lycoming aircraft engines parts cataloglio-360-c... · 2017-03-14 · lw-10284 24 61156 lw-10332 25...

Part No. PC-406-2652 Oliver Street

Williamsport, PA 17701

IO/LIO-360-C, -J,HIO, TIO, AEIO-360 Series

Wide Cylinder Flange Models

Lycoming Aircraft EnginesParts Catalog

TECHNICAL PUBLICATION REVISION

REVISION NO. PUBLICATION PUBLICATION NO. PUBLICATION DATE

PC-406-2E IO/LIO-360-C, -J; HIO, TIO, AEIO-360 Series

PC-406-2 APRIL 1983

This page(s) furnished herewith are intended to replace the corresponding pages(s) of the publication indicated above.

PREVIOUS REVISIONS CURRENT REVISION

April 1983 Page 3-3

November 1984 Page 3-3

March 1986 Page 3-5

March 2007 Page 6-1, Added Pages 6-1A, 6-1B, Page 6-2; Page 9-1 thru Page 9-12, Added Page 9-13

February 2009 Page 3-5, Added Page 3-5A; Page 9-1 thru 9-13, Added Page 9-14

March 2009 Page 3-7, 3-8, Adds Pages 3-8A, 3-8B, Page 3-9; Page 9-1 thru Page 9-14

©2009 by Lycoming “All Rights Reserved” Lycoming Engines, a division of AVCO Corporation, a wholly owned subsidiary of Textron Inc

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IO, LIO, HIO, TIO, AEIO-360 SERIES

TABLE OF CONTENTS

SECTION PAGE

Introduction ................. ....... ....... ......... .......... ...Table of Contents ....... . .. .... ........................................... .. ii, iiiOversize and Undersize Parts List ................. .......... .............. ............... .... iv

1. CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCrankcase Assembly .......... ..... ... ................ .......................... 1-1Oil Level Gages and Crankcase Related Parts .................. ............................. 1-3Crankshaft, Camshaft and Related Parts ..................................................... 1-5Crankshaft Idler Gears and Tachometer Drive ................................................ 1-8Propeller Governor Drive Assembly (Crankcase) ..... ............... ................. . 1-10Crankcase Attaching Parts ................................ ............................. 1-12

2. ACCESSORY HOUSING AND RELATED PARTSAccessory Housing Assembly ................................. ........................ 2-1Propeller Governor Drives, Covers, Oil Lines and Adapter Assembly .............................. 2-3Propeller Governor and Turbo Scavenge Pump (TIO-360) ................................... 2-5Oil Pump Assembly and Accessory Housing Attaching Parts ....................................- 7Oil Filter Assembly ............. ................. .................................... 2-9Oil Cooler and Breather Fittings ........................................................ 2-11Vacuum Pump Drives and Covers .... .... ................................... 2-13Fuel Pump and Fuel Pump Covers ................... 21............. . ............... . 2-15

3. CYLINDER, PISTON AND VALVE TRAINCylinder Assembly .........................................................- 1Connecting Rod, Piston and Ring Assemblies ................................................. 3-3Valve Assembly ....................................... .... ...................... 3-5Cylinder Related Parts ...... ................... ............. ..................... 3-7Cylinder Head Drain Tubes and Intercylinder Cooling Baffles ............................... -10

4. IGNITION SYSTEMMagneto Drives and Magnetos .......................................... 4-1Magneto Drives and Magnetos .................................... 4-3Magneto Drives and Magnetos (Dual Magnetos) ............................................... 4-5Magneto Drives and Magnetos .............................................................- 7Ignition Harness and Spark Plugs (TIO-360) ............... ............... ................ 4-9Ignition Harness and Spark Plugs ....................................................... 4-11Ignition Harness (Scintilla) and Spark Plugs ................................................. 4-13

5. ELECTRICAL SYSTEMAlternator and Generator Mounting Brackets ................................................. 5-1Alternators, Generators, Regulators and Drive Belts ............................. ......... 5-3Starting Motor and Magnetic Switch ........................................................ 5-5

ii

TABLE OF CONTENTS (Cont.)

SECTION PAGE

6. OIL SUMP AND INDUCTION SYSTEMOil Sump Assembly and Oil Suction Screen ............ ....................... 6-1In tak e P ipes .. .. ........ . .. ..... ......... ... ......................................... 6-3Fuel Injectors, Fuel Manifolds and Injection Nozzles ............... ............................ 6-5Fuel Injectors, Fuel Manifolds and Injection Nozzles ............. ............ ........... 6-7Fuel Lines, Fuel Hoses and Attaching Parts .................................................. 6-9Fuel Lines. Fuel Hoses and Attaching Parts ................... .............................. 6-10Fuel Lines, Fuel Hoses and Attaching Parts ................................................. 6-12Injector Nozzle and Attaching Parts ...................................................... 6-13

7. TURBOCHARGER AND EXHAUST SYSTEMSExhaust Manifold and Transition Assembly .................................................. 7-1Turbocharger and Attaching Parts ..................................................... 7-3Turbocharger Attaching Parts . ....................................................... 7-5Turbocharger Attaching Parts . . ..... .................................................. 7-7Turbocharger Attaching Parts . .... .... ........................................... 7-9Turbocharger Attaching Parts ... ... .......................................... 7-11

8. SERVICE KIT SECTION .... .......... ............................ 8-1

9. NUMERICAI INDEX . .. .. ..................................................... 9-1

iii

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IO, LIO, HIO, TIO, AEIO-360 SERIES

Oversize and Undersize Parts Listing

PART NO. DESCRIPTION

60028

66610

66670

66713

66796

69260

71894

71903

72057

72058

72060

72061

72062

72074

72212

72897

73810

73857

74230

74241

75560

75561

75838

LW-10647

LW-11021

LW-12688

LW-13521

LW-13792

LW-13884

LW-13885

LW-15628

STD-1065

STD-2078

GUIDE, Intake valveBUSHING, Rocker shaftBUSHING, Rocker shaftGUIDE, Intake valveINSERT, Spark plug

INSERT, Spark plug

SEAT, Exhaust valveBUSHING, Counterweight

SEAT, Intake valve

SEAT, Exhaust valve

BUSHING, Prop. flange


BUSHING, Prop. flangeBUSHING, Prop. flange

SEAT, Intake valve

GUIDE, Exhaust valveBUSHING, CrankshaftRING, Piston

GUIDE, Exhaust valve

RING, Piston



GUIDE, Exhaust valveDOWEL, Crankshaft bearing

BEARING, Crankshaft

SEAT, Intake valveBEARING, Connecting rodSEAL, CrankshaftBEARING, Crankshaft

BEARING, CrankshaftSEAL, Crankshaft

DOWEL, CrankshaftDOWEL, Crankshaft

P02 P05X

X

X

X

OVERSIZEP10 P15 P20X X

X

X

UNDERSIZEP30 P50 M03 M06 M10X

X

X

X

X X

X X X

SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1143 FOR APPLICATION.X X X

X X XX X X X

X X X X

X X X X

X X X

X X X

X X X XSEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1142 FOR APPLICATION.

X X

X X X X

X

X X

X X

X X

X X

X

X

X X

X X XX X X

X* X* X*

X

X X X

X X X

X

X X X X

X X X X

Studs available in P03, P07 and P12.

* Also available in P-10 oversize.

NOTE

When ordering oversize or undersize parts, be sure to specify the required oversize or undersize dimension along with the properpart number. For example: to order bearing LW-13521 in .003 undersize, order part number LW-13521-M3. Oversize code letter is"P" while undersize code letter is "M". These letters are then followed by the numbers designating the size in thousandths of aninch.

iv

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0N

LYCOMING 10, LIO, HIO, TIO, AEIO-360 SERIES PARTS CATALOGWIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKCASE ASSEMBLY

QUANTITY PER ASSEMBLY

FIG.REF. PART

NUMBERDESCRIPTION

10-360

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LYCOMING IO, LIO, HIO, TIO, AEIO-360 SERIES PARTS CATALOGWIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPOIL LEVEL GAGES AND CRANKCASE RELATED PARTS

NFIG.REF. PART

NUMBER

QUANTITY PER ASSEMBLYLIO-360 TIO

HIO-360

-360

AEIO-360DESCRIPTION

TUBE, Oil level gage, longTUBE, Oil level gageTUBE ASSY., Oil level gage, longGASKET, Oil level gageRING, Oil level gage sealRING, Oil level gage sealRING, Oil sealGAGE ASSY., Oil levelGAGE ASSY., Oil levelGAGE ASSY., Oil levelGAGE ASSY., Oil levelGAGE ASSY., Oil level, inter.GAGE ASSY., Oil levelGAGE ASSY., Oil levelGAGE ASSY., Oil levelGAGE ASSY., Oil levelGAGE ASSY., Oil levelGAGE ASSY., Oil levelGAGE ASSY., Oil levelBALL, 11/16 dia.SPRING, Oil pressure relief valveWASHER, No. 10 plain (Max. 9)GASKET, 1-1/4 ID x 1-1/2 ODx 3/32

annularVALVE ASSY., Oil pressure relief, adj.BEARING, CrankshaftBEARING, CrankshaftBEARING, Crankshaft, frontBEARING, Crankshaft, frontSEAL, Crankshaft, oilSEAL, Crankshaft, oilSEAL, Oil, 3/32 section x 15/32 IDRING, Oil seal, 23/64 ID x 3/32

dia. sectionBODY, Hydraulic tappetBODY, Hydraulic tappetSUPPORT ASSY., Starter ring gearSUPPORT ASSY., Starter ring gearSUPPORT ASSY., Starter ring gearSUPPORT ASSY., Starter ring gearSUPPORT ASSY., Starter ring gear

GEAR, Starter ringGEAR, Starter ring

1 111 111

11111 11 1

1 11

1 1

11 1 1 1 111111

1 11 1 1 1 1

1 11 1

1

Figure 2. OIL LEVEL GAGES AND CRANKCASE RELATED PARTS

1-4


CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKSHAFT, CAMSHAFT AND RELATED PARTS

QUANTITY PER ASSEMBLY0NFIG.

REF. PARTNUMBER

LIO-360

CRANKSHAFT & COUNTERWEIGHT ASSY.CRANKSHAFT & COUNTERWEIGHT ASSY.CRANKSHAFT & COUNTERWEIGHT ASSY.CRANKSHAFT & COUNTERWEIGHT ASSY.CRANKSHAFT & COUNTERWEIGHT ASSY.CRANKSHAFT & COUNTERWEIGHT ASSY.CRANKSHAFT & COUNTERWEIGHT ASSY.

CRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLYCRANKSHAFT ASSEMBLY

PLUG, 2.00 dia. expansionPLUG, 2-1/16 dia. expansionPLUG, CrankshaftPLUG, 1/8-27 pipe, AllenDOWEL, Stepped, 19/64 & 1/4

dia. x 55/64 longDOWEL, 3/8 OD x 1/2 longPLUG, 1-3/4 ODPLUG, 1-1/40DTUBE, Crankshaft oilTUBE, Crankshaft prop. oilBUSHING, Prop. flange, indexingBUSHING, Prop. flange, indexingBUSHING, Prop. flange, indexingBUSHING, Prop. flange, shortBUSHING, Prop. flange, short

1 11

1 1 11

1

11

1 1 1 1 11 1

11 1

11

11 1 1

11 1

11 1 1

1

1 11

11 1 1

11

11

1

11 1 1

111111111

1111111 1111111

1 1

1 1 1 11 1 1

1 11 1 1 1 1 1 11 1 1 1 1 1 11 1 1 1 1 1 11 1 1 1 1 1 1

1111111111

1111

1 1

1 11 11 1

11

1 11 11 1

1 11 1 1

1 11 1

1 11 11 1

1 1 1

1111111 1 122 22

1 1 1 1 1222

1-5


CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKSHAFT, CAMSHAFT AND RELATED PARTS (Cont.)

0N


FIG.REF. PART

NUMBERDESCRIPTION

AccL 1A BL

Io-360

C C C1 1 1C C D

6 6

LIO-360 TIO-360

HIO-360 AEIO-360

CC JCA BC CD E E F A A BH

E F AEAAAB AA BA BE G A6 66 D D D 6

D

4433444 4 444433 333

3

14 7206275561

15 7381016 7280117 7190318 LW-1097719 LW-1094520 LW-1482021 7190722 76097

LW-11754LW-12312LW-14970LW-12311LW-15877

23 61155LW-10284

24 61156LW-10332

25 STD-84726 AN8-14A

BUSHING, Prop. flange, longBUSHING, Prop. flange, longBUSHING. Cr'kshaft dyn. ct'wt.

COUNTERWEIGHT ASSY.BUSHING, Dynamic counterweight

ROLLER, Dynamic ct'wt., 8th orderROLLER, Dynamic ct'wt., 6.3 orderRING, Internal retainingWASHER, Dynamic counterweight

CAMSHAFTCAMSHAFTCAMSHAFTCAMSHAFTCAMSHAFTCAMSHAFTGEAR, CrankshaftGEAR, CrankshaftLOCKPLATE, Crankshaft gearLOCKPLATE, Crankshaft gearSCREW, 5/16-24 x 1.00 longBOLT, 1/2-20 x 1-19/32 long, hex. hd.

44444

444 44222 22888 88222 22222 22888 88888 88

1111 1 111

428228811111 11 1

11

11

1 1 1 1 1 1 1 1 1 1 1 1 111

1 1 11 1 1

11 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 11 1 1 1

1 1 1 1 1 1 1 1 1 11 1 1 1

1-6

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2:

17

1

N

18,1921


26

6,7-2

1

14

14

13

1

1

1474708749667515777417LW 11228LW 12335LW 17160LW 17166LW-17171LW 17173LW-17246LW-1725413

76428LW 13688LW-16059LW 17168LW-17170LW 17249

14 14LW-11578 77851LW 17250 78134

Figure 3. CRANKSHAFT, CAMSHAFT AND RELATED PARTS

1-7


CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKSHAFT IDLER GEARS AND TACHOMETER DRIVE

QUANTITY PER ASSEMBLY0NFIG.

REF.

LIO-360

PARTNUMBER

10-360DESCRIPTION

HIO-360

B C CD1 1 1 1A A BA

A

L

TIO-360

0 AEIO-360

E E FAABH1 1 1 1 1 1ABA BEGAD DD 6

CCCC CCJCA1 1 1 1 1 1 1 1 1BCC D E FAEA

666 66D

4

1 615442 749963 773094 750725 773096 LW-129117 LW-102998 LW-102869 LW-10298

10 LW-1029611 LW-1029912 LW-1028813 LW-1029814 7612115 7836816 7611817 MS16625-108118 LW-1379619 STD-216720 STD-2168

PLUNGER, Fuel pump, longGEAR ASSY., Crankshaft idler, plain

BUSHING, Crankshaft idler gearGEAR ASSY., Crankshaft idler

BUSHING, Crankshaft idler gearGEAR ASSY., Crankshaft idler

SHAFT, Crankshaft idler gearGEAR ASSY., Crankshaft idler

SHAFT, Crankshaft idler gearGEAR ASSY., Crankshaft idler

SHAFT, Crankshaft idlerGEAR ASSY., Crankshaft idler

SHAFT, Crankshaft idlerSHAFT ASSY., Tachometer

PIN, 3/16 dia. x 2-21/64 longSPACER, Tachometer shaft centeringRING, Internal retainingSHAFT, Crankshaft idler gearSCREW, 5/16-18 long, hex. hd. dr.NUT, 5/16-18 NC-3 slotted shear

1 1 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 2 1 1 1 1 1 11 1 1 1 1 1 2 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 1

1111

1 1 12 1 1 12 1 1 1

1 1 11 1 1

1 1 11 1 11 1 11 1 1

1111

222222233333331 1 1 1 1 1 1

2222223333331 1 1 1 1 1

222233331 1 1 1

1-8


-11

Figure 4. CRANKSHAFT IDLER GEARS AND TACHOMETER DRIVE

1-9


CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPPROPELLER GOVERNOR DRIVE ASSY. (CRANKCASE)

OQUANTITY PER ASSEMBLY

FIG.REF. PART

NUMBERDESCRIPTION

5

1 778752 LW-140213 778744 778725 STD-196 STD-7987 73249

732507325173252

8 AN565B1032H59 70455

10 LW-1389611 6831712 7159613 STD-1221

14 6955115 6910616 STD-3517 STD-47518 STD-141019 STD-78320 7205321 7237822 STD-35*23 STD-47524 STD-1410

GEAR, Prop. governor drivenSHAFT, Prop. governor idler gearGEAR ASSY., Prop. governor idler

BUSHING, Prop. governor idler gearDOWEL, 3/32 dia. x 7/32 longDOWEL, 3/32 dia. x 9/32 long

WASHER, ThrustWASHER, ThrustWASHER, ThrustWASHER, ThrustSET SCREW, No. 10-32 x 5/16 longGASKET, 25/32 ID x 1-1/8 OD x

1/16 thickPLUG, 3/4-16 hex. hd.SHAFTGEAR, Prop. governor driveWASHER, Accessory driven gearRING, 13/16 dia. x 1/32 thick,

external retainingGASKET, Accessory drive adapterCOVER, Governor drive adapter padWASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16-18 plainPLUG, 1/4-18 NPT, AllenGASKET, GovernorCOVER, Governor driveWASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16-18 plain

N LIO-360 TIO-360

10-360 HIO-360 AEIO-360

A C C C C C C J C A B C C D E E F A A B HL 1 1 1 111111 111111 1 1 1 111A BCCD E FA AA BAA BAB E G AL 6 6 6 66 D D 6

D

1 1 11 1 11 1 12 2 21 1 11 1 1

un un unun un unun un unun un un1 1 1

1 11 1

11

11

1 1 1 1 11 1 1 1 1

1 11 1

11111 11 1 1 1 1 1 11 1 1 1 1 1 14 4444444 4444444 444444

1 1 1 1 1 1 1

1 111444

11111111111111

un un un un un un un44444444444444

11

un44

11111111

un un un un44444444

* - 32 required for Woodward governor.4 required for "AN" governor.

