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2013 M1 BEARING SPACER UPGRADE INSTALLTION MANUAL M1-121, M1-221, M1-331

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Page 1: M1 BEARING SPACER UPGRADE INSTALLTION MANUAL · PDF filehub is compatible this is a major ... m1 bearing spacer upgrade installtion manual 2013 compatible wheels: ea90 xc ea90 xd ec90

2013M1 BEARING SPACER

UPGRADE INSTALLTION MANUALM1-121, M1-221, M1-331

Page 2: M1 BEARING SPACER UPGRADE INSTALLTION MANUAL · PDF filehub is compatible this is a major ... m1 bearing spacer upgrade installtion manual 2013 compatible wheels: ea90 xc ea90 xd ec90

3M1 BEARING SPACER UPGRADE INSTALLTION MANUAL2 M1 BEARING SPACER UPGRADE

INSTALLTION MANUAL

DETERMINE IF YOUR HUB IS COMPATIBLE

THIS IS A MAJOR IMPROVEMENT TO THE M1 HUB, BUT NOT MANDATORY.– Dramatically improves bearing durability.

– Eliminates hub play associated with an unthreading preload adjuster.

– Compatible with M1 hub-equipped rear wheels.

M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

2013

COMPATIBLE WHEELS:EA90 XC EA90 XD EC90 XC EC70TRAIL

HAVEN HAVENCARBON

HAVOC

M1-121M1-221M1-321

COMPATIBLE HUB SHELLS:

PART# 8004010M1 BEARING SPACER / BEARING KIT (SHOPS NEED ONE PER REAR HUB)

PART# 8004015BEARING DRIFT KIT 15 - M1 BEARING SPACER (THIS IS THE TOOL KIT. SHOPS NEED JUST ONE OF THESE)

877.835.6629 [email protected]

ORDERING INFORMATION

eastoncycling.com/how-to-videosIN DEPTH INSTALLATION VIDEO

Check the hub shell and look for these numbers: M1-121, M1-221 OR M1-331If your hub has one of these numbers and does not meet the criteria listed in the “ALREADY UPGRADED” section below your hub would benefi t from the upgrade.

ALREADY UPGRADED!

Updated hubs will start shipping in February 2013. The box they are shipped in will have a green dot sticker (left image). “TIGHTEN” will be printed on the lock nut (right image). These hubs do not need the upgrade as they have already been upgraded at the factory.

UPGRADE ME!

eastoncycling.com/how-to-videosIN DEPTH INSTALLATION VIDEO

Check the hub shell and look for these numbers: Check the hub shell and look for these numbers: If your hub has one of these numbers and does not meet the criteria listed in the If your hub has one of these numbers and does not meet the criteria listed in the “ALREADY UPGRADED” section below your hub would benefi t from the upgrade.“ALREADY UPGRADED” section below your hub would benefi t from the upgrade.

ALREADY UPGRADED!

Updated hubs will start shipping in February 2013. The box they are shipped in will have Updated hubs will start shipping in February 2013. The box they are shipped in will have a green dot sticker (left image). “TIGHTEN” will be printed on the lock nut (right image). a green dot sticker (left image). “TIGHTEN” will be printed on the lock nut (right image). These hubs do not need the upgrade as they have already been upgraded at the factory.These hubs do not need the upgrade as they have already been upgraded at the factory.

UPGRADE ME!UPGRADE ME!

