdf

OPERATING MANUAL

VIBRANCE EV5000 SERIESUV LED BLACK LIGHT

TABLE OF CONTENTS

VIBRANCE EV 5000 SERIESUV-LED BLACKLIGHTREV 3 (DEC 2013)

GETTING STARTED

Intro ...................................................................................................................................................1

PRECAUTIONS

Safety Guidelines ..............................................................................................................................2

SPECIFICATIONS

Technical Data ...................................................................................................................................2

OPERATION

Instructions ........................................................................................................................................3

ACCESSORIES

Product Offering ................................................................................................................................3

MAINTENANCE

Cleaning ............................................................................................................................................4 Replacing UV-LED or Filter ...............................................................................................................4 Transportation ...................................................................................................................................4 Storage ..............................................................................................................................................4 Disposal .............................................................................................................................................4

TROUBLESHOOTING

Problem Solving ................................................................................................................................5

IDENTIFYING PARTS

Drawing 1 and Parts List ...................................................................................................................6

Drawing 2 ..........................................................................................................................................7

Drawing 3 ..........................................................................................................................................7

Drawing 4 and Parts List ...................................................................................................................8

WARRANTY

Warranty Coverage ...........................................................................................................................9

SUPPORT

Contact Us .........................................................................................................................................9

GETTING STARTEDINTRO

1VIBRANCE EV 5000 SERIESUV-LED BLACKLIGHT

REV 3 (DEC 2013)

GETTING STARTEDCongratulations on your purchase of the Vibrance EV 5000 UV-LED Black Light. Magnaflux provides the NDT industry with top-performing, innovative accessories. The VIBRANCE® EV5000 UV-LED Black Light generates ultraviolet radiation with a wavelength that is outside the spectrum visible to the human eye and shorter than the wavelength of blue-violet lights that is visible to humans.

The light’s ultraviolet radiation is generated by special high performance UV LEDs. The LEDs generate a UV light with a wavelength between 360 to 370 nm and peak radiation at approximately 365 nm. This corresponds to UV radiation in the so-called UVA range. Since the UV-LED does not generate any dangerous UVB or UVC radiation, simpler and more cost-efficient filter glasses can be used.

2 VIBRANCE EV 5000 SERIESUV-LED BLACKLIGHTREV 3 (DEC 2013)

PRECAUTIONSIf precautions are not taken, ultraviolet light can injure eyes and skin. To assure operator safety, please read and follow these guidelines:

• Connect the EV5000 only to grounded electrical outlets.

• Avoid direct skin contact with the lens when the light is on; the hot lens can cause severe burns.

• Wear opaque gloves and protective clothing during inspections to protect skin from possible UV irritation.

• Never use a black light without a glass filter.

• Never look directly into the lamp while it is on.

• Avoid splashing liquid on hot lens; the tempered glass may crack, allowing unfiltered UV light to escape.

• The EV5000 uses mercury vapor gas bulbs, which must be handled with care. If a bulb cracks, it should be replaced immediately. If a bulb breaks, sweep up the pieces without touching the glass as the mercury can be harmful. Dispose of the glass and mercury using industry standard safety handling procedures.

SPECIFICATIONS

GENERAL SPECIFICATIONS EV5000 UV LED BLACK LIGHTWeight 2 lbs.Typical Output EV5000 EV5000G

~5,000 µW/cm2 at 15” (38cm)~7,000 µW/cm2 at 15” (38cm)

Certified Wavelength 365-370nmCurrent Draw <15WTypical Visible Light <1 Foot CandleOperating Temperature Range 41-113°F (5-45°C)Storage Temperature 41-131°F (5-55°C)Running Temperature <104°F (40°C)Humidity during operation and storage(non-condensing)

Maximum 90% relative humidity

Cord Length 9ft (2.75m)Main Cable Supply 17ft, 4in. (5.25m)

MODEL POWER IN624673625916

110-240 VAC, 50-60 HZ

Operating Voltage 24V DC

PRECAUTIONSSAFETY GUIDELINES

SPECIFICATIONSTECHNICAL DATA

OPERATIONINSTRUCTIONS

OPERATION

1. Connect the light to the power supply by way of the supply cable.

2. Plug in the cord from the power supply to 115V/60 Hz/1 Phase receptacle.

3. Press the power button on the rear of the hand-held lamp for a short time to turn on the UV LEDs.

4. If configured, the white LED can be used for orientation purposes. To turn the white LED on, press and hold the power button until the UV LEDs activate, then operation switches over to the white LED.

5. No warm-up required.

6. To turn off, press the power button on the rear of the hand-held lamp for a short time.

Operating the light only when required will increase the lifespan of the UV LEDs. Free use of the light requires ventilation (natural convection).

RADIATION INTENSITY AND RADIATION AREAStarting from a distance of approx. 15”, the radiation intensity decreases as the light gets further away from the component. In the practice of non-destructive material testing, the distance from the UV light to the work piece should not exceed 15”.

Even illumination of the test surface is important to ensure detection of cracks.