1-10


1

Figure 5. PROPELLER GOVERNOR DRIVE ASSEMBLY (CRANKCASE)

1-11


CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKCASE ATTACHING PARTS

QUANTITY PER ASSEMBLYONFIG.

REF.

LIO-360

PARTNUMBER

DESCRIPTION 10-360

Acccc ccL 1 1111

ABCCDEL 666

TIO-360

HIO-360 AEIO-360

C D E E F A A BH1 1 1 1 1 1 1 1 1111111111B A A BA B EGA

D D D 6

C JC1 1 1FA E

66D

ABC1 1 1A AA

6

1 STD-14142 STD-16463 STD-84 608035 STD-20846 STD-14197 STD-1608 STD-14119 STD-1416

10 STD-811 STD-140912 STD-3313 AN960-616L14 STD-87215 AN6-34A16 LW-11866

LW-1186617 STD-33

STD-33STD-33

18 STD-678STD-678

19 STD-596STD-596

20 76220

BOLT, 1/4-20 x 1-1/2 long, hex. hd.BOLT, 1/4-20 x 2.00 long, hex. hd.WASHER, 1/4 plainSTRAP, LiftingBOLT, 1/4-20 x 1-3/4 long, hex. hd.BOLT, 1/4-20 x 1-1/8 long, hex. hd.WASHER, 1/4 lock, internal teethNUT, 1/4-20 plainBOLT, 1/4-20 x 1-1/2 long, hex. hd.

dr. endWASHER, 1/4 plain (Max. 9)NUT, 1/4-20 slotted shearWASHER, 3/8 plainWASHER, 3/8 plain thick (Max. 3)NUT, 3/8-24 slottedBOLT, 3/8-24 x 3-37/64 long, hex. hd.SPACER NUT, CompressorSPACER NUT, CompressorWASHER, 3/8 plainWASHER, 3/8 plainWASHER, 3/8 plainWASHER, 3/8 lock, internal teethWASHER, 3/8 lock, internal teethNUT, 3/8-24 plainNUT, 3/8-24 plainSTUD, 1/2-20 x 10-11/16 long

888888888888888888852

19 19 19 19 19 20 19 19 20 19 19 19 19 19 19 19 19 19 20 131 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

52

132

9

33333433433333333343312 12 12 12 12 13 12 12 13 12 12 12 12 12 12 12 12 12 13 12 12

3un33

un1

2 2 222212

22256

2 2 22221

1

221221222222222122

222222222222222222

62222222222222 222

2222222222222 222

4

1-12


-12,14

N

Figure 6. CRANKCASE ATTACHING PARTS

1-13


ACCESSORY HOUSING ANDACCESSORY HOUSING

ON

RELATED PARTSASSEMBLY


FIG.REF.

LIO-360 IPART

NUMBERDESCRIPTION

ALL

10-360

CCCCC C1 1 1 1 1 1ABCCD E

6667

C JC1 1 1FA E

66D

HIO-360

A BC CD E1 1 1 1 1 1111111AA A BAA

D

TIO-360

AEIO-360

E FAABH1 1 1 1 1 1BA B EGADD 6

1 738182 76110

761117614376144761457799777516LW-10482LW-11520LW-10885LW-12968LW-10892LW-14706

3 25C-224 614005 25C-126 758887 31C-12

31C-128 31C-139 31C-16

10 31C-1811 31C-19

31C-1912 31CD-1713 31CD-2214 LW-1258915 MS-12470316 LW-1034117 1102

110218 STD-78419 STD-78320 STD-133921 76119

GASKET, Accessory housingHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, AccessoryHOUSING ASSEMBLY, Accessory

STUD, 1/4-20 x 2-3/4 longSTUD, 1/4-20 x 1-3/16 longSTUD, 1/4-20 x 1-1/2 longSTUD, 1/4-20 x 1-1/4 longSTUD, 5/16-18 x 1-1/2 longSTUD, 5/16-18 x 1-1/2 longSTUD, 5/16-18 x 1-5/8 longSTUD, 5/16-18 x 2.00 longSTUD, 5/16-18 2-1/4 longSTUD, 5/16-18 x 2-3/8 longSTUD, 5/16-18 x 2-3/8 longSTUD, 5/16-18 x 2-1/8 long, drilledSTUD, 5/16-18 x 2-3/4 long, drilledINSERT, Heli-coil, 5/8-18 x 3/8 longINSERT, Heli-coil, 3/4-16 x 1-1/8 longINSERT, Heli-coil, 1.00-14 x 3/8 longPLUG, 1/8 pipe, AllenPLUG, 1/8 pipe, AllenPLUG, 3/8 pipe, AllenPLUG, 1/4-18 NPT, AllenPLUG, 1/16-27 NPT, AllenSHIELD, Accessory breather oil

11 1 1 1

1

11

1 11 1

1

1 11

1 11

11

1 1 11

444444 4 44444 44444

44

4

6666664 10 4

6 4 4 48

444

46664 646

8 84 2 2

422222

33333334

42224

24

2 24 4

333321

33333

2 1 23 3

1 1 1

2

1

111

2 2 222233 3 33

1 1 11

1 1 11 1 11 1 1

2 2223

1 1 1

1 1 11

2-1


1

9,10,1

0

1

Figure 7. ACCESSORY HOUSING ASSEMBLY

2-2


ACCESSORY HOUSING AND RELATED PARTSPROPELLER GOVERNOR DRIVES, COVERS, OIL LINES AND ADAPTER ASSEMBLY

QUANTITY PER ASSEMBLYO

FIG.REF. PART

NUMBERDESCRIPTION

8

1 LW-129142 LW-129133 715964 720535 LW-123476 723787 STD-35*8 STD-4759 STD-1410

10 6831511 75153

7554512 110213 31C-1614 31C-1415 STD-177416 STD-3517 STD-47518 STD-141019 75166

75167LW-12213LW-12920

20 STD-193021 LW-1270022 7516523 LW-1275224 STD-35

STD-3525 STD-475

STD-47526 STD-1838

STD-183827 LW-16266-25-3828 MS20822-629 75739

30 74070

GEAR ASSY., Accessory drivenTHRUST BUTTON, Prop. gov. gear

WASHER, Accessory driven gearGASKET, GovernorPLATE, Propeller governor padCOVER, Governor driveWASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16-18 plainGASKET, Accessory drive adapterADAPTER ASSY., Prop. governor driveADAPTER ASSY., Prop. governor drive

PLUG, 1/8-27 NPT, AllenSTUD, 5/16-18 x 2.00 longSTUD, 5/16-18 x 1-3/4 longPIN, 1/8 dia. x 1/4 long

WASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16 plainTUBE ASSY., Prop. gov. oil lineTUBE ASSY., Prop. gov. oil lineTUBE ASSY., Prop. gov. oil lineTUBE ASSY., Prop. gov. oil lineHOSE, 3/8 ID x 1.00 longHOSE, 3/8 ID x 6.00 longCLIP, Prop. gov. oil lineCLAMP, Gov. oil tube supportWASHER, 5/16 plainWASHER, 5/16 plainWASHER, 5/16 lock, internal teethWASHER, 5/16 lock, internal teethBOLT, 5/16-18 x 15/16 long, hex. hd.BOLT, 5/16-18 x 15/16 long, hex. hd.CLAMPELBOW, 3/8 flared tube & 1/4 NPT, 90°

NIPPLE, 3/8 flared tube & 9/16-18str. thd.

ELBOW, 3/8 flared tube & 9/16-18str. thd.

N LIO-360 TIO-360

IO-360 HIO-360 AEIO-360

ACCCCCCCJCABCCD E EFAABHL 1 1 1 1 1 1 11 1 1 1 11 1 1 1 1 1 1ABCCDE FAEAAABAABABEGAL 6 6 6 6 6 D D DD 6

D

1

2

1un44

111111 1 111111

1111144 444444

1111144444

44444444441

1111441444

1 11

1 11 1

44 41 14 44 44 4

111 1

1 1

1 1 11 1

1 1 11 1

3 32 2

1 12 2

1 12 2

1 1 1 11 1 1 1

1 1

11 1 1 1 1

1 1 1 1 1

3 3 3 3 3

1 1 1 1 1

1 1 1 1 1

11

1 11 1

1 11 1

1 1

1 1 1 1 1 1 1

* - 32 required for Woodward governor.4 required for "AN" governor.

2-3


29

Figure 8. PROPELLER GOVERNOR DRIVES, COVERS, OIL LINES AND ADAPTER ASSEMBLY

2-4


ACCESSORY HOUSING AND RELATED PARTSPROPELLER GOVERNOR AND TURBO SCAVENGE PUMP (TIO-360)

FIG.REF. PART

NUMBERDESCRIPTION

ON

IO-360

AC C C c CL 1 1 1 1 1

ABCCDL 66

QUANTITY PER ASSEMBLYLIO-360 TIO-360

HIO-360

CCJCABCCDE E F1 1 1 1 1 1 1 1 1 1 1E FAEAA BAABA6 66 DDD

D

-360

AEIO-360

A A BH1 1 1 1B EGA

69

1 683152 LW-12571

3 LW-121704 777205 LW-115186 STD-957 763028 STD-10069 STD-1002

10 LW-1216811 77708

12 STD-1667

13 STD-814 STD-16015 STD-141116 31C-1417 STD-3518 STD-47519 STD-141020 7777521 STD-193022 7516523 STD-3524 STD-47525 STD-183826 LW-16266-25-3827 MS20822-628 74070

GASKET, Accessory drive adapterDRIVE ASSY., Turbo scavenge pump &

governorADAPTER ASSY., Turbo scavenge pumpADAPTER ASSY., Prop. governor driveSHAFT, Prop. governor driveKEY, 1/8 x 1/2 WoodruffPUMP, GeroterRING, Oil seal, 7/16 ID x 3/32 dia.RING, Oil seal, 5/16 ID x 1/16 dia.SHAFTGEAR, Prop. gov. driveWASHER, Retaining prop. gov. drive

shaft gearRING, 15/32 dia. x 1/32 thick, ext.

retainingWASHER, 1/4 plainWASHER, 1/4 internal lockNUT, 1/4-20 plainSTUD, 5/16-18 x 1-3/4 long

WASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16-18 plainTUBE ASSY., Prop. gov. oil lineHOSE, 3/8 ID x 1.00 longCLIP, Prop. gov. oil line supportWASHER, 5/16 plainWASHER, 5/16 lock, internal teethBOLT, 5/16-18 x 15/16 long, hex. hd.CLAMPELBOW, 3/8 flared tube & 1/4 NPT, 90°

ELBOW, 3/8 flared tube & 9/16-18 str.thd. adj., 45°

1

111111111

1

1444444411131111

1

2-5

2759

17-

m Z 0 C 0 m

1819

-

110

-

35

6

0

a

25 24 23 26


ACCESSORY HOUSING AND RELATED PARTSOIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS


REF. PARTNUMBER

DESCRIPTIONAc cL 1A BL

10-360

C C CC1 1 1 1C CDE

666

LIO-360

HIO-360

C J C A BC CD E1 1 1 1 1 1 1 1 1FA EAA BAA

6 6 DD

TIO-360

AEIO-360


1 78528LW-11839LW-10342

2 STD-13393 LW-137754 785305 LW-137746 LW-181107 785308 LW-181089 LW-14040

10 6116611 6117412 60746

LW-1810913 STD-3514 STD-142015 STD-215016 STD-122717 STD-1904

18 STD-819 STD-140920 LW-1426021 STD-822 STD-16023 STD-120424 STD-141425 STD-190526 STD-193127 STD-121528 STD-1875

BODY ASSY., Oil pumpBODY, Oil pumpBODY, Oil pump

PLUG, 1/16-27 NPT, AllenIMPELLER ASSY., Oil pump driven

SHAFT, Oil pump idlerIMPELLER, Oil pump driven

IMPELLER ASSY., Oil pump drivenSHAFT, Oil pump idlerIMPELLER, Oil pump driven

GEAR ASSY., Oil pump driveTHRUST BUTTON

SHAFT, Oil pump driveIMPELLER, Oil pump driving

IMPELLER, Oil pump drivingWASHER, 5/16 plainNUT, 5/16-18 slottedBOLT, 5/16-18 x 1-3/4 longWASHER, 1/4 (copper)BOLT, 1/4-20 x 2-3/4 long, hex. hd.,

dr. end.WASHER, 1/4 plainNUT, 1/4-20 slotted shearSEAL, Tachometer drive oilWASHER, 1/4 plainWASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 15/16 long, hex. hd.BOLT, 1/4-20 x 1-1/2 long, hex. hd.BOLT, 1/4-20 x 2-5/16 long, hex. hd.BOLT, 1/4-20 x 1-7/8 long, hex. hd.BOLT, 1/4-20 x 1-1/4 long, hex. hd.BOLT, 1/4-20 x 13/16 long, hex. hd.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11

1 1 1 11111111 11111

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1111111111111111111111111111 11111111

11111 1111 111

1 1 1 11 1 1 11 1 1 11 1 1 1

1 1 1 1 1 1 11 1 1 1 1 1 1

1 1 1 1 1 11111111

1

1 1 1 11 1 1 11

1 1 13

3333333 333333 333332

333

222

112 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 10 12 12 12

1210101010101010 9 101010 101010 9 9 9 9 1010 102222222 22222 1222

11

12

1 1 1222

2-7

20

LYCOMING IO, LIO, HIO,TIO, AEIO-360 SERIES PARTS CATALOGWIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES

21,22,28 1

7

1

17,25

1-16

Figure 10. OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS

2-8

FIG.REF.


ACCESSORY HOUSING AND RELATED PARTSOIL FILTER ASSEMBLY

ON

PARTNUMBER

DESCRIPTIONA cL 1

A BL

IO-360

C C C1 1 1C C D

6 6


0 HIO-360 AEIO-360

CCJCA BCCD E EFAABH1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1EFAEAAA BAABABEGA6 66 DDD 6

D11

1 611732 LW-127953 628174 69510

5 778526 STD-87 STD-1608 STD-14119 STD-1856

STD-1856

10 LW-25-0.7511 25C-1012 STD-294

13 LW-1032114 7653915 LW-1032016 MS16625-110017 7785318 LW-1390619 LW-1321520 LW-1390421 75944

22 76510

GASKET, Oil pressure housingGASKET, Oil filter adapterSCREEN ASSY , Oil pressureHOUSING, Thermostatic valve and oil

pressure screenOIL FILTER BASE ASSEMBLYWASHER, 1/4 plainWASHER, 1/4 internal lockNUT, 1/4-20 plainSCREW, 1/4-20 x 15/16-1.00 long, hex.

hd., slottedSCREW, 1/4-20 x 15/16-1.00 long, hex.

hd., slottedBOLT, 1/4-20 x 3/4 long, hex. hd.STUD, 1/4-20 x 1-1/4 longGASKET, 7/8 OD x 5/8 ID x 3/32

annularSPRING, Oil filter bypass valveSEAT, Oil relief valveSLEEVE, Oil filter bypass valveRING, Internal retainingOIL FILTER HOUSING ASSEMBLYOIL FILTER ASSY., ShortOIL FILTER, ShortKIT, Converter plate, oil filterVALVE ASSY., Temp. control oil

cooler bypassGASKET, Valve assembly

11 122222

11 1

11 11 1 1 1 1

444444444111114411111

1 1 1 11 1 12 2 2

1 1 1 11 1 1

1 1 1 1 11411

4444444444

444

1 11 144441 11 1

4 4

33333

4 4 4 4

3 3 34

11111 1 1 1

1 1 11111 1 11111

1 1 1 1 11

1 1 11 1 11 1 11 1 1

11 1 1

1 1 1 1 1 11 1 1 1

11

2-9

1

1


16

22-

21

Figure 11. OIL FILTER ASSEMBLY

2-10


ACCESSORY HOUSING AND RELATED PARTSOIL COOLER AND BREATHER FITTINGS


REF. PARTNUMBER

DESCRIPTION10-360

AC C C C C CL 1 1 1 1 1 1

ABCCDEL 666

LIO-360 TIO-360

HIO-360

JCA BC CD E E F1 1 1 1 1 1 1 1 1 1AEAAABAABA66 DDDD

O-360

AEIO-360

A A BH1 1 1 1B EGA

6

C1F12

1 STD-294

2 69675

3 716234 AN777-8D5 AN901-8A6 716207 624178 15409 MS29512-10

10 AN814-10L11 STD-78412 71140

7241313 MS20823-814 AN844-10D15 7314316 MS20822-6-6

GASKET, 7/8 OD x 5/8 ID x 3/32annular

CONNECTOR, Accessory housing to oilcooler inlet

WASHER, Oil cooler fittingELBOW, Universal, 75°

GASKET, Metal tube connection sealBOLT, Oil cooler fittingPLUG, Oil cooler bypassPLUG, Thermometer wellSEAL, Oil, 3/32 section x 45/64 IDPLUG, Turbo drain backPLUG, 3/8 pipe, AllenFITTING, BreatherFITTING, Breather, 120° elbowELBOW, 1/2 flared tube, 3/8 pipe thd.ELBOW, Pipe thd., 5/8 ID hose, 45°

ELBOW, 1/4 tube to 1/8 NPT, 900ELBOW, 3/8 tube to 3/8 NPT, 90°

1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 1 1

1 11111

1 1 1 1

11 11 111211

1 1222

1 1 12 21 1

1

1 1 21

1 1 1222221 1 1 1 1 1

221 2

1

11 11 111 11 1

1 1 11

2-11

-14

1


-6

Figure 12. OIL COOLER AND BREATHER FITTINGS

2-12


ACCESSORY HOUSING AND RELATED PARTSVACUUM PUMP DRIVES AND COVERS

ONFIG.