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4 5M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

1. Plastic Mallet2. Front Quick Release3. Punch4. 12mm Allen Wrench5. 20 mm Cone Wrench

BEARING SPACER/TOOL KITYOU WILL NEED 5 TOOLS

Easton M1_Specifi c Drift Kit (24-Drive Side)

PART# 8004010

BEARING SPACER KITPART# 8004015

BEARING DRIFT KIT

Easton M1-Specifi c Drift Kit (25-Non Drive Side)

17287 Bearing (Drive Side)

Bearing Sleeve

6803 Bearing (Non Drive Side)

17287 Bearing (Drive Side)

Bearing Sleeve

6803 Bearing (Non Drive Side)

New Axle Nut

New Axle Nut

Easton M1-Specifi c Drift Kit (24-Drive Side)

Easton M1-Specifi c Drift Kit (25-Non Drive Side)

Woodruff Key

Woodruff Key

1

2

34

5

1STEP MAKE SURE YOU HAVE

EVERYTHING YOU NEED

BEARING SPACER/TOOL KITBEARING SPACER/TOOL KIT

Easton M1_Specifi c Drift Kit (24-Drive Side)

PART# 8004015 PART# 8004015

BEARING DRIFT KITBEARING DRIFT KITEaston M1-Specifi c Drift Kit Easton M1-Specifi c Drift Kit (24-Drive Side)(24-Drive Side)

Easton M1-Specifi c Drift Kit Easton M1-Specifi c Drift Kit (25-Non Drive Side) (25-Non Drive Side)

Woodruff KeyWoodruff Key

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6 7M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

Remove drive side end cap. Pull the cassette body from hub shell.1

3

2 4

5

2STEP DISASSEMBLE

THE HUB

Remove the axle. Using a fi nger nail or a dental tool, remove the red cassette body seal.

Push the axle away from the preload adjuster and remove the adjuster.

Remove non-drive side end cap by hand. Unthread the preload adjuster nut using a 20mm Cone Wrench. (Note: This is a reverse thread. Turn the adjuster in the “-” direction.)

Pull the cassette body from hub shell.Pull the cassette body from hub shell. 44

55 Remove the axle. Using a fi nger nail or a dental tool, remove the red cassette body seal.Remove the axle. Using a fi nger nail or a dental tool, remove the red cassette body seal.

Push the axle away from the preload adjuster and remove the adjuster.Push the axle away from the preload adjuster and remove the adjuster.

Remove non-drive side end cap by hand. Unthread the preload adjuster nut using a 20mm Cone Wrench. Remove non-drive side end cap by hand. Unthread the preload adjuster nut using a 20mm Cone Wrench.

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8 9M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

Install the woodruff key (on the drive side fi rst) by inserting the key through the bearing with a fi nger or needle nose pliers.

Using a punch, the woodruff key and a mallet, tap the drive side bearing from the hub shell.

REMOVE THE DRIVE SIDE BEARING REMOVE THE NON-DRIVE SIDE BEARING

Install the axle backwards so that the drive side of the axle sits against the non drive side bearing.

Using a plastic mallet, tap the axle to remove the non-drive side bearing.

3STEP REMOVE THE

OLD BEARINGS

6 8

7 9

Install the woodruff key (on the drive side fi rst) by inserting the key through the bearing with a fi nger or Install the woodruff key (on the drive side fi rst) by inserting the key through the bearing with a fi nger or

REMOVE THE NON-DRIVE SIDE BEARINGREMOVE THE NON-DRIVE SIDE BEARING

Install the axle backwards so that the drive side of the axle sits against the non drive side bearing.Install the axle backwards so that the drive side of the axle sits against the non drive side bearing.

Using a plastic mallet, tap the axle to remove the non-drive side bearing.Using a plastic mallet, tap the axle to remove the non-drive side bearing.

88

99

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10 M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

Slide the drive side bearing (17287) on to drift #24. Install one washer onto the quick release, then insert the quick release into the drift. Now insert the quick release with the drift into the drive side of the hub.

Leave the drive side drift in place. Slide the non drive bearing (6803) onto drift #25. Slide bearing sleeve onto drift #25. Insert the entire assembly into the non drive side of the hub.

Insert drift #25 (without bearing) into the non drive side of the hub. Add the other washer to the quick release, then thread on the quick release nut.

Thread the nut as far as possible onto the quick release then use the quick release lever to press the non drive side bearing into the hub. Tighten until fi rm. Unthread nut, remove both drift assemblies and quick release.

