MACHINE SHOP OVERVIEW FOR SENIOR DESIGN

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ME SHOP TEAM

u  WHO ARE WE

u  OUR MISSION

u  CAPABILITIES

u  HOURS & SUPPORT

u  PROCEDURES AND PROCESSES

u  EXPECTATIONS OF OUR STUDENT USERS

u  GENERAL COMMENTS FOR MSD TEAMS

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WHO ARE WE?

DAVE HATHAWAY:

ROB KRAYNIK:

JAN MANETTI:

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OUR MISSION:

PROVIDE SHOP SUPPORT FOR MECHANICAL ENGINEERING DEPARTMENT CLASS ROOM INSTRUCTION INCLUDING MSD

PROVIDE SHOP SUPPORT TO SPONSORED RESEARCH CONDUCTED BY MECHANICAL ENGINEERING DEPARTMENT FACULTY

PROVIDE SHOP SUPPORT TO MECHANCIAL ENGINEERING STUDENTS ON CLASS AND CLUB PROJECTS.

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SHOP CAPABILITIES:

u  CONSULTATION: DESIGN, FABRICATION, ASSEMBLY, TOOLING

u  MEASUREMENT & PROPERTIES (MATERIALS)

u  MACHINING

u  MANUAL MILLING MACHINES

u  MANUAL LATHES

u  DRILL PRESSES

u  SURFACE/CYLINDRICAL GRINDING- LIMITED

u  LIGHT CNC MILLING AND TURNING MACHINES

u  TIG/MIG WELDING

u  RAW MATERIAL SAWS

u  WOOD SHOP- STAFF USE ONLY

u  MEASUREMENT TOOLS

u  VARIETY OF HAND TOOLS/POWER TOOLS

u  PAINT BOOTH-LIMITED

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HOURS & SUPPORT

u  MONDAY THRU FRIDAY 8:00AM – 4:30PM u  RECOMMENDED AS SHOP STAFF WILL BE PRESENT TO HELP YOU

u  FOLLOWING TIMES ARE SUGGESTED FOR MSD 2 TEAMS

u  M,W,F, ? NO SHOP CLASSES?

u  MONDAY THRU FRIDAY 4:30PM – 9:00PM u  STAFFED BY TRAINED STUDENTS

u  AVAILABLE TO STUDENTS TO WORK ON PROJECTS.

u  CONSULT WITH STAFF ON PROJECT IF NECESSARY PRIOR TO 4:30

u  WEEKEND ACCESS IS VERY LIMITED AND MUST BE AUTHORIZED BY SHOP STAFF

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SENIOR DESIGN PROJECT ADVISING

u  MONDAY THRU FRIDAY 8:00AM – 4:30PM SHOP STAFF – FIRST THREE WEEKS OF SEMESTER

u  RECOMMENDED HOURS FOR ADVISING 8:00AM – 12:00PM

u  ANY MACHINE SETUPS OR TOOLING NEEDS BEFORE 3:30PM

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PROCEDURES & PROCESSES

u  TO USE EQUIPMENT IN THE SHOP: u  ALL USERS MUST USE COMPUTER TO LOGIN TO GAIN DAILY

ACCESS.

u  USE THE EQUIPMENT SAFELY AND PROPERLY.

u  CLEANUP YOUR WORK AREA.

u  ALL USERS MUST USE COMPUTER TO COMPLETE THEIR SCREEN BEFORE THEY LEAVE; TAKE THE 5 MINUTES TO LOGIN THE INFORMATION ACCURATELY AND PROPERLY.

u  TO SIGNOUT EQUIPMENT & TOOLING: u  ALL USERS MUST USE THE COMPUTER TO LOGIN EQUIPMENT &

TOOLING.

u  USE THE EQUIPMENT PROPERLY.

u  CLEAN UP EQUIPMENT PRIOR TO RETURN

u  ALL USERS MUST USE THE COMPUTER TO LOGIN EQUIPMENT AND TOOLING RETURN.

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COMPUTER ACCESS LOGIN SCREEN M

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COMPUTER TOOLING SIGNOUT SCREEN M

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TOOLING SIGN IN SCREEN M

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PROCEDURES AND PROCESSES: SAFE & PROPER MACHINE USEAGE:

u  SAFETY IS CRITICAL, PLEASE ASK SHOP STAFF FOR HELP u  SAFTEY GLASSES ARE REQUIRED AT ALL TIMES IN THE SHOP

u  PROPER CLOTHING MUST BE WORN

u  SHOES, NO LOOSE CLOTHING

u  PERSONAL SAFETY

u  HAIR MUST BE RESTRAINED IN A SAFE MANNER

u  MUST HAVE TAKEN MATERIALS PROCCESING OR EDT 104 SHOP TO USE MACHINES UNLESS AUTHORIZED AND TRAINED BY SHOP STAFF

u  SAFETY IS CRITICAL, PLEASE ASK SHOP STAFF FOR HELP

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EXPECATIONS OF OUR STUDENT USERS

u  SIGN IN FOR SHOP ACCESS; SIGNOUT PROPERLY / ACCURATELY

u  RETURN ALL TOOLS AND EQUIPMENT TO PROPER LOCATIONS

u  CLEAN ALL MACHINES AFTER USE

u  SIGN OUT ANY TOOLING LEAVING SHOP AREA

u  PROJECT CONSULATIONS:

u  BRING SOME TYPE OF DRAWING OR SKETCH, CAD DRAWING PREFFERED, DIMENSIONED AND TOLERANCED

u  BE ABLE TO COMMUNICATE YOUR PROJECT NEEDS IN A TECHNICAL AND QUANTIFIED MANNER

u  BRING BASIC SUPPLIES-CALCULATOR, PEN/PENCIL, NOTEBOOK, etc…

u  BE ABLE TO ACCEPT CONSTRUCTIVE CRITICISM AND TAKE PROPER ACTION

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GENERAL COMMENTS: PROJECTMATERIALS

u  SHOP HAS A SMALL QUANTITIES OF MATERIAL FOR STUDENT USE

u  SHOP HAS A SMALL INVENTORY OF FASTNERS FOR STUDENT USE

u  STUDENTS ARE EXPECTED TO PROVIDE PROJECT MATERIALS

u  ASK SHOP STAFF FOR ANY SMALL QUANTITY SPECIAL MATERIALS AS WE MAY HAVE SOMETHING LYING AROUND.

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GENERAL COMMENTS: MATERIAL SELECTION

u  TRY TO USE APROPRIATE MATERIAL u  STEEL, ALUMINUM, PLASTIC, WOOD; WHY?

u  PURCHASE APPROPRIATE SIZE RAW MATERIALS FOR MACHINING ETC..

u  WITH PURCHASED MATERILAS DESGN TO STANDARD AVAILABLE SIZES

u  LOOK AT MATERIAL DIMENSION SPECIFICATIONS BEFORE ORDERING

u  DESIGN FOR MANUFACTURABILITY AND FUNCTION

u  DESIGN FOR DISASSEMBLY, DEBUGGING, RE-ASSEMBLY

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GENERAL COMMENTS: SHOP SPACE DURING FABRICATION AND ASSEMBLY

u  CONSULT WITH SHOP PERSONNEL; SHARE YOUR NEEDS AND TIMELINE

u  IN GENERAL, PROJECTS SHOULD NOT BE LEFT IN THE SHOP ON BENCHES ETC WITHOUT PRIOR ARRANGEMENTS WITH SHOP STAFF.

u  CONSULT WITH SHOP STAFF ON PROJECTS REQUIRING WELDING

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QUESTIONS? M

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