REF. PARTNUMBER

DESCRIPTIONACLL

10-360

C CCC1 1 1 1B C C D

6 6


HIO-360 AEIO-360

CCJCABCCD EEFAABH1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11111111111111111E FAEAAABAABABEGA6 66 DDD 6

D13

1 611832 610983 STD-17744 STD-208

5 729706 729627 LW-103058 611669 71596

10 STD-208

11 831312 6118313 6043014 6859315 STD-816 STD-16017 STD-1411

GASKET, Accessory adapterADAPTER ASSY., Vacuum pump

PIN, 1/8 dia. x 1/4 longOIL SEAL, 7/8 ID x 1-1/2 OD x

5/16 wideGEAR ASSY., Vacuum pump driven

THRUST BUTTON, Vacuum pump coverGEAR ASSY., Accessory driven

THRUST BUTTONWASHER, Accessory driven gearOIL SEAL, 7/8 ID x 1-1/2 OD x

5/16 wideGASKET, Vacuum pumpGASKET, Accessory adapterCOVER, Vacuum pumpSPACER, Vacuum pump studWASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 1/4-20 plain

111111 1111111 1111111 1

111111 1111111 1111111 1

111

111

111 11 1 1 1 1 1 1

11 1 1 1 1 1 11

1 11 1

14 44 44 4

1 1 1 1 11 1 1 1 11 1 1 1 1 1 1

1111

1111111

444444444444

444444444444444444444444444444444444

2-13

4-10


1617

14

o

Figure 13. VACUUM PUMP DRIVES AND COVERS

2-14


ACCESSORY HOUSING AND RELATED PARTSFUEL PUMP AND FUEL PUMP COVERS


REF. PARTNUMBER

DESCRIPTIONA C CL 1 1

A BL

10-360

CC CC1 1 1 1CDE

666

LIO-360

HIO-360

C JCAB CCDE1 1 1 1 1 1 1 1 1FAEAA ABAA

66 DD

TIO-360

AEIO-360

E FAABH1 1 1 1 1 1BA B EGAD D 614

1 600962 LW-107993 LW-15473

77443LW-11166LW-15506

4 STD-335 STD-356 STD-4757 STD-1882

8 STD-14109 LW-31-1.88

10 AN816-611 MS20823-612 7806713 7223114 7730915 LW-1032316 LW-1029817 75924

LW-1032718 6116619 6916420 6915921 STD-177422 STD-213

GASKET, Fuel pumpSPACER, Fuel pump insulatingFUEL PUMP, Dual diaphragm (6441234)FUEL PUMP (RG17980-E)FUEL PUMP (RG17980-K)FUEL PUMP (RG17980-R)WASHER, 3/8 plainWASHER, 5/16 plainWASHER, 5/16 lock, internal teethSCREW, 3/8-16 x 1-9/32 long, socket

hd., dr. hd.NUT, 5/16-18 plainBOLT, 5/16-18 x 1-7/8 longNIPPLE, 3/8 tube, 1/4 NPTELBOW, 3/8 tube, 1/4 NPT, 45°

ELBOW, 1/4 tube, 1/8 NPT, 90°

GEAR ASSY., Fuel pump idlerBUSHING, Crankshaft idler gear

GEAR ASSY., Fuel pump idlerSHAFT, Crankshaft idler

SHAFTGEAR ASSY., Fuel pump driveSHAFTGEAR ASSY., Fuel pump drive

THRUST BUTTONGASKET, Fuel pump adapterADAPTER ASSY., Fuel pump drive

PIN, 1/8 dia. x 1/4 longOIL SEAL, 3/4 ID x 1-3/8 OD

x 5/16 wide

1 1 1 1 1 1 1 1 1 1 1 1 11

1 1 11 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 1

11 1 1

22222244

2222222

2222222

22244444444

222222 2224

11

1

1111

1

44111

44 41 11 11 1

11

1 1 11 1 1

11 1 11 1 11 1 11 1 11 1 1

1111

1 1 1 1

2-15

1

LYCOMING

7-

10, LIO, HIO, TIO, AEIO-360 SERIES PARTS CATALOGWIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES

161

3

4

13

2111

N

210

Figure 14. FUEL PUMP AND FUEL PUMP COVERS

2-16


CYLINDER, PISTON AND VALVE TRAINCYLINDER ASSEMBLY


REF.

LIO-360

HIO-360PARTNUMBER

DESCRIPTIONALL

10-360

CCCCC1 1 1 1 1ABCCD

6 6

TIO-360

0 AEIO-360

E E FAABH1 1 1 1 1 1

ABA BEGADDD 615

CC J C1 1 1 1E FAE6 66

D

ABCCD1 1 1 1 1AAABA

1 LW-12427LW-1299377544LW-19047LW-12988

2 72057LW-1268872212

3 7205871894

4 6002866713

5 7423075838

6 6679669260

7 STD-1872

8 31C-129 31C-13

10 25C-911 25C-812 66610

6667013 MS20823-6D14 7234315 7234416 1102

CYLINDER & HEAD ASSY., NitridedCYLINDER & HEAD ASSY . NitridedCYLINDER & HEAD ASSY., NitridedCYLINDER & HEAD ASSY., NitridedCYLINDER & HEAD ASSY., Nitrided

SEAT. Intake valveSEAT, Intake valveSEAT. Intake valveSEAT. Exhaust valveSEAT. Exhaust valveGUIDE. Valve, intakeGUIDE, Valve. intakeGUIDE. Valve, exhaustGUIDE, Valve, exhaustINSERT. Spark plug, 18 - 1.5MMINSERT. Spark plug (long reach)INSERT. 1/8-27 Heli-coil taper

pipe thd.STUD. 5/16-18 x 1-1/2 longSTUD, 5/16-18 x 1-5/8 longSTUD. 1/4-20 x 1-1/8 longSTUD. 1/4-20 x 1 00 longBUSHING. Rocker shaftBUSHING. Rocker shaftELBOW. 45° x 3/8 flared tubeSTABILIZER. Cyl. hd. fins. 15 teethSTABILIZER. Cyl. hd fins. 26 teeth

PLUG. 1/8-27 NPT, Allen

4444 44

4 4444444

44

44 444

44

4444 444 4 444

4

4444 4

444444 444 44

4 44444444444

4444444444

444444444 4 4

44444444

444444888888

4444888

8

4444

8888

4 444444

88888

8 8

888888888888

488

888888848888888

4448888888

888

16 16 16 16 16 16 16 16 16 164

1616

4 416 16 16 16 16 16 16

16 1616 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

4

444444444444444444444444444444

4444444444444444

4444 4444

3-1

2695

16


CYLINDER, PISTON AND VALVE TRAINCONNECTING ROD, PISTON AND RING ASSEMBLIES

NFIG.REF. PART

NUMBER

1 LW-11750LW-1064677450LW-11457LW-13422

2 LW-139233 75061

LW-1259675060

4 LW-121865 LW-13521

LW-14954LW-13209

6 75089LW-10207-SLW-10545LW-11487LW-14610

7 LW-14078LW-14077

8 60828LW-11775

9 7424110 73857

DESCRIPTION

CONNECTING ROD ASSEMBLYCONNECTING ROD ASSEMBLYCONNECTING ROD ASSEMBLYCONNECTING ROD ASSEMBLYCONNECTING ROD ASSEMBLY

BUSHING, Connecting rodBOLT, Connecting rodBOLT, Connecting rodBOLT, Connecting rodNUT, Connecting rod

BEARING, Connecting rodBEARING, Connecting rodBEARING, Connecting rodPISTON, Comp. ratio 8.50:1PISTON, Comp. ratio 8.7:1PISTON, Comp. ratio 7.3:1PISTON, Comp. ratio 10.0:1PISTON, Comp. ratio 8.0:1PIN, PistonPIN, PistonPLUG, Piston pinPLUG, Piston pinRING, Piston compressionRING, Piston, oil reg., expander type

Ac c cL A B CL

444


Revised November, 1984 1

2247

3

m m

CYLINDER, PISTON AND VALVE TRAIN VALVE ASSEMBLY


LIO-360IO-360

FIG. REF

17

PART NUMBER

DESCRIPTION

C 1 A

C 1 B

C 1 C

C 1 C 6

C 1 D 6

C 1 E 6

C 1 E 6 D

C 1 F

D 1 A

J 1 A 6

J 1 A6 D

C 1 E 6

1 17A23938 VALVE, Intake - - - - - - - - - - - - 17A23937 VALVE, Intake, rotator drive 4 4 4 4 4 4 4 4 4 4 4 4 17A23943 VALVE, Intake, rotator drive 4 17A23946 VALVE, Intake - - - - - - - - - - - -2 17B23936 VALVE, Exhaust (nimonic) - - - - - - - - - - - - 17B23935 VALVE, Exhaust (nimonic) 4 4 4 4 4 4 4 4 4 4 4 43 LW-11795 SPRING, Valve, inner - - - - - - - - - - - - LW-11797 SPRING, Valve, inner 8 8 8 8 8 8 8 8 8 8 8 84 LW-11800 SPRING, Valve, outer - - - - - - - - - - - - LW-11796 SPRING, Valve, outer 8 8 8 8 8 8 8 8 8 8 8 85 65441 SEAT, Valve spring lower, intake - - - - - - - - - - - - LW-13321 SEAT, Valve spring, lower, intake 4 4 4 4 4 4 4 4 4 4 4 46 LW-13323 SEAT, Valve spring, lower, exhaust - - - - - - - - - - - - LW-13322 SEAT, Valve spring, lower, exhaust 4 4 4 4 4 4 4 4 4 4 4 47 LW-10077 SEAT, Valve spring, upper, intake - - - - - - - - - - - - 69532 SEAT, Valve spring, upper, intake 4 4 4 4 4 4 4 4 4 4 4 48 LW-16475 SEAT, Valve spring, upper, exhaust 4 4 4 4 4 4 4 4 4 4 4 49 60009 KEY, Valve, intake - - - - - - - - - - - - 72050 KEY, Valve, intake 8 8 8 8 8 8 8 8 8 8 8 8

10 62388 CAP, Valve stem 4 4 4 4 4 4 4 4 4 4 4 411 17C21191 KEY, Valve, exhaust 8 8 8 8 8 8 8 8 8 8 8 812 17C19386 CAP, Valve stem, exhaust 4 4 4 4 4 4 4 4 4 4 4 413 15B26066 PLUNGER ASSY., Hydraulic tappet 8 8 8 8 8 8 8 8 8 8 8 814 15B21319 SOCKET, Push rod, hydraulic tappet 8 8 8 8 8 8 8 8 8 8 8 815 LW-11485 TUBE, Push rod shroud - - - - - - - - - - - - 72255 SHROUD TUBE ASSY., Push rod 8 8 8 8 8 8 8 8 8 8 8 8

16 LW-14995 SPRING, Shroud tube - - - - - - - - - - - - 15H21201 SPRING, Shroud tube 16 16 16 16 16 16 16 16 16 16 16 16

17 LW-12272 LOCKPLATE, Shroud tube - - - - - - - - - - - -18 STD-1411 NUT, 1/4-20 plain - - - - - - - - - - - -19 66728 WASHER, 25/32 ID x 1-1/4 OD x 3/32 thick 16 16 16 16 16 16 16 16 16 16 16 1620 61503 SLEEVE, Shroud tube seal 8 8 8 8 8 8 8 8 8 8 8 821 LW-18661 SEAL, Shroud tube 16 16 16 16 16 16 16 16 16 16 16 16 70310 SEAL, Shroud tube - - - - - - - - - - - -

PC-406-2 – Revised February 2009 3-5

IO, LIO, HIO, TIO, AEIO-360 SERIES PARTS CATALOG WIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES

deggle01

Rectangle

CYLINDER, PISTON AND VALVE TRAIN VALVE ASSEMBLY (CONT.)


TIO-360 HIO-360 AEIO-360 FIG.

REF.

17

PART NUMBER

DESCRIPTION

A 1 A

A 1 B

B 1 A

B 1 B

C 1 A

C 1 B

D 1 A

E 1 A D

E 1 B D

F 1 A D

A 1 B

A 1 E

A 1 E 6

B 1 G 6

H 1 A

1 17A23938 VALVE, Intake 4 4 4 4 17A23937 VALVE, Intake, rotator drive 4 4 4 4 4 4 4 4 4 17A23943 VALVE, Intake, rotator drive 4 4 4 4 4 17A23946 VALVE, Intake 4 4 4 4 4 2 17B23936 VALVE, Exhaust (nimonic) 4 4 4 4 17B23935 VALVE, Exhaust (nimonic) 4 4 4 4 4 4 4 4 4 4 43 LW-11795 SPRING, Valve, inner 8 8 8 8 LW-11797 SPRING, Valve, inner 8 8 8 8 8 8 8 8 8 8 8 4 LW-11800 SPRING, Valve, outer 8 8 8 8 LW-11796 SPRING, Valve, outer 8 8 8 8 8 8 8 8 8 8 8 5 65441 SEAT, Valve spring, lower, intake 4 4 4 4 LW-13321 SEAT, Valve spring, lower, intake 4 4 4 4 4 4 4 4 4 4 4 6 LW-13323 SEAT, Valve spring, lower, exhaust 4 4 4 4 LW-13322 SEAT, Valve spring, lower, exhaust 4 4 4 4 4 4 4 4 4 4 4 7 LW-10077 SEAT, Valve spring, upper, intake 4 4 4 4 4 4 4 4 4 69532 SEAT, Valve spring, upper, intake 4 4 4 4 4 4 4 4 4 4 8 LW-16475 SEAT, Valve spring, upper, exhaust 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 9 60009 KEY, Valve, intake 8 8 8 8 8 8 8 8 8 72050 KEY, Valve, intake 8 8 8 8 8 8 8 8 8 8

10 62388 CAP, Valve stem 4 4 4 4 4 4 4 4 4 4 11 17C21191 KEY, Valve, exhaust 8 8 8 8 8 8 8 8 8 8 8 8 8 8 812 17C19386 CAP, Valve stem, exhaust 4 4 4 4 4 4 4 4 4 4 4 4 4 4 413 15B26066 PLUNGER ASSY., Hydraulic tappet 8 8 8 8 8 8 8 8 8 8 8 8 8 8 814 15B21319 SOCKET, Push rod, hydraulic tappet 8 8 8 8 8 8 8 8 8 8 8 8 8 8 815 LW-11485 TUBE, Push rod shroud 8 8 8 8 72255 SHROUD TUBE ASSY., Push rod 8 8 8 8 8 8 8 8 8 8 8

16 LW-14995 SPRING, Shroud tube 4 4 4 4 15H21201 SPRING, Shroud tube 16 16 16 16 16 16 16 16 16 16 16

17 LW-12272 LOCKPLATE, Shroud tube 4 4 4 418 STD-1411 NUT, 1/4-20 plain 4 4 4 419 66728 WASHER, 25/32 ID x 1-1/4 OD x 3/32 thick 16 16 16 16 16 16 16 16 16 16 16

20 61503 SLEEVE, Shroud tube seal 8 8 8 8 8 8 8 8 8 8 821 LW-18661 SEAL, Shroud tube 16 16 8 8 16 16 16 16 16 16 16 16 16 8 8 70310 SEAL, Shroud tube 8 8 8 8

3-5A Added February 2009 – PC-406-2


deggle01

Rectangle

m

2751

z 0

m


CYLINDER, PISTON AND VALVE TRAIN CYLINDER RELATED PARTS


LIO-360IO-360

FIG. REF

18

PART NUMBER

DESCRIPTION

C 1 A

C 1 B

C 1 C

C 1 C 6

C 1 D 6

C 1 E 6

C 1 E 6 D

C 1 F

D 1 A

J 1 A 6

J 1 A6 D

C 1 E 6

1 15F19957-34 ROD ASSEMBLY, Push (A total of 8 required) AR

15F19957-35 ROD ASSEMBLY, Push (A total of 8 required) AR



15F19957-55 ROD ASSEMBLY, Push (A total of 8 required) AR AR AR AR AR AR AR AR AR AR AR AR




15F21362-19 ROD ASSEMBLY, Push (A total of 8 required) - - - - - - - - - - - - 15F21362-20 ROD ASSEMBLY, Push (A total of 8 required) - - - - - - - - - - - - 15F21362-21 ROD ASSEMBLY, Push (A total of 8 required) AR AR AR AR AR AR AR AR AR AR AR AR




2 17F19357 ROCKER ASSEMBLY, Valve, intake - - - - - - - - - - - -3 74637 BUSHING, Valve, rocker, intake - - - - - - - - - - - -4 17F21188 ROCKER ASSEMBLY, Valve, intake 4 4 4 4 4 4 4 4 4 4 4 45 74389 BUSHING, Valve rocker 4 4 4 4 4 4 4 4 4 4 4 46 74636 ROCKER ASSEMBLY, Valve, exhaust - - - - - - - - - - - -7 74637 BUSHING, Valve, rocker, exhaust - - - - - - - - - - - -8 17F21187 ROCKER ASSEMBLY, Valve, exhaust 4 4 4 4 4 4 4 4 4 4 4 49 74389 BUSHING, Valve rocker 4 4 4 4 4 4 4 4 4 4 4 4

10 71549 WASHER, Valve rocker thrust 8 8 8 8 8 8 8 8 8 8 8 811 LW-13790 SHAFT, Valve rocker - - - - - - - - - - - - 72626 SHAFT, Valve rocker 8 8 8 8 8 8 8 8 8 8 8 8

12 LW-12892 THRUST BUTTON, Rocker shaft - - - - - - - - - - - -13 66732 GASKET, Valve rocker shaft cover 8 8 8 8 8 8 8 8 8 8 8 814 72710 COVER, Valve rocker shaft 8 8 8 8 8 8 8 8 8 8 8 815 STD-160 WASHER, 1/4 lock, internal teeth 16 16 16 16 16 16 16 16 16 16 16 1616 STD-1411 NUT, 1/4-20 plain 16 16 16 16 16 16 16 16 16 16 16 1617 75906 GASKET, Rocker box cover - - - - - - - - - - - - 67193 GASKET, Rocker box cover 4 4 4 4 4 4 4 4 4 4 4 4

18 61247 COVER, Rocker box - - - - - - - - - - - - 68795 COVER ASSY., Rocker box 4 4 4 4 4 4 4 4 4 4 4 4

19 73966 SPACER, Fuel manifold - - - - - - - - - - - -20 STD-1925 SCREW, 1/4-20 x 5/8 long, pan head, self-locking 32 32 32 32 32 32 32 32 32 32 32 32

PC-406-2E – Revised March 2009 3-7

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Rectangle


CYLINDER, PISTON AND VALVE TRAIN CYLINDER RELATED PARTS (CONT.)


