made in germany 2011
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Efficiency Made in Germany in ChinaTRANSCRIPT
© 2011 IMIG China 11www.imig-china.com
Your Partner for Outstanding Performance since 1998
© 2011 IMIG China 22www.imig-china.com
IMIG - German Efficiency & Quality for Manufacturing in China
We bring German Efficiency to Manufacturing Companies in China
© 2011 IMIG China 33www.imig-china.com
Challenges in Production
“Surprisingly the potential for optimization is substantial even in state-of-the-art sectors
such as automotive."
(German Industrialist)
“ How can it be that our suppliers in emerging markets are not able to transfer their performance level to provide the same
quality worldwide.”
(CEO of a major European OEM company, China)
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Factory Planning and Set-up
Training
Supplier Development
Innovation and R&D
Lean Business Systems
IMIG – Lean Business Systems
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Standard Processes
IMIG empowers continuous improvement
Leading to Operational Excellence ™
Progress
Lean Business Systems
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Benefits of Lean Business Systems
Productivity
Throughput
Quality
Overall profit
Time to market
Lead time
Defect rate
Waste
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Lean Study: German White Goods Manufacturer
Need for a broader product offering, shorter lead times with smaller orders
Implementation of a production system to• enable more economical use of resources • increase the sellable offering to the client• increase customer satisfaction.
We built a production system to optimize processes sustainably. We used our Principle-Method-Tool approach to achieve this.
SituationSolution
Lead Time 40%Inventory 40%Logistic Cost 20%
Objectives
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Lean Study: Chinese Manufacturer
Lead Time Front 17%Lead Time Rear 20%
Manufacturer of consumer electronics in highly competitive market
Reducing inventory for rear cover and front frame via• optimizing planning and delivery processes• reducing lead-time for rear cover and front frame• setting up Kanban system.
We changed the production plan, set up and implemented the Kanban system, created the value stream map and the value stream design.
SituationSolution
Objectives
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• Improving material flow• Improving process of large lamp assembly lines• Reducing Inventory• Reducing space use
Lean Study: Chinese Manufacturer
Goods Inventory 55%Space Use 48%Productivity 20%
Manufacturer of fluorescent lamps and fixtures, ceiling lamps
We changed the layout plan and improved it for smooth material flow, reducting space needs and increasing operator efficiency.
SituationO
bjectivesSolution
© 2011 IMIG China 1010www.imig-china.com
“We already had many consultants, but IMIG really changed something.“Roland Sobisch, Purchaser
“Seeing the impact of the new thinking, processes and methods emerging in our daily business, this was the main result of ourproject with IMIG.“Martin Klöpfer, Director Operations Planning, Heidelberg Postpress GmbH
“Trainings of IMIG are very useful for our daily business.“Oliver Rockenbach, Human Resources Manager, Fujitsu Ten (Europe) GmbH
“IMIG brought a unique experience to gain more insight in Lean implementation in manufacturing industry.“Andy Tang, Lean Office, SAP LABS China, Shanghai
What Our Clients Say
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Serving our Clients World Wide
IMIG Offices • IMIG Projects•
EMAI
APACAmericas
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Want to Know More? Contact us Here:
Carlo Wolff, CFAVice PresidentBusiness Development+86 (21) 6355 5851+86 135 6464 [email protected]