ACCESSORIESPART # PRODUCT NAMEMounting Hardware Assemblies623367 Black Light Ceiling Mount Assembly622596 Modular Black Light 5.5 Extension622597 Modular Black Light 7.5 Extension623366 Black Light Flat Surface Mount Assembly623365 Wet Bench Mounting System625667 Handle Adaptor for EV5000 LED Black LightLight Meters625024 UV-A Black Light Meter622338 White Light MeterPersonal Protection Equipment506249 UV Absorbing Safety Glasses


REV 3 (DEC 2013)

ACCESSORIESPRODUCT OFFERING


MAINTENANCE

MAINTENANCE• Check the UV-intensity• Check the condition of the filter

CLEANING

• Always keep the UV-LED light clean.• Clean the UV-LED with a moist cloth, never use abrasive cleaning agents.• Clean with mild industrial cleaning agent, no solvent, acids or bases.

REPLACING UV-LED OR FILTER

Please contact an Authorized Magnaflux Service Center regarding LED failure. All repairs and replacements of the LEDs must be performed by an Authorized Magnaflux Service Center. Authorized Magnaflux Service Centers are listed on the Magnaflux website at www.magnaflux.com. You may also contact Magnaflux Customer Service at (847) 657-5300 for information on your local Authorized Service Center.

TRANSPORTATION

• The VIBRANCE® EV5000 UV-LED Black Light may be comfortably stored and transported in the carrying case that it came in.

• Avoid pulling of the connecting cable.• Always wind the cable to prevent it from getting tangled in knots.• Avoid objects hitting or brushing against the carrying case.

STORAGE

The VIBRANCE® EV5000 UV-LED Black Light can be stored in its carrying case without special measures according to the ambient conditions specified in the

technical data.

DISPOSAL

Find out about local regulations relating to disposal.

1. Decommission the UV-LED light2. Dismantle the UV-LED light.3. Separate the components of the light by material.

• Metals• Plastics• Composites• Electrical Components• Consumables such as lubricants etc.

4. Dispose of all parts correctly in accordance with local regulations.

Please contact Magnaflux if you have any questions.

MAINTENANCEPRODUCT CARE


REV 3 (DEC 2013)

TROUBLESHOOTING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTIONUnit does not power up

No power Check to make sure the unit is plugged into a live, non-switched outlet or GFI is not tripped

Damaged or defective cable

Contact Authorized Magnaflux Service Center

Damaged or defective power supply


Defective extension cord Replace extension cordUV lamp turns on, then immediately changes to white light

Power switch stuck or defective


Lamp flashes several times then turns off

Damaged or defective cable

Replace cable

Damaged or defective power supply

Replace power supply

Defective extension cord Replace extension cordSignificant drop in UV-A intensity

Lens dirty Clean lens

LED failure Contact Authorized MagnafluxService Center

TROUBLESHOOTINGPROBLEM SOLVING


Figure D-1INDEX # PART # QTY DESCRIPTION

1 625728 1 Front Bezel Assy2 625104 1 Filter Glass3 - 4 Mounting Posts4 - 1 Shield5 625680 1 Gaskit Kit, Front and Rear6 625102 4 LED, Optics, Diffuser Lens7 625106 1 LED Assembly with Bracket8 - 1 LED Assembly Connector9 - 1 Housing10 625108 1 Switch Assembly11 - 1 Rear Cover12 625107 1 Handle Assembly13 - 1 M12 4-Pin Power Connector14 625105 1 Power Supply and Power Cord15 625042 1 Cable, Power Supply16 623572 1 Plug, Male, 115V, 15A NEMA5-1517 - 8 External Tooth Washer, M3, #418 - 8 M3-.35 x 8mm, #4-48 x 5/16 BH19 - 5 M4-.75 x 10mm, CS, 2.5mm HEX20 - 2 M5-.75 x 10mm, 10-32 x 3/8 SH

IDENTIFYING PARTSDRAWING 1 & PARTS LIST


REV 3 (DEC 2013)

IDENTIFYING PARTSDRAWING 2

Figure D-2

Figure D-3

White Light Enable/Disable Jumper Here

Adjust LED Intensity Here

Tighten Wire Clamp Screws 3 Places

White Lead Here(From Switch)

Brown Lead From Handle and Black Lead From Switch Here

Blue Lead Here (From Handle)

Apply a Uniform Coat of Thermal Paste Between LED Board and Angle Bracket

Apply a Uniform Coat of Thermal Paste Between Bottom of Angle Bracket and Housing Mounting Surface

DETAIL A

DETAIL B IDENTIFYING PARTSDRAWING 3


Figure D-4INDEX # PART # QTY DESCRIPTION

14 625105 1 Power Supply and Power Cord15 625042 1 Cable, Power Supply, (5m, 17ft, 4in.)

IDENTIFYING PARTSDRAWING 4 & PARTS LIST


REV 3 (DEC 2013)

WARRANTYMX COVERAGE

SUPPORTCONTACT US

WARRANTYRefer to the Magnaflux® Warranty Statement at www.magnaflux.com.

SUPPORTIf you have a question about the purchase, operation or servicing of the Vibrance EV5000 UV LED Black Light, please contact Magnaflux® at:

Phone: (847) 657-5300Fax: (847) 657-5388URL: www.magnaflux.comE-mail: [email protected]

You may also contact your local Distributor or Magnaflux® Authorized Service Center directly. Contact information for our local Distributors and Authorized Service Centers can be found on our website.

155 Harlem Ave, Glenview, Illinois 60025 USATelephone: (847) 657-5300 Fax: (847) 657-5388Web: www.magnaflux.com E-mail: [email protected]

magnaflux ev5000 uv led black light.pdf

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