LIO-360IO-360

FIG. REF

18

PART NUMBER

DESCRIPTION

C 1 A

C 1 B

C 1 C

C 1 C 6

C 1 D 6

C 1 E 6

C 1 E 6 D

C 1 F

D 1 A

J 1 A 6

J 1 A6 D

C 1 E 6

20 STD-1925 SCREW, 1/4-20 x 5/8 long, pan head, self-locking 24 21 STD-1916 SCREW, 1/4-20 x 1-1/8 long, pan hd., self-locking - - - - - - - - - - - -22 71481 RING, Oil seal, 3/32 diameter x 4-27/32 I.D. 4 4 4 4 4 4 4 4 4 4 4 423 74887 SPACER, 33/64 I.D. x 7/8 O.D. x 3/8 thick 2 2 2 2 2 2 2 2 2 2 2 224 383-B NUT, 3/8-24 plain 16 16 16 16 16 16 16 16 16 16 16 1625 STD-2090 NUT, 1/2-20 plain 18 18 18 18 18 18 18 18 18 18 18 1826 74494 PLATE, Spark plug reach caution 4 427 LW-19296 GASKET, Exhaust flange 4 4 4 4 4 4 75118 GASKET, Exhaust flange 8 8 8 8 8 8 8 77611 GASKET, Exhaust flange - - - - - - - - - - - -

28 61260 FLANGE, Exhaust, stainless - - - - - - - - - - - - 67195 FLANGE, Exhaust 4 4 4 4

29 STD-35 WASHER, 5/16 plain 8 8 8 8 8 8 8 8 8 8 8 830 STD-475 WASHER, 5/16 lock, internal teeth 8 8 8 8 8 8 8 8 8 8 8 831 STD-1410 NUT, 5/16 plain 8 8 8 8 8 8 8 8 8 8 8 8

3-8 Revised March 2009 – PC-406-2E

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Rectangle




TIO-360 HIO-360 AEIO-360

FIG. REF.

18

PART NUMBER

DESCRIPTION

A 1 A

A 1 B

B 1 A

B 1 B

C 1 A

C 1 B

D 1 A

E 1 A D

E 1 B D

F 1 A D

A 1 B

A 1 E

A 1 E 6

B 1 G 6

H 1 A

1 15F19957-34 ROD ASSEMBLY, Push (A total of 8 required) AR AR AR AR

15F19957-35 ROD ASSEMBLY, Push (A total of 8 required) AR AR AR AR



15F19957-55 ROD ASSEMBLY, Push (A total of 8 required) AR AR AR AR AR AR AR AR AR




15F21362-19 ROD ASSEMBLY, Push (A total of 8 required) AR AR

15F21362-20 ROD ASSEMBLY, Push (A total of 8 required) AR AR

15F21362-21 ROD ASSEMBLY, Push (A total of 8 required) AR AR AR AR AR AR AR AR AR AR AR




2 17F19357 ROCKER ASSEMBLY, Valve, intake 4 4 4 4 3 74637 BUSHING, Valve, rocker, intake 4 4 4 4 4 17F21188 ROCKER ASSEMBLY, Valve, intake 4 4 4 4 4 4 4 4 4 4 4 5 74389 BUSHING, Valve rocker 4 4 4 4 4 4 4 4 4 4 4 6 74636 ROCKER ASSEMBLY, Valve, exhaust 4 4 4 4 7 74637 BUSHING, Valve, rocker, exhaust 4 4 4 4 8 17F21187 ROCKER ASSEMBLY, Valve, exhaust 4 4 4 4 4 4 4 4 4 4 49 74389 BUSHING, Valve rocker 4 4 4 4 4 4 4 4 4 4 4

10 71549 WASHER, Valve rocker thrust 8 8 8 8 8 8 8 8 8 8 811 LW-13790 SHAFT, Valve rocker 4 4 4 4 72626 SHAFT, Valve rocker 8 8 8 8 8 8 8 8 8 8 8

12 LW-12892 THRUST BUTTON, Rocker shaft 8 8 8 813 66732 GASKET, Valve rocker shaft cover 8 8 8 8 8 8 8 8 8 8 814 72710 COVER, Valve rocker shaft 8 8 8 8 8 8 8 8 8 8 815 STD-160 WASHER, 1/4 lock, internal teeth 16 16 16 16 16 16 16 16 16 16 1616 STD-1411 NUT, 1/4 plain 16 16 16 16 16 16 16 16 16 16 1617 75906 GASKET, Rocker box cover 4 4 4 4 67193 GASKET, Rocker box cover 4 4 4 4 4 4 4 4 4 4 4

18 61247 COVER, Rocker box 4 4 4 4 68795 COVER ASSEMBLY, Rocker box 4 4 4 4 4 4 4 4 4 4 4

19 73966 SPACER, Fuel manifold 2 2 3 3 2 20 STD-1925 SCREW, 1/4-20 x 5/8 long, pan head, self-locking 30 30 21 21 32 32 30 32 32 32 32 32 32 24 24

PC-406-2E – Added March 2009 3-8A

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Rectangle





REF.

18

PART NUMBER

DESCRIPTION

A 1 A

A 1 B

B 1 A

B 1 B

C 1 A

C 1 B

D 1 A

E 1 A D

E 1 B D

F 1 A D

A 1 B

A 1 E

A 1 E 6

B 1 G 6

H 1 A

20 STD-1925 SCREW, 1/4-20 x 5/8 long, pan head, self-locking - - - - - - - - - - - - - - -21 STD-1916 SCREW, 14-20 x 1-1/8 long, pan hd., self-locking 2 2 3 3 2 22 71481 RING, Oil seal, 3/32 diameter x 4-27/32 I.D. 4 4 4 4 4 4 4 4 4 4 4 4 4 4 423 74887 SPACER, 33/64 I.D. x 7/8 O.D. x 3/8 thick 2 2 2 2 2 2 2 2 2 2 2 2 2 2 224 383-B NUT, 3/8-24 plain 16 16 16 16 16 16 16 16 16 16 16 16 16 16 1625 STD-2090 NUT, 1/2-20 plain 18 18 18 18 18 18 18 18 18 18 18 18 18 18 1826 74494 PLATE, Spark plug reach caution 4 4 427 LW-19296 GASKET, Exhaust flange 4 75118 GASKET, Exhaust flange 8 8 8 8 8 8 8 77611 GASKET, Exhaust flange 4

28 61260 FLANGE, Exhaust, stainless 4 4 67195 FLANGE, Exhaust 4 4

29 STD-35 WASHER, 5/16 plain 8 8 8 8 8 8 8 8 8 8 8 8 8 830 STD-475 WASHER, 5/16 lock, internal teeth 8 8 8 8 8 8 8 8 8 8 8 8 8 831 STD-1410 NUT, 5/16 plain 8 8 8 8 8 8 8 8 8 8 8 8 8 8

3-8B Added March 2009 – PC-406-2E

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Rectangle


FIGURE 18. CYLINDER RELATED PARTS


deggle01

Rectangle

IntentionallyLeft

Blank


Figure 18. CYLINDER RELATED PARTS

3-9


CYLINDER, PISTON AND VALVE TRAINCYLINDER HEAD DRAIN TUBES AND INTERCYLINDER COOLING BAFFLES

FIG.REF. PART

NUMBERDESCRIPTION

ON

AC C CLA B C

4

IO-360

C C1 1C D6 6


HIO-360 AEIO-360

CCJCABCCDE E FAABH

E FA E A AA B A A B E G A6 66 DDD 6

D19

1 STD-6842 STD-18213 STD-21804 LW-15592-5-055 68759

68760

68761

72702

72703

74808

73027

75149

72703

75084

73027

6 753397533875337

7 716118 716109 72834

10 STD-69211 STD-67012 AN931-12S17

13 6561414 STD-25115 STD-1686

NIPPLE, Straight, 3/8 ID hoseHOSE, 3/8 ID x 2-1/2 longHOSE, 3/8 ID x 1-13/16 longCLAMP, HoseTUBE ASSY., Cyl. head oil drain,

cyl. no. 1TUBE ASSY., Cyl. head oil drain,


cyls. no. 3 & 4TUBE ASSY., Cyl. head oil drain,








cyl. no. 4BAFFLE ASSY., IntercylinderBAFFLE ASSY., IntercylinderBAFFLE ASSY., IntercylinderRETAINER, Intercylinder baffleHOOK, Intercylinder baffle retainerCOVER, Baffle, ignition cable holeSCREW, No. 10-32 x 1/2 long, rd. hd.NUT, No. 10-32 self-lockingGROMMET, 3/4 ID x 1-3/8 OD x

3/8 thickPLUG, Baffle attachingWASHER, No. 10 lock, internal teethSCREW, No. 10-32 x 7/16 long, fill. hd.

4 4 44444444444 44444444

8

1 1 1

1 1 1

2 2 2

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 12 2 2

2222222 11

2 2 2222222 11

22

2222222222 222222224444444444 444444444444444444 44444444

14 44 44 4

13 443444 33 443444 32 442444 3

3-10

mw

m z m

2698

-

m

14


IGNITION SYSTEMMAGNETO DRIVES AND MAGNETOS

QUANTITY PER ASSEMBLYON LIO-360FIG.

REF.I

PARTNUMBER

DESCRIPTIONALL

10-360

CCCCCC1 1 1 1 1

ABCCDE666

C JC1 1 1FA E

66D

HIO-360

A BC CD E1 1 1 1 1 1AAA BAA

D

TIO-360

AEIO-360

E F A A B H1 1 1 1 1 1111111BA B EGAD D 620

1 724952 611633 62224

LW-126814 LW-154165 LW-149106 LW-142307 LW-126818 LW-163045-3

LW-163005-2LW-349305-1LW-349285-1LW-349235-3LW-349235-4LW-349285-7LW-163005-11LW-163045-3LW-163005-11

9 7596510 STD-1727

11 STD-47512 STD-141013 LW-157209

LW-157208LW-157208

GEAR, Magneto retard breakerGEAR, MagnetoGASKET, MagnetoGASKET, MagnetoADAPTER ASSY., Magneto driveCOUPLING, Magneto driveCUSHION, Magneto driveGASKET, MagnetoMAGNETO, S4LN-204MAGNETO, Retard breaker, S4LN-200MAGNETO, S4LN-1209MAGNETO, Retard breaker, S4LN-1208MAGNETO, Left, S4LN-1211MAGNETO, Right, S4LN-1210MAGNETO, Retard breaker, S4LN-1208MAGNETO, Retard breaker, S4LN-200MAGNETO, S4LN-204MAGNETO, Retard breaker, S4LN-200CLAMP, MagnetoWASHER, Plain, 3/4 OD x 21/64 ID x

1/8 thickWASHER, 5/16 lock, internal teethNUT, 5/16-18 plainKIT, Magneto ground terminalKIT, Magneto retard terminalKIT, Magneto retard terminal

1 11 12

2

1 1 11 1 1222

11

11

22 2

2242

12 2 1

11

11

11

1 2

1

11

11

211

4 4 4 4

44 44 421

444444444222

1222

44 44 4

44

4-1


Figure 20. MAGNETO DRIVES AND MAGNETOS

4-2



ONFIG.

REF. PARTNUMBER

DESCRIPTION ALL

C1A

21

1 616652 611633 622244 LW-127065 LW-126816 LW-349305-1

LW-349365-3LW-349305-3LW-349365-6LW-349365-9LW-349365-10LW-51360-29LW-51360-54

7 759658 STD-1727

9 STD-47510 STD-141011 LW-52305-1

GEAR, Magneto, impulse couplingGEAR, MagnetoGASKET, Magneto adapterADAPTER, Magneto, impulse couplingGASKET, MagnetoMAGNETO, S4LN-1209MAGNETO, Impulse coupling, S4LN-1227MAGNETO, S4RN-1209MAGNETO, Impulse coupling, S4RN-1227MAGNETO, Impulse coupling, S4LN-1227MAGNETO, Impulse coupling, S4RN-1227MAGNETO, S4LN-20MAGNETO, Impulse coupling, S4LN-21CLAMP, MagnetoWASHER, Plain, 3/4 OD x 21/64 ID x

1/8 thickWASHER, 5/16 lock, internal teethNUT, 5/16-18 plainKIT ASSY., Magneto ground terminal


10-360 HIO-360 AEIO-360

C C C C C C J C A B C C D E E F A A B H1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1B CCD E F AE A A A BAA B A B EG A

6 6 6 6 6 D DD 6D

1 1 11 1 111111 1 111111 1 311111 1 122222 2111111 1 1

11

11111

144444 4

4444444444

44

4442

4-3

6


-4

6


4-4


IGNITION SYSTEMMAGNETO DRIVES AND MAGNETOS (DUAL MAGNETOS)


REF.

LIO-360 I TIO-360

PARTNUMBER

DESCRIPTION ALL

10-360

CCCCCC1 1 1 1 1 1ABCCDE

66622

1 LW-136432 LW-136413 LW-126814 LW-385124-111

LW-382555-13LW-684400-303

LW-385124-124LW-382555-13LW-684409-102

LW-685144-112LW-682605-13LW-684409-106

LW-685144-114LW-682605-13LW-684412-106

5 759656 STD-4757 STD-14108 1182-D4

1182-U51182-G6

9 LW-157209LW-382698LW-157208

* 10-720631-48

10-720631-78

GEAR, Retainer, magneto driveCushion, Magneto driveGASKET, MagnetoMAGNETO, Ignition system, D4LN-2021

MAGNETO, IgnitionHARNESS, Ignition, 3/4-20 spark plug

term st. fittingsMAGNETO, Ignition system, D4LN-2021






term. 90° fittingsCLAMP, MagnetoWASHER, 5/16 lock, internal teethNUT, 5/16-18 plainSPARK PLUG, (Champion RHM-38E)SPARK PLUG, (Champion RHB-32E)SPARK PLUG, (Champion RHB-32P)KIT, Magneto ground terminalKIT, Magneto ground terminalKIT, Magneto retard terminalLEAD ASSY., Replacement, 2T, 4T, 2B,

4BLEAD ASSY., Replacement, 1T, 3T, 1B,

3BLEAD ASSY., Replacement, all bottom,

2T, 3T, 4TLEAD ASSY.. Replacement, 1TLEAD ASSY., Replacement, all bottom,

2T, 4TLEAD ASSY., Replacement, 1T, 3TLEAD ASSY., Replacement, 3TLEAD ASSY., Replacement, 1TLEAD ASSY., Replacement, 4BLEAD ASSY., Replacement, 3B, 2T, 4TLEAD ASSY., Replacement, 2BLEAD ASSY., Replacement, 1B

C J1 1F A

6D

12111

12111

1 12 21 1

HIO-360

C A BC CD E E F1 1 1 1 1 1 1 1 1111111111E A A A BAA BA6 D D D

TIO-360

AEIO-360

AABH1 1 1 11111B EGA

6

1 111

1

1 11 1

1 111

2228

2

un

1222222222

88882

2 21 1

un

un

unun

un unun un

unununununun

un

* 10-720633-48

* 10-720633-7810-720633-48

* 10-720633-78* 10-620039-100* 10-620039-104* 10-620039-58* 10-620039-74* 10-620039-72* 10-620044-84

* - Replacement leads furnished with spark plug end assembled.Lead includes eyelet and ferrule for assembly to magneto plate.