After both drifts and the quick release are removed, add a thin coating of grease to the face of the bearing. Slide the axle into the hub. Make sure that the threaded end is on the non drive side.

Thread the nut as far as possible onto the quick release then use the quick release lever to press the drive side bearing into the hub. Tighten until fi rm. Unthread nut, remove non drive drift assembly.

INSTALL THE NEW DRIVE SIDE BEARING

INSTALL THE NEW NON-DRIVE SIDE BEARING

4STEP INSTALL THE

NEW BEARINGS

10

13

11 12

14

15

on to drift #24. Install one washer onto the quick release, then insert on to drift #24. Install one washer onto the quick release, then insert the quick release into the drift. Now insert the quick release with the drift into the drive side of the hub.the quick release into the drift. Now insert the quick release with the drift into the drive side of the hub.

Leave the drive side drift in place. Slide the non drive bearing Leave the drive side drift in place. Slide the non drive bearing onto drift #25. Insert the entire assembly into the non drive side of the hub. onto drift #25. Insert the entire assembly into the non drive side of the hub.

Thread the nut as far as possible onto the quick release then use the quick release lever to press Thread the nut as far as possible onto the quick release then use the quick release lever to press the non drive side bearing into the hub. Tighten until fi rm. Unthread nut, remove both drift assemblies the non drive side bearing into the hub. Tighten until fi rm. Unthread nut, remove both drift assemblies and quick release.and quick release.

After both drifts and the quick release are removed, add a thin coating of grease to the face of the bearing. After both drifts and the quick release are removed, add a thin coating of grease to the face of the bearing. Slide the axle into the hub. Make sure that the threaded end is on the non drive side. Slide the axle into the hub. Make sure that the threaded end is on the non drive side.

Thread the nut as far as possible onto the Thread the nut as far as possible onto the quick release then use the quick release lever quick release then use the quick release lever to press the drive side bearing into the hub. to press the drive side bearing into the hub. Tighten until fi rm. Unthread nut, remove Tighten until fi rm. Unthread nut, remove

INSTALL THE NEW NON-DRIVE SIDE BEARINGINSTALL THE NEW NON-DRIVE SIDE BEARING

1313

1414

1515

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12 13M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

M1 BEARING SPACER UPGRADE INSTALLTION MANUAL

5STEP RE-ASSEMBLE

THE HUB

Thread the NEW axle nut (with seal) onto the axle. Make sure the wrench fl ats are on the outside.

Push the non-drive end cap onto the axle.

Add a coat of Easton Cassette Body Grease to the drive ring. Re-install (with lip facing out) the red cassette body seal.

Using a 20mm cone wrench and a 12mm hex wrench, tighten the axle nut to 10Nm.

RE-INSTALL THE CASSETTE BODYRE-INSTALL THE AXLE

Re-install the cassette body by pushing gently and turning counterclockwise (to prevent the pawls from cutting the red seal).

Re-install drive side end cap by pushing gently.

INSTALLATION COMPLETE, CRACK OPEN A COLD ONE

16 1917

18 20 21

Add a coat of Easton Cassette Body Grease to the drive ring. Re-install (with lip facing out) the red cassette Add a coat of Easton Cassette Body Grease to the drive ring. Re-install (with lip facing out) the red cassette body seal.body seal.

Using a 20mm cone wrench and a 12mm hex Using a 20mm cone wrench and a 12mm hex wrench, tighten the axle nut to 10Nm. wrench, tighten the axle nut to 10Nm.

RE-INSTALL THE CASSETTE BODYRE-INSTALL THE CASSETTE BODY

Re-install the cassette body by pushing gently Re-install the cassette body by pushing gently and turning counterclockwise (to prevent the and turning counterclockwise (to prevent the pawls from cutting the red seal).pawls from cutting the red seal).

1919

2020

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EASTON-BELL SPORTS5550 Scotts Valley DriveScotts Valley, CA 95066Tel: 831- 461-7500Fax: 831-461-7503

www.eastoncycling.com