4-5

1

5-


7-

9

Figure 22. MAGNETO DRIVES AND MAGNETOS (DUAL MAGNETOS)

4-6




REF. PARTNUMBER

DESCRIPTION10-360

AC CC CC111 1 1 11ABCCD E

L 666

LIO-360

HIO-360

C J C A B C CD EE1 1 1 1 1 1 1 1 1 1FAE A A A BAAB

66 D DD

23

1 6166561665

2 STD-761STD-761

3 611634 62224

622245 LW-12706

LW-127066 LW-126817 LW-15637

LW-1563877745LW-15635LW-1563677743LW-16591LW-1563877743

8 769619 STD-475

10 STD-141011 STD-1727

12 7673413 LW-1405714 LW-1406015 1182-B3* M-1735-41* M-1735-39* M-1735-35* M-1735-32* M-1735-33* M-1735-23* M-1735-26

GEAR, Magneto, impulse couplingGEAR, Magneto, impulse couplingCOTTER PIN, 3/32 dia. x 1.00 longCOTTER PIN, 3/32 dia. x 1.00 longGEAR, MagnetoGASKET, Magneto adapter & magnetoGASKET, Magneto adapter & magnetoADAPTER, Magneto, impulse couplingADAPTER, Magneto, impulse couplingGASKET, MagnetoMAGNETO & HARNESS ASSY., Left

MAGNETO, Left (Slick model 4251)HARNESS ASSY., Ignition, left

MAGNETO & HARNESS ASSY., RightMAGNETO, Right (Slick model 4250)HARNESS ASSY., Ignition, right

MAGNETO & HARNESS ASSY., RightMAGNETO, Right (Slick model 4251)HARNESS ASSY., Ignition, right

CLAMP, MagnetoWASHER, 5/16 lock, internal teethNUT, 5/16-18 plainWASHER, Plain, 3/4 OD x 11/32 ID x

1/8 thickZIP STRAPSCLIP, One wireCLIP, Two wireSPARK PLUG, (Champion REM-40E)LEAD ASSY., Replacement, 1TLEAD ASSY., Replacement, 2TLEAD ASSY., Replacement, 3TLEAD ASSY., Replacement, 1B, 4TLEAD ASSY., Replacement, 2BLEAD ASSY., Replacement, 3BLEAD ASSY., Replacement, 4B

TIO-360

AEIO-360

FAAB H1 1 1 1 111111A B EGAD 6

12 2

12 2

11

2 21

2 22 21 11 11 1

111

1 11 11 14 44 44 4

4 48 82 23 38 8

un unun unun unun unun unun unun un


4-7

7-


5


4-8


IGNITION SYSTEMIGNITION HARNESS AND SPARK PLUGS (TIO-360)


FIG.R

24

1111111111

EF. PARTNUMBER

24

1 LW-M-24272 LW-M-24283 LW-M-23754 723515 MS21919G76 LW-140577 LW-140608 MS21919-G129 73152

10 STD-811 STD-69212 STD-67013 STD-187414 STD-42515 AN526-420-816 STD-204417 STD-69618 7673419 1182-K4* LW-11944-72S70-75* LW-11944-48S70-75* LW-11944-48S90-75

* M-1869-48

* M-1867-72

N LIO-360N10-360

DESCRIPTIONA C CCC CC J CA BC

1 1 1 1 1 1 1 1 1A B CC D E F A EA AAL 6 6 6 66

D

HARNESS ASSY., Left magnetoHARNESS ASSY., Right magnetoPLATE, Spark plug cableSCREW, No. 10-32 self-lockingCLIP, Turbo supportCLIP, One wire for 1/4 screwCLIP, Two wire for 1/4 screwCLIP, Shroud tubeBRACKET, StraightWASHER, 1/4 plainSCREW, No. 10-32 x 1/2 longNUT, No. 10-32 self-lockingSCREW, 1/4-20 self-lockingWASHER, No. 10 plainSCREW, 1/4-20 x 1/2 longNUT, 1/4-20 self-lockingWASHER, 1/4 plainZIP STRAPSSPARK PLUG, (Champion RHB-36W)LEAD ASSY., Replacement, 1T, 2TLEAD ASSY., Replacement, 3T, 4TLEAD ASSY., Replacement, all bottom

leadsLEAD ASSY., Replacement, all leads

except 1T, 2TLEAD ASSY., Replacement, 1T, 2T

TIO-360

HIO-360 AEIO-360

C D E EFA A B H111111111

AB AA B A B E G ADDD 6

11

28228228444222

un68

unun

un

unun


4-9

1114 19

918 6

5

3 1 6

4

Figure 24. IGNITION HARNESS AND SPARK PLUGS (T

Figure 24. IGNITION HARNESS AND SPARK PLUGS (TIO-360)

LYCOMING IO, LIO, HIO,TIO, AEIO-360 SERIES PARTS CATALOGWIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES

9

4-10


IGNITION SYSTEMIGNITION HARNESS AND SPARK PLUGS


REF. PARTNUMBER

DESCRIPTION

25

10-360

AC CC CCCCL 1 1 1 1 1 1 11111111ABCCDEFL 666

11 1

LIO-360

HIO-360

JCABCCDE1 1 1 1 1 1 1 1A E A A A BAA66 DD

1 1

E1BD

TIO-360

AEIO-360

F AA BH1 1 1 1 111111A B E G AD 6

1 LW-M-2403LW-M-2409LW-M-2412LW-M-2424

2 LW-M-2404LW-M-2410LW-M-2413LW-M-2425

3 LW-M-23754 723515 728156 774107 LW-140578 LW-140609 STD-8

10 STD-16011 STD-187412 LW-16266-25-5013 STD-69214 STD-67015 STD-42516 AN500-416-1817 STD-121518 STD-141119 LW-1393920 7191021 STD-55322 AN365-632C23 STD-69624 7673425 1182-05

1182-J31182-N3

* 76923-48S90-63* 76923-48S70-63

* 76923-48S70-63* 76923-48S110-63

* 76923-48S90-63* 76923-72S110-63* 76923-48S110-63* 76923-48S90-63* 76923-72S110-63

HARNESS ASSY., Left magnetoHARNESS ASSY., Left magnetoHARNESS ASSY., Left magnetoHARNESS ASSY., Left magnetoHARNESS ASSY., Right magnetoHARNESS ASSY., Right magnetoHARNESS ASSY., Right magnetoHARNESS ASSY., Right magnetoPLATE, Spark plug cableSCREW, No. 10-32 self-lockingBRACKET, TwistBRACKET, 90°

CLIP, One wire for 1/4 screwCLIP, Two wire for 1/4 screwWASHER, 1/4 plainWASHER, 1/4 lock, internal teethSCREW, 1/4-20 self-lockingCLAMPSCREW, No. 10-32NUT, No. 10-32 self-lockingWASHER, No. 10 plainSCREW, 1/4-20 x 1-1/8 long, fill. hd.SCREW, 1/4-20 x 1-1/4 longNUT, 1/4-20 plainCLAMP, 1-5/8 I.D.CLAMP, 1-3/4 I.D.SCREW, No. 6-32 x 1/2 long, rd. hd.NUT, No. 6-32 self-lockingWASHER, 1/4 plainZIP STRAPSPARK PLUG, (AC SR-93)SPARK PLUG, (Champion REM-38E)SPARK PLUG, (Champion REM-38P)LEAD ASSY., Replacement, all top leadsLEAD ASSY., Replacement, all bottom

leadsLEAD ASSY., Replacement, all top leadsLEAD ASSY., Replacement, all bottom

leadsLEAD ASSY., Replacement, all top leadsLEAD ASSY., Replacement, 1B, 2BLEAD ASSY., Replacement, 3B, 4BLEAD ASSY., Replacement, all leadsLEAD ASSY., Replacement, all top leads

1

111 1 1

1 1 1 11 1

111 1 1

222222 2888888 8

22222 211 1 1

24424 4246646 6288888 82 11 1 1

4444 422222 2

2222 222222 222222 2

1 11 1 1

222888

222222222

28

222

1 1 1124

1 1 11 1 1 1 2 2 2

4

1124

44

un un un un un2844848 8

88888

4 4444444

un un un un4 224

8888

8un un

un un

44

2

8

un

unununun

un unun un un

4-11

19

24

24

17


IGNITION SYSTEMIGNITION HARNESS AND SPARK PLUGS (Cont.)

QUANTITY PER ASSEMBLYON LICFIG.

REF. PARTNUMBER

DESCRIPTION10-360

A CC C C C C C JL 1 111 1 11LAB C C D EF AL 6 6 6

D

LIO-360

HIO-360

C A B C C D E1 1 1 1 1 1 1E A A A BAA6 D

TIO-360

AEIO-360

E FAABH1 1 1 1 1 1BABEGAD D 625

* 76923-48S90-63

* M-1985-48* M-1985-48* M-1985-72

LEAD ASSY.,leads

LEAD ASSY.,LEAD ASSY.,LEAD ASSY.,

Replacement, all bottom

Replacement, all leadsReplacement, bottom leadsReplacement, top leads

un un unun un

uun un unun un un

un un un un


0

2122

8

5

Figure 25. IGNITION HARNESS AND SPARK PLUGS

4-12

IntentionallyLeft

Blank


IGNITION SYSTEMIGNITION HARNESS (SCINTILLA) AND SPARK PLUGS


REF. PARTNUMBER

DESCRIPTIONA

LIO-360

10-360 HIO-360

CCCCJCABCCDE1111111111111 1 1 1 1 1 1 1 1 1 1 1CD E FA EAAA BAA666 66 D

D

TIO-360

AEIO-360

E FAABH1 1 1 1 1 1111111BAB EGAD D 626

A C CL 1 1 1

A B CL

1 LW-720410-3LW-720510-1LW-720510-4

2 723513 656144 STD-2515 STD-9696 AN500-A416-10

7 STD-1874

8 STD-6969 1182-J3

1182-N31182-N410-720632-48

HARNESS ASSY., IgnitionHARNESS ASSY., IgnitionHARNESS ASSY., IgnitionSCREW, No. 10-32 self-lockingPLUG, Baffle attachingWASHER, No. 10 lock, internal teethSCREW, No. 10-32 x 1/2 long, fill. hd.SCREW, 1/4-20 x 5/8 long, fill. hd. dr.

hd.SCREW, 1/4-20 x 7/8 long, fill. hd.,

self-lockingWASHER, 1/4 plain, (thin)SPARK PLUG, (Champion REM-38E)SPARK PLUG, (Champion REM-38P)SPARK PLUG, (Champion REB-37E)LEAD ASSY., Replacement, all leads

1 11 1

18 81 11 11 1

4 4 4

4un8

un

4 4 4 4un un un un

8 8 88 8

8un un un un


2

4

3

67

5

889

Figure 26. IGNITION HARNESS (SCINTILLA) AND SPARK PLUGS

4-13


ELECTRICAL SYSTEMALTERNATOR AND GENERATOR MOUNTING BRACKETS


FIG.REF. PART

NUMBERDESCRIPTION

N LIO-360

10-360 HIO-360

ACCC CCC J C A BCC D E

A B CCDE F A EA AA BAAL 6 6 66 D

D

TIO-360

AEIO-360

E FAABH1 1 1 1 1 1111111BA B EGAD D 627

1 704192 74324

LW-13039LW-10382

3 7338373383

4 STD-1838STD-1838

5 760286 74325

753807 STD-358 LW-31H.759 STD-1727

10 LW-31H.7511 7432312 STD-185113 STD-3514 STD-142015 STD-6816 LW-31H.7517 STD-690

18 AN6-32

BRACKET, GeneratorBRACKET, AlternatorBRACKET, AlternatorBRACKET, AlternatorLOCKPLATE, 5/16 bolt x 1.00 spacingLOCKPLATE, 5/16 bolt x 1.00 spacingBOLT, 5/16-18 x 15/16 long, hex. hd.BOLT, 5/16-18 x 15/16 long, hex. hd.LINK, Generator adjustingLINK, Alternator adjustingLINK, Alternator adjustingWASHER, 5/16 plainBOLT, 5/16-18 x 3/4 long, hex hd. dr.WASHER, Plain, 3/4 O.D. x 11/32 I.D. x

1/8 thickBOLT, 5/16-18 x 3/4 long, hex. hd. dr.STRUT, Alternator supportBOLT, 5/16-18 x 1-5/32 long, dr. endWASHER, 5/16 plainNUT, 5/16-18 slottedPIN, 1/16 dia. x 1/2 long, cotterBOLT, 5/16-18 x 3/4 long, hex. hd. dr.WASHER, 13/16 O.D. x 25/64 I.D. x

1/16 thickBOLT, 3/8-24 x 3-21/64 long, hex. hd.

dr.BOLT, 3/8-24 x 1-37/64 long, hex. hd.

dr.WASHER, 13/16 O.D. x 25/64 I.D. x

1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 longBOLT, 3/8-24 x 1-7/16 long, hex. hd.,

dr.BOLT, 3/8-24 x 1-53/64 long, hex. hd.,

dr.SHIM, 1-1/8 O.D. x 13/32 I.D. x .005

thickWASHER, 13/16 O.D. x 25/64 I.D. x

1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 long

2

2

4

1

11

2 21 1 111 111111

1 12 2

11 11111114 4

22 22222221 1

1 1 111 111111111 111111111 1111111

2 21

11111111 1 1 1

2 21 1 14 42 2 21 1

11111111111 1 11 1 11 1 1

1 1 1 1 1 1 1

2222222

1111111111111

1 1 11 1 11 1 1

1 11 1 1 1 1 1 1 1 1 11 11 1 1 1 1 1 1 1 1 1

11 1 1 1 1 1 1 1 1 12 2222un22

un un un un2 2 2 22 2 2 2

11 111111111

1 1 1 1 1 1 1 11 1 1 1 1 1 1 11 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

1 1

11 1 1 1 1 1 1 1 1 1

1 1 119 AN6-14

20 STD-690

21 STD-87222 STD-71323 AN6-13

24 AN6-16

11 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1

un un1 11 1

un un un un un un un un un un un un un un un un un111111111111111111 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

11 1 1 111 1111125 76534

26 STD-690

27 STD-87228 STD-713

un un un un un un un un un un un un un un un un un un un

un un1 11 1

un un un un un un un un un un un un un un un un un1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11111111111111111

5-1


5

11

1

22,28

-3

Figure 27. ALTERNATOR AND GENERATOR MOUNTING BRACKETS

5-2


ELECTRICAL SYSTEMALTERNATORS, GENERATORS, REGULATORS AND DRIVE BELTS

ON


FIG.REF. PART

NUMBERDESCRIPTION

10-360

ACCCCCCCCL 1 1 1 1 1 1

ABCCD EL 666

LIO-360 TIO-360

HIO-360 AEIO-360

CJCAB C C DEEF A B H1 1 1 1 1 1 1 1 1 1 1 1 1 1FA EA A A B A A B A B EG A

66 D D 6D

28

1 LW-10979

75220

76165

76167

74880

LW-14316

LW-14319

LW-14324

LW-14308

LW-14353

LW-14357

LW-12832

2 6876771744

3 608867602676157

4 7220562833717457429274291LW-10185LW-10179LW-15895

5 74804746617805978060

ALTERNATOR ASSY., 24V.-100 Amp.,3.25:1 ratio





ALTERNATOR, 12V.-70 Amp., 3.25:1ratio, externally grounded







GENERATOR, 12V.-35 Amp.GENERATOR, 12V.-50 Amp.BELT, Generator driveBELT, Alternator drive, (3/8 wide)BELT, Alternator drive, (3/8 wide)REGULATOR, Voltage, 12V.-20 Amp.REGULATOR, Voltage, 12V.-35 Amp.REGULATOR, Voltage, 12V.-50 Amp.REGULATOR, 12V., full transistorREGULATOR, 12V., full transistorREGULATOR, 12V., full transistorREGULATOR, 24V., full transistorREGULATOR, 12V., full transistorRELAY, Overvoltage, 24V.RELAY, Overvoltage, 12V.RELAY, Overvoltage, 12V.RELAY, Overvoltage, 24V.

1

1 1

1 1

1

1 1

11 1 1 1 1 1 1

1 1

1

1 1 1 1 1 1 1

1 1

1 1

1

1

1

11

1 1 1 1 1 11

1 11 1 11 1 1

1 11 1

1 1 1 1 1 1 1

1 11 11 1

11111

11

1 1 11 11

1 1 11 1

1 1 1 1 1 11

11111

11

11 1 1 1 11 1

1

11

1 1 1 11

5-3


Figure 28. ALTERNATORS, GENERATORS, REGULATORS AND DRIVE BELTS

5-4


ELECTRICAL SYSTEMSTARTING MOTOR AND MAGNETIC SWITCH


REF. PARTNUMBER

LIO-360

HIO-36DESCRIPTION

ACL 1

AL

10-360

C C C C C1 1 1 1 1B C C D E

666

TIO-360

0 AEIO-360

E E F A A BH1 1 1 1 1 1 1A B A B EGAD D D 6

C J C1 1 1FA E

66D

A B C CD1 1 1 1 1A A A BA29

1 LW-15571

LW-14215

LW-15573

LW-15572

LW-15574

LW-18047

2 STD-35STD-35

3 STD-4754 STD-21565 STD-18896 STD-17277 STD-14108 STD-14209 LW-12083

LW-12085LW-12086

STARTER, 12V., 3.38:1 internalreduction, 12/14 pitch pinion






WASHER, 5/16 plainWASHER, 5/16 plainWASHER, 5/16 lock, internal teethBOLT, 5/16-18 x 1-5/32 long, hex. hd.BOLT, 5/16-18 x 1-7/32 long, hex. hd.WASHER, 5/16 x 1/8 thickNUT, 5/16-18 plainNUT, 5/16-18 slottedSWITCH, Magnetic, (SAZ-4201E-1)SWITCH, Magnetic, (SAZ-4401C-1)SWITCH, Magnetic, (SAZ-4401-1)

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1 1

1 1 1

1 1

444444444

4444444441 1 1 1 1 1 1 1 1

333333333

1 1 133443 44444

22244 444444411 1111111

2 2 2222

33 333333311 1

111 11 1

1 111

1 1 1 1 1 1 11

1

5-5


-9 6

3

-7,8

Figure 29. STARTING MOTOR AND MAGNETIC SWITCH

OIL SUMP AND INDUCTION SYSTEM OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN


LIO-360IO-360

FIG. REF

30

PART NUMBER

DESCRIPTION

C 1 A

C 1 B

C 1 C

C 1 C 6

C 1 D 6

C 1 E 6

C 1 E 6 D

C 1 F

D 1 A

J 1 A 6

J 1 A6 D

C 1 E 6

1 LW-13353 GASKET, Oil sump 1 1 1 1 1 1 1 1 1 1 1 12 76808 SUMP ASSY., Oil - - - - - - - - - - - - LW-12754 SUMP ASSY., Oil 1 1 1 1 1 1 1 1 1 1 77528 SUMP ASSY., Oil - - - - - - - - - - - - LW-12618 SUMP ASSY., Oil - - - - - - - - - - - - LW-13864 SUMP ASSY., Oil 1 1 LW-13861 SUMP ASSY., Oil - - - - - - - - - - - - LW-14439 SUMP ASSY., Oil - - - - - - - - - - - -

3 69602 CONNECTION, Intake pipe - - - - - - - - - - - - 78914 CONNECTION, Intake pipe - - - - - - - - - - - -

4 61400 STUD, ¼-20 x 1-3/16 long 6 6 6 6 6 6 6 6 6 6 6 6 25C-10 STUD, ¼-20 x 1¼ long - - - - - - - - - - - -

5 31C-14 STUD, 5/16-18 x 1¾ long 4 46 31C-12 STUD, 5/16-18 x 1½ long 4 4 4 4 4 4 4 4 4 47 31C-17 STUD, 5/16-18 x 2⅛ long - - - - - - - - - - - -8 31C-22 STUD, 5/16-18 x 2¾ long - - - - - - - - - - - -9 31C-24 STUD, 5/16-18 x 3.00 long - - - - - - - - - - - -10 31C-27 STUD, 5/16-18 x 3⅜ long - - - - - - - - - - - -11 1102 PLUG, ⅛-27 NPT, Allen hd. - - - - - - - - - - - -12 STD-91 PLUG, ½-14 NPT, Allen hd. - - - - - - - - - - - -13 06E19769-1.00 GASKET, Annular, 1.00 ID - - - - - - - - - - - -14 69335 PLUG, 1.00-20 thd., ⅝ hex. hd. - - - - - - - - - - - -15 STD-551 PLUG, ½-14 NPT, sq. hd. dr. 1 1 1 1 1 1 1 1 1 2 2 116 STD-8 WASHER, ¼ plain 26 26 26 26 26 26 26 26 26 26 26 2617 STD-160 WASHER, ¼ lock, internal teeth 20 20 20 20 20 20 20 20 2018 LW-25-0.94 BOLT, ¼-20 x .94 long, hex. hd. 14 14 14 14 14 14 14 14 14 12 12 1419 LW-25-1.13 BOLT, ¼-20 x 1.13 long, hex. hd. 2 2 2 2 2 2 2 2 2 2 2 220 STD-1411 NUT, ¼-20 plain 12 12 12 12 12 12 12 12 12 12 12 1221 STD-8 WASHER, ¼ plain - - - - - - - - - - - -22 LW-25-1.25 BOLT, ¼-20 x 1¼ long, hex. hd. - - - - - - - - - - - -23 STD-2044 NUT, ¼-20 self-locking - - - - - - - - - - - -24 70484 SCREEN, Oil suction 1 1 1 1 1 1 1 1 1 1 1 125 06E19769-1.00 GASKET, Annular, 1.00 ID 1 1 1 1 1 1 1 1 1 1 1 126 LW-12545 PLUG, ⅝ hex. hd. x 1.00-20 thd. 1 1 1 1 1 1 1 1 1 1 1 127 61548 NAMEPLATE 1 1 1 1 1 1 1 1 1 1 1 128 STD-1901 DRIVE STUD, No. 4 x 3/16 long, rd. hd. 4 4 4 4 4 4 4 4 4 4 4 4

6-1 Revised March 2007

IO, LIO, HIO, TIO, AEIO-360 SERIES PARTS CATALOGWIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES

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OIL SUMP AND INDUCTION SYSTEM OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN (CONT.)



REF.

30

PART NUMBER

DESCRIPTION

A 1 A

A 1 B

B 1 A

B 1 B

C 1 A

C 1 B

D 1 A

E 1 A D

E 1 B D

F 1 A D

A1 B

A 1 E

A 1 E 6

B 1 G 6

H 1 A

1 LW-13353 GASKET, Oil sump 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 76808 SUMP ASSY., Oil 1 1 LW-12754 SUMP ASSY., Oil 1 1 1 1 77528 SUMP ASSY., Oil 1 LW-13864 SUMP ASSY., Oil 1 1 1 LW-13861 SUMP ASSY., Oil 1 1 LW-14439 SUMP ASSY., Oil 1 1 1

3 69602 CONNECTION, Intake pipe 4 4 4 4 4 78914 CONNECTION, Intake pipe 4 4

4 61400 STUD, ¼-20 x 1-3/16 long 6 6 4 4 6 6 6 4 4 4 6 6 6 4 4 25C-10 STUD, ¼-20 x 1¼ long 4 4

5 31C-14 STUD, 5/16-18 x 1¾ long 4 4 4 4 46 31C-12 STUD, 5/16-18 x 1½ long 4 4 4 4 4 47 31C-17 STUD, 5/16-18 x 2⅛ long 4 48 31C-22 STUD, 5/16-18 x 2¾ long 29 31C-24 STUD, 5/16-18 x 3.00 long 2 2 10 31C-27 STUD, 5/16-18 x 3⅜ long 2 2 11 1102 PLUG, ⅛-27 NPT, Allen hd. 2 2 2 1 112 STD-91 PLUG, ½-14 NPT, Allen hd. 1 113 06E19769-1.00 GASKET, Annular, 1.00 ID 1 1 14 69335 PLUG, 1.00-20 thd., ⅝ hex. 1 1 15 STD-551 PLUG, ½-14 NPT, sq. hd. dr. 1 1 1 1 2 2 2 2 1 3 3 4 416 STD-8 WASHER, ¼ plain 26 26 27 27 26 26 26 28 28 28 26 26 26 28 2817 STD-160 WASHER, ¼ lock, internal teeth 20 20 19 19 20 20 20 20 20 20 20 20 20 20 2018 LW-25-0.94 BOLT, ¼-20 x .94 long, hex. hd. 14 14 7 7 14 14 14 8 8 8 14 12 12 14 1419 LW-25-1.13 BOLT, ¼-20 x 1.13 long, hex. hd. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 220 STD-1411 NUT, ¼-20 plain 12 12 17 17 12 12 12 18 18 18 12 12 12 12 1221 STD-8 WASHER, ¼ plain 4 4 22 LW-25-1.25 BOLT, ¼-20 x 1¼ long, hex. hd. 1 1 23 STD-2004 NUT, ¼-20 self-locking 1 1 24 70484* SCREEN, Oil suction (4.5 long) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 LW-13888♦ SCREEN, Oil suction (3.81 long) 1

25 06E19769-1.00 GASKET, Annular, 1.00 ID 1 1 1 1 1 1 1 1 1 1 126 LW-12545 PLUG, ⅝ hex. hd. x 1.00-20 thd. 1 1 1 1 1 1 1 1 1 1 127 61548 NAMPLATE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 128 STD-1901 DRIVE STUD, No. 4 x 3/16 long, rd. hd. 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

* - AEIO-360-A1E: Use with P/N LW-14035 oil sump suction fitting.

♦ - AEIO-360-A1E: Use with P/N LW-13751 oil sump suction fitting.

6-1A Added March 2007


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FIGURE 30. OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN

6-1B Added March 2007


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Rectangle

OIL SUMP AND INDUCTION SYSTEM OIL SUMP ASSEMBLY, SUCTION SCREEN AND AEROBATIC COMPONENTS



REF.

30A

PART NUMBER

DESCRIPTION

A 1 A

A 1 B

B 1 A

B 1 B

C 1 A

C 1 B

D 1 A

E 1 A D

E 1 B D

F 1 A D

A1 B

A 1 E

A 1 E 6

B 1 G 6

H 1 A

29 LW-13752 PLUG, Sump 1 1 1 130 50004-111 RING, “O” 1 1 1 131 LW-13751 FITTING, Sump, oil suction (45° elbow) 132 50004-018 RING, “O” 133 LW-14035 FITTING, Sump, oil suction (straight) 1 1 1 134 AN-900-16 RING, “O” 1 1 1 135 LW-13753 FITTING, Sump, oil strainer & drain tee 1 1 136 LW-15394 FITTING, Sump, oil strainer (45° elbow) long 1 1

37 LW-13754 FITTING, Sump, oil return (90° elbow) 1 1 138 LW-14148 FITTING, Sump, oil return (45° elbow) 1 139 57A21009 SEPARATOR, Oil 1 1 1 140 LW-13755 TEE, Breather 1 1 1 141 57B19829 VALVE, Oil 1 1 1 142 50004-027 RING, “O” 1 1 1 1

FIGURE 30A. INVERTED OIL SYSTEM WITH BREATHER TEE

6-2 Added March 2007


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OIL SUMP AND INDUCTION SYSTEMINTAKE PIPES


REF. PARTNUMBER

DESCRIPTION10-360

A CCC CCL111111

ABCCDEL 666

LIO-360

HIO-360

C J C A B C C D E1 1 1 1 1 1 1 1 1FA E A A A B A A

6 6 DD

TIO-360

AEIO-360

E FAABH1 1 1 1 1 1BABEGADD 631

1 775692 70485

7171271713787417874278743787447898178982789837898479001790027900379004LW-10481LW-10483LW-10484LW-11281LW-11282LW-11283LW-11284LW-12621LW-12622LW-12623LW-12624LW-13264LW-13266LW-13265LW-13267LW-13107LW-13108LW-13109LW-13110

3 69603

4 LW-15592-8-285 LW-126206 719737 733468 STD-89 STD-160

-10 STD-121511 74139

SEAL, Intake pipePIPE, IntakePIPE, Intake, no. 1 & 2 cyls.PIPE, Intake, no. 3 & 4 cyls.PIPE, Intake, no 1 cyl.PIPE, Intake, no. 2 cyl.PIPE, Intake no. 3 cyl.PIPE, Intake, no. 4 cyl.PIPE, Intake, no. 1 cyl.PIPE, Intake, no. 2 cyl.PIPE, Intake, no. 3 cyl.PIPE, Intake, no. 4 cyl.PIPE, Intake, no. 1 cyl.PIPE, Intake, no. 2 cyl.PIPE, Intake, no. 3 cyl.PIPE, Intake, no. 4 cyl.PIPE, Intake, no. 1 cyl.PIPE, Intake, no. 3 cyl.PIPE, Intake, no. 4 cyl.PIPE, Intake, no. 1 cyl.PIPE, Intake, no. 2 cyl.PIPE, Intake, no. 3 cyl.PIPE, Intake, no. 4 cyl.PIPE, Intake, no. 1 cyl.PIPE, Intake, no. 2 cyl.PIPE, Intake, no. 3 cyl.PIPE, Intake, no. 4 cyl.PIPE, Intake, no. 1 cyl.PIPE, Intake, no. 3 cyl.PIPE, Intake, no. 2 cyl.PIPE, Intake, no. 4 cyl.PIPE, Intake, no. 1 cyl.PIPE, Intake, no. 2 cyl.PIPE, Intake, no. 3 cyl.PIPE, Intake, no. 4 cyl.HOSE, 1-3/4 I.D. x 2-3/16 O.D. x

1-3/4 longCLAMP, HoseRING, Seal, intake pipesGASKET, 2 bolt flange, 1-7/8 I.D.FLANGE, Intake pipe, upperWASHER, 1/4 plainWASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 1-1/4 long, hex. hd.ADAPTER ASSY., Fuel drain valve

4444444444 4 4 4 44 4

22

1111

1111

11 111 111 111 1

1 1 11 1 11 1 11 1 1

11 11 11111

11 11 111 11 111 11 1

1111

1111

11

11

1 1 11 1 11 1 11 1 1

48

444888

4 48 8

44

4 4 4888

2 2 222 2

6-3

FIG.REF.

2


OIL SUMP AND INDUCTION SYSTEMINTAKE PIPES (Cont.)

QUANTITY PER ASSEMBLYON LIO-360

HIO-360HIO-360

TIO-360

AEIO-360PARTNUMBER

DESCRIPTION10-360

A CCCCCCJC AB CC D E E F A A B HL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

AB C C D E FAEAAABAABABEGAL 666 66 DD D 6

D31

75444LW-13807

12 11021102

ADAPTER ASSY., Fuel drain valveADAPTER ASSY., Fuel drain valvePLUG, 1/8-27 NPT, AllenPLUG, 1/8-27 NPT, Allen

2 2 2 2333

2 2 6444444

6 2 24 4 4

2 2

N

Figure 31. INTAKE PIPES

6-4


OIL SUMP AND INDUCTION SYSTEMFUEL INJECTORS, FUEL MANIFOLDS AND INJECTION NOZZLES

QUANTITY PER ASSEMBLYOFIG.REF. PART

NUMBERDESCRIPTION

32

N LIO-360 TIO-360

10-360 HIO-360 AEIO-360

AC C C CC CCC J CA B C C D E E F A A B H

A B CC D E F A E A A A BAA BA B E G AL 6 666 6 D D 6

D

1 2 1 1 1 2 21 1

11

1 662242 73161

748423 74556

7393776703*LW-10020*LW-14382LW-15971LW-15664LW-18111

4 STD-355 STD-14106 STD-17637 LW-18265

LW-182678 750959 MS29512-4

10 AN833-411 AN924-412 LW-1207413 75280

75279LW-12155LW-1457675278LW-15533

14 MS20822-415 MS20823-416 AN791-217 STD-216618 STD-148

AN780-219 75447

20 AN816-421 LW-12604

22 AN932-223 110224 7396625 74597

7459875009

26 STD-1907

GASKET, Fuel injectorSPACER, Fuel injectorSPACER, Fuel injectorFUEL INJECTORFUEL INJECTORFUEL INJECTORFUEL INJECTORFUEL INJECTORFUEL INJECTORFUEL INJECTORFUEL INJECTORWASHER, 5/16 plainNUT, 5/16-18 plainLOCKNUT, 5/16 palnutNOZZLE, InjectionNOZZLE ASSY., Manifold air bleedDIVIDER, Fuel manifoldSEAL, Oil 1/16 dia. section x 11/32 I.D.ELBOW, 1/4 flared tube, bulkhead, 90°

NUT, Flared tube, bulkheadBRACKET, Flow dividerMANIFOLD ASSY., FuelMANIFOLD ASSY., FuelMANIFOLD ASSY., FuelMANIFOLD ASSY., FuelMANIFOLD ASSY., FuelMANIFOLD ASSY., Fuel



ELBOW, Union, 45° , 1/8 tubeELBOW, UnionNIPPLE, Union, 1/8 NPTNIPPLE, Union, 1/8 NPTNIPPLE, 3/16 tube to 1/8 NPT,

(restricted)NIPPLE, 1/4 tube, 1/8 NPTNIPPLE, 1/8 tube to 1/8 NPT,

(restricted)PLUG, 1/8-27 NPTPLUG, 1/8-27 NPT, Allen

SPACER, Fuel manifold bracketBRACKET, Fuel manifoldBRACKET, Fuel manifoldBRACKET, Fuel manifoldSCREW, No. 10-24 x 9/16 long, flat hd.

1 111

11 1

11

4 64 44 44 4

444444444444

4 4411111

11 1

11

1 11

1 11

1 111

441 1 1

4 44 3

1 1 1 1 11 1 1

2 2

1 1 12 2

22 2222 21 11 1

111 14 4

1

6-5


OIL SUMP AND INDUCTION SYSTEMFUEL INJECTORS, FUEL MANIFOLDS AND INJECTION NOZZLES (Cont.)


REF. PARTNUMBER

DESCRIPTION10-360

Ac ccc cL1 1 1 1 1 1

ABCCD EL 666

LIO-360 TIO-360

HIO-360 AEIO-360

CJCABCCDE E FAABH1 1 1 1 1 1 1 1 1 1 1 1 1 1 1111111111111111FA E A A A BAA BA BE GA

66 D D D 6D

4 4

32

27 STD-190828 STD-25129 STD-8230 STD-16031 LW-25-.50

WASHER, No. 10 lock, ex. teeth, 82°

WASHER, No. 10 lock, internal teethSCREW, No. 10-24 x 1/2 long, rd. hd.WASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 1/2 long, hex. hd.

4411

44

444 4444 4111 1111 1

* - 76703 and LW-10020 fuel injectors have the fuel inlet fittings onopposite sides.

26

30

27

N

Figure 32. FUEL INJECTORS, FUEL MANIFOLDS AND INJECTION NOZZLES

6-6


OIL SUMP AND INDUCTION SYSTEMFUEL INJECTORS, FUEL MANIFOLDS AND INJECTION NOZZLES


REF.

LIO-360

PARTNUMBER

DESCRIPTION10-360

L 111CCL1111ABCCD

L 6633

CC J C1111E FAE6 66

D

HIO-360

ABCCDE111111AAA BAA

D

TIO-360

AEIO-360

E FAABH1111111 1 1 1 1 1BAB EGAD D 6

1 730322 74849

77895LW-10493

3 31C-124 31C-145 31C-156 75130

778227 31C-128 STD-1373

9 STD-3510 STD-47511 STD-141012 66224

6812913 7316114 77194

748477788577920LW-10409LW-12586LW-12643

15 STD-3516 STD-141017 STD-176318 STD-47519 STD-1902

20 LW-18265LW-18267

21 MS29512-622 AN893-223 MS29512-424 AN924-425 7509526 75278

7754878805LW-14113

27 AN816-428 STD-216629 STD-148

GASKET, Fuel injector elbowELBOW ASSY., Fuel injectorELBOW ASSY., Fuel injectorELBOW ASSY., Fuel injector

STUD, 5/16-18 x 1-1/2 longSTUD, 5/16-18 x 1-3/4 longSTUD, 5/16-18 x 1-7/8 long

ADAPTER ASSY., Fuel injectorADAPTER ASSY., Fuel injector

STUD, 5/16-18 x 1-1/2 longINSERT, 5/16-18 Heli-coil x 15/32

longWASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16 plainGASKET, Fuel injectorGASKET, Fuel injectorSPACER, Fuel injector elbowFUEL INJECTORFUEL INJECTORFUEL INJECTORFUEL INJECTORFUEL INJECTORFUEL INJECTORFUEL INJECTORWASHER, 5/16 plainNUT, 5/16-18 plainLOCKNUT, 5/16 palnutWASHER, 5/16 lock, internal teethBOLT, 5/16-18 NC-3 x 1.00 long, hex.

hd.NOZZLE, InjectionNOZZLE ASSY., Manifold air bleedSEAL, Oil, 5/64 dia. section x 15/32 I.D.Reducer, Straight thd., 3/8 to 1/4 tubeSEAL, Oil, 1/16 dia. section x 11/32 I.D.NUT, Flared tube bulkheadDIVIDER, Fuel nozzle lineMANIFOLD ASSY., FuelMANIFOLD ASSY., FuelMANIFOLD ASSY., FuelMANIFOLD ASSY., Fuel

NIPPLE, 1/4 tube & 1/8 NPTELBOW, UnionNIPPLE, Union, 1/8 NPT

1 1 1 1 1 1 1 1 11

1 1 1 1

111 11 11

222 22 2222 22 2

1 1

22

1 11

4 4 4 4

44444444444444411 1

4 44 44 4

44 44444 44444 444

1 111

44441

11 11 11

1 1 1 11

11 1

1 11

444444

444444444444

444

44 44444 44444 444

4

4

4444441 14 444

4 4

1

111111

1 1 1 11 1

11 111

111111111 133 3

1 11 13 3

1

6-7

8


OIL SUMP AND INDUCTION SYSTEMFUEL INJECTORS, FUEL MANIFOLDS AND INJECTION NOZZLES (Cont.)


FIG.REF. PART

NUMBERDESCRIPTION

ON

A C C CL 1 1

L

2 22 2 2

LIO-360

10-360 HIO-360

CCCC CJCA BCCD E

CDE F A EA B A A666 66 D

D

4 44 4 422222 2 22

33

TIO-360

AEIO-360

E FAABH1 1 11 1 1B A B EGAD D 6

42

1

STD-14830 110231 LW-12604

32 75447

33 77915

34 7500977547

35 STD-25136 STD-8237 STD-16038 LW-25-.50

NIPPLE, Union, 1/8 NPTPLUG, 1/8-27 NPT, AllenNIPPLE, 1/8 tube to 1/8 NPT,

(restricted)NIPPLE, 3/16 tube to 1/8 NPT,

(restricted)ELBOW, 3/16 tube to 1/8 NPT,

(restricted)BRACKET, Fuel manifoldBRACKET, Fuel manifoldWASHER, No. 10 lock, internal teethSCREW, No. 10-24 x 1/2 long, rd. hd.WASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 1/2 long, hex. hd.

1 1 1 1

1 1 1 1 1

11 1 1

1 1444444441 1 1 11 1 1 1

1 14 4

1 11

4 44411

4 41 11 1

4 4 41 1 11 1 1

14411

-6

-31,32,33

1

3

Figure 33. FUEL INJECTORS, FUEL MANIFOLDS AND INJECTION NOZZLES

6-8

IntentionallyLeft

Blank

1 LW-12798-4S1302 LW-12098-0-140

LW-12098-0-200

LW-12098-3-350

LW-12098-4-390

LW-12098-2-276

LW-12098-0-134

LW-12098-0-1703 76868

731524 LW-16266-10-75

LW-16266-10-13LW-16266-25-25

5 STD-8606 STD-6927 STD-6708 731369 LW-16562

10 STD-108411 STD-67312 STD-42513 7407014 MS20822-6

5,6

12


OIL SUMP AND INDUCTION SYSTEMFUEL LINES, FUEL HOSES AND ATTACHING PARTS


REF. PARTNUMBER

DESCRIPTION

34

A C CL AA BL

10-360

CC CC1 1 1 1CCDE

666

LIO-360

HIO-360

C J C A B C C D E1 1 1 1 1 1 1 1 1F A E A A A B A A

66 DD

TIO-360

* AEIO-360

E FAABH1 1 1 1 1 1111111BABEGADD 6

1

HOSE, Injector to flow dividerTUBE ASSY., Fuel manifold to nozzle,

cyls. 2 & 4TUBE ASSY., Fuel manifold to nozzle,



cyl. 2TUBE ASSY., Fuel manifold to nozzle,

cyl. 3TUBE ASSY., Fuel manifold to nozzle,

cyls. 2 & 4TUBE ASSY., Fuel manifoldBRACKET, Support clampBRACKET, Support clampCLAMPCLAMPCLAMPSCREW, No. 10-32 x 5/8 long, fill. hd.SCREW, No. 10-32 x 7/8 long, fill. hd.NUT, No. 10-32 self-lockingBRACKET, 90°

NIPPLE, 3/8 fl. tube to 9/16-18 st. thd.SCREW, 1/4-28 fill. hd., 5/8 longNUT, 1/4-28 self-lockingWASHER, No. 10 plainELBOW, 3/8 tubing adjustable, 45°

ELBOW, 3/8 fl. tube & 1/4 NPT, 90°

1

2 2 2 2 222

222 2 2 222

2

1

1

24 4

12

444 4 4 444666 6 6 666

17666 6 6 666

8 88 8

7666 6 76222 2 611 1 1

8 8

8 8666222

11

141 1

2

9 13

3

Figure 34. FUEL LINES, FUEL HOSES AND ATTACHING PARTS

6-9

LYCOMINGMING IO, LIO, HIO, TIO, AEIO-360 SERIES PARTS CATALOGWIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES


QUANTITY PER ASSEMBLYN LIO-360 TIO-360

10-360 HIO-360 AEIO-360DESCRIPTION

A CCCCC C C JCA BCCD E E FAABHL 1 11111 1 1 1 1 1 1 1 1 1 1 1

A B C C D E F A EA AA B AA B A E G AL 666 66 D D 6

D

FIG.REF. PART

NUMBERDE

35

1 LW-12098-0-170LW-12098-0-134

LW-12098-0-200

LW-12098-3-320

LW-12098-4-390

LW-12098-2-256

LW-12098-3-334

LW-12098-0-140

LW-12098-0-200

LW-12098-4-310

LW-12098-4-350

LW-12098-3-240

LW-12098-3-310

LW-12098-4-350

LW-12098-4-412

LW-12098-2-296

LW-12098-4-390

LW-12098-0-140

LW-12098-0-200

2 AN924-43 768684 731365 73966

6 LW-16266-10-75LW-16266-10-13LW-16266-25-25

TUBE ASSY., Fuel manifoldTUBE ASSY., Fuel manifold to nozzle,


4

2 2

cyls. 2 & 4TUBE ASSY.,

cyl. 1TUBE ASSY.,

cyl. 2TUBE ASSY.,

cyl. 3TUBE ASSY.,

cyl. 4TUBE ASSY.,



cyl. 1TUBE ASSY.,

cyl. 2TUBE ASSY.,

cyl. 3TUBE ASSY.,

cyl. 4TUBE ASSY.,

cyl. 1TUBE ASSY.,

cyl. 2TUBE ASSY.,

cyl. 3TUBE ASSY.,

cyl. 4

Fuel manifold to nozzle,





Fuel manifold to nozzle.









2 2

1

1

1

1

2 2

2 2

2

2

2 2

2 2

1

1

1

1

1

1

1

1TUBE ASSY., Fuel manifold to nozzle,


cyls. 1 & 3NUT, Flared tube bulkheadBRACKET, Support clampBRACKET, Extension, 90° angleSPACER, 1/2 O.D. x 9/32 I.D. x 17/32

longCLAMPCLAMPCLAMP

2 2

2 2

2 2 1 1 2

4444466666

2

46

2

21 11 1

222

64 46 6

1010 11

2

2

2 2

4 4 86 6 8

6-10

1

8


OIL SUMP AND INDUCTION SYSTEMFUEL LINES. FUEL HOSES AND ATTACHING PARTS (Cont.)


REF.

LIO-360

PARTNUMBER

DESCRIPTION10-360

A C C CCC JL 1 1 1 1 1 1 1 1

ABCCD E FAL 666 6

D

O-360

HIO-360

C A B C CDE1 1 1 1 1 1 1E A A A BAA6 D

TIO-360

AEIO-360


7 738438 731529 73136

10 STD-86011 STD-69212 STD-67013 7407014 STD-92115 STD-42516 LW-16562

17 LW-25-0.7518 STD-819 STD-16020 STD-141121 STD-1916

22 7237723 AN822-6

CLAMP, Fuel injection lineBRACKET, Support clampBRACKET, Extension, fuel inj. lineSCREW, No. 10-32 x 5/8 long, fill, hd.SCREW, No. 10-32 x 1/2 long, rd. hd.NUT, No. 10-32 self-lockingELBOW, 3/8 tubing, adjustable, 45°

SCREW, No. 10-32 x 7/8 long, fill. hd.WASHER, No. 10 plainNIPPLE, 3/8 fl. tube to 9/16-18 st.

thd.SCREW, 1/4-20 x 3/4 long, hex. hd.WASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 1/4-20 plainSCREW, 1/4-20 x 1-1/8 long, fill. hd.,

self-lockingELBOW, 3/8 tubing, adj., 90°

ELBOW, 3/8 fl. tube & 1/4 NPT, 90°

2 41 2 2

16

41

6666

66661 1

2 24 6

6 62

663

6 6 8

61

6 61

8

2 36 4 1

1 1 1 1 1 1 11111

61

2

4

18

20


6-11

1

2




REF. PARTNUMBER

DESCRIPTIONACL1AL

10-360

C C C C C1 1 1 1 1B C C D E

666

LIO-360 TIO-360

HIO-360 AEIO-360

C J C A B C C D E E FAABH1 1 1 1 1 1 1 1 1 1 1 1 1 1 1FAEAAABAABABEGA

66 DDD 6D

1

36

1 LW-13183-6S161LW-13181-6-254LW-13181-6-112LW-12879-6S120LW-13185-6-114LW-12799-6S144

2 7812677926

3 723774 756865 LW-16562

6 728157 LW-16266-25-638 LW-16266-25-509 STD-860

10 STD-42511 STD-67012 AN837-413 AN924-414 LW-13175-4-102

LW-13175-4-172LW-13175-4-343LW-12798-4-340LW-13175-4-340LW-13175-4-352LW-13192-4S334

HOSE ASSY., Ful pump to injectorHOSE, Fuel pump to injectorHOSE ASSY., Fuel pump to injectorHOSE ASSY., Fuel pump to injectorHOSE ASSY., Fuel pump to injectorHOSE ASSY., Fuel pump to injectorTUBE ASSY., Fuel pump to injectorTUBE ASSY., Fuel pump to injectorELBOW, 3/8 tubing, adjustable, 90°

ELBOW, 5/16 tubing, adjustable, 90°

NIPPLE, 3/8 fl. tube to 5/16-18 st.thd.

BRACKET, Support clamp, 90° twistCLAMPCLAMPSCREW, No. 10-32 x 5/8 long, fill. hd.WASHER, No. 10 plainNUT, No. 10-32 self-lockingELBOW, 1/4 flared tube (bulkhead), 45°

NUT, Flared tube (bulkhead)HOSE ASSY., Fuel inj. to fuel manifold,

upperHOSE, Fuel inj. to fuel manifoldHOSE ASSY., Fuel inj. to fuel manifoldHOSE ASSY., Fuel inj. to fuel manifoldHOSE ASSY., Fuel inj. to fuel manifoldHOSE ASSY., Fuel inj. to fuel manifoldHOSE ASSY., Fuel inj. to fuel manifold,

lower

21 1

11 11 1

21 1 1 1

11

11

1 2 11

1 1 1 1 1 1 1

1 1 1 11 1 1 11 1 1 11 1 1 1

1 1 11 1 11 1 11 1 1

1 11 1 1

11 1 1

1 1 1 11 1 1 11 1 1 1

12 1

1 11 11 1

1 11 1

1 11 1

11 1 1 11

1 1 11 1

1 1

7

6

1 4

4

5


6-12

11


OIL SUMP AND INDUCTION SYSTEMINJECTOR NOZZLE VENT AND ATTACHING PARTS


REF. PARTNUMBER

DESCRIPTION10-360

AC C C C C CL1 1 1 1 1 1A BCCD EL 666

LIO-360

HIO-360

CJCABCCDE111111111FA E A A A BAA

66 DD

TIO-360

AEIO-360

1 1 1 1 1 1E FAABHB AB E G AD D 6

37

1 775782 AN818-4C3 AN819-4C4 775755 AN818-4C6 AN819-4C7 STD-13398 76772

9 LW-15592-5-0410 7802511 STD-86012 STD-67013 STD-1925

14 AN821-415 LW-12784-4-260

MANIFOLD, Right, injector nozzle ventNUT, 1/4 flared tube couplingSLEEVE, 1/4 flared tube coupling

MANIFOLD, Left, injector nozzle ventNUT, 1/4 flared tube couplingSLEEVE, 1/4 flared tube coupling

PLUG, 1/16-27 NPT, AllenHOSE, 3/16 I.D. x 7/16 O.D. x 1-7/8

longCLAMP, 7/16 O.D. hoseBRACKET, Nozzle vent manifoldSCREW. No. 10-32 x 5/8 long, fill. hd.NUT, No. 10-32 self-lockingSCREW, 1/4-20 x 5/8 long, pan hd.,

self-lockingELBOW, 1/4 flared tube coupling, 90°

HOSE ASSY., (Left manifold injectornozzle vent)

11111

1 12

48222

22

2

10-

6-

14

15- 1

Figure 37. INJECTOR NOZZLE VENT AND ATTACHING PARTS

6-13


TURBOCHARGER AND EXHAUST SYSTEMSEXHAUST MANIFOLDS AND TRANSITION ASSEMBLY


REF.

LIO-360

PARTNUMBER

10-360DESCRIPTION

A C CCL 1 1A B CL

TIO-360

HIO-360 AEIO-360

C D E E F A A B H1111111111B A A BA B E G A

D D D 6

CCCCJC1 1 1 1 1 1CDEFAE666 66

D

A B C1 11A A A38

1 751182 774463 774574 774535 774586 STD-20437 774558 780779 77459

10 7807711 7808412 LW-12093-513 7749914 7560815 7807716 STD-193217 AN6C10A18 AN960C61619 MS20500-62420 77911

GASKET, Exhaust flangePIPE, Exhaust, cyl. no. 1PIPE, Exhaust, cyl. no. 2PIPE, Exhaust, cyl. no. 3PIPE, Exhaust, cyl. no. 4NUT, 5/16-18 self-lockingPIPE, Rear exhaust, right

FLANGEPIPE, Rear exhaust, left

FLANGEGASKETCOUPLING, V-band, 2.00 O.D. tubeTRANSITION ASSY., Turbocharger

FLANGEFLANGEBUSHING, 1/4 NPT to 1/8 NPT

BOLT, 3/8-24 x 1-5/64 long, hex. hd.WASHER, 3/8 plainNUT, 3/8-24 self-lockingVALVE, Exhaust bypass

81111811112211214441

7-1


1

2

10,15

13

14,15-

N

Figure 38. EXHAUST MANIFOLD AND TRANSITION ASSEMBLY

7-2


TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER AND ATTACHING PARTS

ONFIG.

REF.

QUANTITY PER ASSEMBLYLIO-360 TIC

HIO-360PARTNUMBER

10-360DESCRIPTION

39

ACC CCCC JCAL1 1 1 1 11 1 11 1

A B C C D E F A E AL 666 66

D

B C DE1 1 1 1 1A ABAA

D

E F1 1B AD D

)-360

AEIO-360

A A BH1 1 1 11111B EGA

6

1 LW-115642 774793 774814 780735 STD-20606 60733

7 STD-18158 774809 77478

10 STD-181511 AN6C-36A12 MS20500-62413 78353

TURBOCHARGER, TO-4STRUT, Turbocharger mounting topBRACKET, TurbochargerLOCKPLATE, Turbocharger bracketBOLT, 5/16-18 x 1.00 long, hex. hd.SHIM, 1-1/8 O.D. x 11/32 I.D. x .005

thick, (max. 3)NUT, 5/16-18 self-lockingSTRUT, Turbocharger mounting, inter.STRUT, Turbocharger mountingNUT, 5/16-18 self-lockingBOLT, 3/8-24 x 3-53/64 long, hex. hd.NUT, 3/8-24 self-lockingBLANKET, Turbocharger insulating

11111

un3113221

7-3

5


34

1

12

N

Figure 39. TURBOCHARGER AND ATTACHING PARTS

7-4


TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER ATTACHING PARTS


REF. PARTNUMBER

DESCRIPTION

40

ACL 1A BL

10-360

C C C C1 1 1 1C CD E

666

LIO-360

HIO-360

C J C A B C CDE1 1 1 1 1 1 1 1 1FAE A A A BAA

66 DD

TIO-360

AEIO-360

E FAABH1 1 1 1 1 1BA B EGAD D 6

1 77546 HOSE, 2.00 I.D. x 2-7/16 O.D. x 2-1/16long

2 AN737TW82 CLAMP, Hose, 2-1/8 - 2-25/32 x 9/16

3 77812LW-11720

4 775045 STD-86 STD-1607 STD-12048 72376

9 73944

10 73314

11 7767012 7775813 LW-1009814 STD-2815 STD-1896

wideDUCT, Turbocharger to fuel injectorDUCT, Turbocharger to fuel injectorGASKET, Fuel injectorWASHER, 1/4 plainWASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 15/16 longELBOW, 1/4 flared tube, 90° (rt. side

air duct)ELBOW, 1/4 flared tube, 45° (It. side

air duct)GASKET, Density & differential press.

controllerSHIELD, Heat controllerCONTROLLER, DensityCONTROLLER, Differential pressureWASHER, No. 10SCREW, No. 10-24 x 7/8 long, fill.

hd., dr. hd.

1

2

111444

1

1

52118

8

7-5


12

10

1

10

110-

1

Figure 40. TURBOCHARGER ATTACHING PARTS

7-6




REF.

LIO-360

PARTNUMBER

DESCRIPTION10-360

AC C C C C CL 1 1 1 1 1 1ABCCDEL 666

C JC1 11FA E

66D

A B C1 1 1A A

TIO-360

HIO-360 AEIO-360

CD E E FAABH11 1 11111 1

B AA BA B EGADDD 641

1 75739

2 723773 779504 77917

5 MS20822-6-66 LW-12799-6S2707 LW-16266-10-758 LW-16266-25-639 STD-860

10 STD-42511 STD-67012 STD-94913 79028

NIPPLE, 3/8 flared tube & 9/16-18st. thd.

ELBOW, 3/8 flared tube, adj., 90°

TUBE ASSY., Density cont. drainTEE, 3/8 flared tube x 3/4-16 st. thd.

on runELBOW, 3/8 flared tube, adj., 90°

HOSE ASSY., 27.00 longCLAMPCLAMPSCREW, No. 10-32 x 5/8 long, fill. hd.WASHER, No. 10-32 plainNUT, No. 10-32 self-lockingBUSHING, Reducer, 1/8 NPT to 1/4 NPTTEE, 1/4 tube with 1/8 NPT on run

restricted

111

111111111

1

7-7


0


7-8




REF. PARTNUMBER

DESCRIPTION ALL

10-360

CCCCC C1 1 1 1 1 1ABCCDE

666

LIO-360

C J C A1 1 1 1F A EA

6 6D

I

HIO-360

B C DE11111AA BAA

D42

1 LW-180382 77674

LW-122883 77955

LW-122894 STD-335 STD-6786 STD-19467 741178 AN500A416-109 STD-1685

10 LW-16266-25-7511 STD-42512 STD-66513 STD-67014 7767515 LW-11718

16 STD-166317 LW-15592-8-08

18 AN839-8D19 MS29512-820 AN924-8D21 72390

GASKET, Turbocharger oil drain adapterTUBE, Oil outlet, turbochargerTUBE, Oil outlet, turbochargerSLEEVE, Fireproof 12.00 longSLEEVE, Fireproof 13.00 longWASHER, 3/8 plainWASHER, 3/8 lock, internal teethBOLT, 3/8-16 x 7/8 long, hex. hd.BRACKET, Angle, 90°

SCREW, 1/4-20 x 5/8 long, fill. hd.NUT, 1/4-20 self-lockingCLAMPWASHER, No. 10 plainSCREW, No. 10-32 x 3/4 long, fill. hd.NUT, No. 10-32 self-lockingTUBE, Oil outlet, turbo extensionTUBE, Tank outlet to scavenge pump

adapterHOSE, 1/2 I.D. x 2-1/4 longCLAMP, Hose, 11/16 - 15/16 x 9/16

wideELBOW, 1/2 dia. hose to universalSEAL, Oil, 5/64 dia. section x 41/64 I.D.NUT, Flared tube, bulkhead fittingELBOW, 1/8 NPT to 3/16 tube 90°

restrictedHOSE, Fuel pump ventELBOW, 3/16 flared tube, adj. 45°

TANK, Turbo oil drainBOLT, 1/4-20 x 1-1/8 long, hex. hd.WASHER, 1/4 internal lockNUT, 1/4-20 plainHOSE, 3/4 I.D. x 2-1/2 longCLAMP, 11/16 - 15/16 x 9/16 wide

TIO-360

AEIO-360

EFAABH111111BA B EGAD D 6

1111122

2

1

1

111111

12

4111

111111112

2223242526272829

LW-12786-3-07378191LW-12290STD-1419STD-160STD-141178844LW-15592-8-08

7-9

11

25

29




REF.

LIO-360 IPART

NUMBERDESCRIPTION

10-360

L 1 1 1 111ABCCD EL 66643

CJC11

FA E66D

HIO-360

A BC CD E1 1 1 1 1 1AAA BAA

D

TIO-360

AEIO-360

E FAABH1 1 1 1 1

BA B EGADD 6

1 778132 778143 STD-354 STD-4755 STD-19026 LW-118677 MS20823-48 733199 LW-16266-25-63

10 AN500A416-1011 STD-168512 AN824-413 LW-12798-4-07414 73143

15 LW-12798-4S20416 LW-16266-25-6317 AN500A416-1018 STD-168519 7237620 7237721 LW-12799-6S07422 76355

23 77947

GASKET, Turbocharger oil inlet adapterADAPTER, Turbocharger oil inletWASHER, 5/16 plainWASHER, 5/16 internal lockBOLT, 5/16-18 x 1.00 long, hex. hd.ELBOW, 1/8 NPT pipe thd., int. & ext.ELBOW, 1/4 flared tube x 1/8-27 NPTHOSE ASSY., 7-1/2 longCLAMPSCREW, 1/4-20 x 5/8 long, fill. hd.NUT, 1/4-20 self-lockingTEE, 1/4 flared tubeHOSE ASSY., 7-1/2 longELBOW, 1/4 flared tube, 1/8 NPT,

restricted .070 dia.HOSE ASSY., 20-1/2 longCLAMPSCREW, 1/4-20 x 5/8 long, fill. hd.NUT, 1/4-20 self-lockingELBOW, 1/4 flared tube, adj., 90°

ELBOW, 3/8 flared tube, adj., 90°

HOSE ASSY., 7-1/2 longTEE, 3/8 flared type, adj. with st. thd.

on runTUBE ASSY., Density cont. inlet

1122211111111

11211111

11

7-11

8


7


7-12


SECTION 8SERVICE KIT SECTION

CYLINDER, PISTON AND RING ASSY. KIT

HIO-360-E1AD, -E1BD, -F1AD

Part NamePart No. Qty.

LW-14458STD-160STD-1411STD-1925MS13997-3MS13998-372050LW-18661667316673267193LW-1332168795LW-13446 or

LW-14077711957126571266714817154972626LW-16740LW-13322LW-136227385774241LW-1647569532LW-13358-SLW-11796LW-11797LW-12988LW-1177562388

CYLINDER, PISTON AND RING ASSY.WASHERNUTSCREWKEY, ExhaustCAP, Valve stem, exhaustKEY, Valve intakeSEAL, Shroud tubeCOVER, Valve rocker shaftGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAT, Valve spring, lower, intakeCOVER ASSY., Rocker box

PIN, PistonBOX, Set-upROCKER ASSY., Exhaust valveROCKER ASSY., Intake valveSEAL, Cylinder baseWASHER, Valve rocker thrustSHAFT, Valve rockerVALVE, Exhaust (nimonic)SEAT, Valve spring, lowerVALVE, IntakeRING, Piston, oil regulating (chrome)RING, Piston compression (chrome)SEAT, Valve spring, upper exhaustSEAT, Valve spring, upper intakePISTONSPRING, Valve outerSPRING, Valve innerCYLINDER ASSY., Nitrided (long reach)PLUG, Piston pinCAP

1448212422111

11111221111211122121

8-1






LW-15477STD-160STD-1411STD-1925MS13997-3MS13998-372050LW-18661667316673267193LW-1332168795LW-13446 or

LW-14077711957126571266714817154972626LW-16740LW-13322LW-136227385774241LW-1646569532LW-14610-SLW-11796LW-11797LW-12988LW-1177562388

CYLINDER, PISTON AND RING ASSY.WASHERNUTSCREWKEY, ExhaustCAP, Valve stem, exhaustKEY, Valve intakeSEAL, Shroud tubeCOVER, Valve rocker shaftGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAT, Valve spring, lower intakeCOVER ASSY., Rocker box

PIN, PistonBOX, Set-upROCKER ASSY., Exhaust valveROCKER ASSY., Intake valveSEAL, Cylinder baseWASHER, Valve rocker thrustSHAFT, Valve rockerVALVE, Exhaust (nimonic)SEAT, Valve spring, lowerVALVE, IntakeRING, Piston, oil regulating (chrome)RING, Piston compression (chrome)SEAT, Valve spring, upper exhaustSEAT, Valve spring, upper intakePISTONSPRING, Valve outerSPRING, Valve innerCYLINDER ASSY., Nitrided (long reach)PLUG, Piston pinCAP

1448212422111

11111221111211122121

8-2




HIO-360-A, -C SERIES


LW-19135STD-160STD-1411STD-1925MS13997-3MS13998-3LW-1294969532720506238860828LW-18661667316673267193LW-13321LW-11796LW-117976879573857 or

LW-12328LW-13446 or

LW-14077711957126571266714817154972626LW-1674073112 or

LW-13322LW-1647574241LW-19047STD-1215LW-10207-SLW-11775SSP2272

CYLINDER, PISTON AND RING ASSY.WASHERNUTSCREWKEY, Valve, exhaustCAP, Valve stem, exhaustVALVE, IntakeSEAT, Valve spring, upperKEY, ValveCAP, Valve stemPLUG, Piston pinSEAL, Shroud tubeCOVER, Valve rocker shaftGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAT, Valve spring, lower, intakeSPRING, Valve, outerSPRING, Valve, innerCOVER ASSY., Rocker box

RING, Piston, oil regulating (chrome)

PIN, PistonBOX, Set-upROCKER ASSY., Exhaust valveROCKER ASSY., Intake valveSEAL, Cylinder baseWASHER, Valve rocker thrustSHAFT, Valve rockerVALVE, Exhaust (nimonic)

SEAT, Valve spring, lowerSEAT, Valve spring, upperRING, Piston, compressor (chrome)CYLINDER AND HEAD ASSY., NitridedBOLTPISTONPLUG, Piston pinTAG

1448211121242221221

1

11111221

11212121

8-3




HIO-360-A, -C SERIES


LW-19136STD-160STD-1411STD-1925MS13997-3MS13998-3LW-1294969532720506238860828LW-18661667316673267193LW-13321LW-11796LW-117976879569457 or 69544 or

LW-13681LW-13446 or

LW-14077711957126571266714817154972626

LW-1674073112 or

LW-13322LW-164757326474241LW-19047STD-1215LW-11775SSP2272

CYLINDER, PISTON AND RING ASSY.WASHERNUTSCREWKEY, Valve, exhaustCAP, Valve stem, exhaustVALVE, IntakeSEAT, Valve spring, upperKEY, ValveCAP, Valve stemPLUG, Piston pinSEAL, Shroud tubeCOVER, Valve rocker shaftGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAT, Valve spring, lower, intakeSPRING, Valve, outerSPRING, Valve, innerCOVER ASSY., Rocker box


PIN, PistonBOX, Set-upROCKER ASSY., Exhaust valveROCKER ASSY., Intake valveSEAL, Cylinder baseWASHER, Valve rocker thrustSHAFT, Valve rocker

VALVE, Exhaust (nimonic)

SHAFT, Valve spring, lowerSEAT, Valve spring, upper, exhaustPISTONRING, Piston, compression (chrome)CYLINDER AND HEAD ASSY., NitridedBOLTPLUG, Piston pinTAG

1448211121242211221

1

1111122

1

11131221

8-4




IO-360-C, -J; LIO-360-C


LW-19134STD-160STD-1215STD-1411STD-1925MS13997-3MS13998-37205060828LW-18661667316673267193LW-133216879569457 or

LW-13681LW-13446 or

LW-14077711957126571266714817154972626LW-1674073112 or

LW-13322LW-136227326474241LW-1647569532LW-11796LW-11797LW-12993LW-11775SSP227262388

CYLINDER, PISTON AND RING ASSY.WASHERBOLTNUTSCREWKEY, Valve exhaustCAP, Valve stem, exhaustKEY, Valve, intakePLUG, Piston pinSEAL, Shroud tubeCOVER, Valve rocker shaftGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAT, Valve spring lower, intakeCOVER ASSY., Rocker box

RING, Piston oil regulating (chrome)


SEAT, Valve spring lowerVALVE, IntakePISTONRING, Piston, compressionSEAT, Valve spring, upper exhaustSEAT, Valve spring, upper intakeSPRING, Valve outerSPRING, Valve innerCYLINDER ASSY., NitridedPLUG, Piston pinTAGCAP

142482122422111

1

11111221

111311111211

8-5



CYLINDER, PISTON AND RING ASSY. KITIO-360-C, -J; LIO-360-C; AEIO-360-A1E

Part No. Part Name Qty.

LW-15485STD-160STD-1215STD-1411STD-1925MS13997-3MS13998-37205060828LW-18661667316673267193LW-1332168795LW-13446 or

LW-14077711957126571266714817154972626LW-1674073112 or

LW-13322LW-1362273857 or

LW-1232874241LW-1647569532LW-10207-SLW-11796LW-11797LW-12993LW-11775SSP227262388

CYLINDER, PISTON AND RING ASSY.WASHERBOLTNUTSCREWKEY, Exhaust (rotator type)CAP, Valve stem, exhaustKEY, Valve intakePLUG, Piston pinSEAL, Shroud tubeCOVER, Valve rocker shaftGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAT, Valve spring, lower, intakeCOVER ASSY., Rocker box


SEAT, Valve spring, lowerVALVE, Intake

RING, Piston, oil regulating, chromeRING, Piston compression, chromeSEAT, Valve spring, upper exhaustSEAT, Valve spring, upper intakePISTONSPRING, Valve outerSPRING, Valve innerCYLINDER ASSY., NitridedPLUG, Piston pinTAGCAP

142482122422111

11111221

11

12111221211

8-6



CYLINDER, PISTON AND RING KIT ASSY.

HIO-360-D1A


LW-19137STD-160STD-1411STD-1925MS13997-3MS13998-36000960828LW-18661667316673267193LW-13321LW-11796LW-10077LW-117976879573857 or

LW-12328LW-13446 or

LW-14077711957126571266714817154972626LW-1674073112 or

LW-13322LW-164757311774241LW-19047STD-1215LW-11487-SLW-11775SSP2272

CYLINDER, PISTON AND RING KIT ASSY.WASHERNUTSCREWKEY, Valve, exhaust (rotator type)CAP, Valve stem, exhaust (rotator type)KEY, Valve, intakePLUG, Piston pinSEAL, Shroud tubeCOVER, Valve rocker shaftGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAT, Valve spring, lower, intakeSPRING, Valve, outerSEAT, Valve spring, upper, intakeSPRING, Valve, innerCOVER ASSY., Rocker box



SEAT, Valve spring, lowerSEAT, Valve spring, upper, exhaustVALVE, IntakeRING, Piston, compression (chrome)CYLINDER AND HEAD ASSY., NitridedBOLTPISTONPLUG, Piston pinTAG

14482122422112121

1

11111221

111212121

8-7




AEIO-360-B1G6, -H1A; HIO-360-B1A


76296MS13997-3MS13998-3STD-1215STD-1411STD-1925600096082861247LW-1866165441694447031071195714817219873857 or

LW-123287393874241LW-19001746367508975906LW-10077LW-11775LW-11795LW-11800LW-12272LW-12427LW-12892LW-13323LW-13790LW-14077LW-14995LW-16475SSP672SSP2472

CYLINDER, PISTON AND RING KIT ASSY.KEY, Valve exhaustCAP, Valve stem, exhaustBOLTNUTSCREWKEY, Valve, intakePLUG, Piston pinCOVER, Rocker boxSEAL, Shroud tubeSEAT, Valve spring, lower (intake)ROCKER ASSY., Valve, intakeSEAL, Shroud tubeBOX, Set-upSEAL, Cylinder basePLUG, Piston

RING, Piston, oil regulatingVALVE, IntakeRING, Piston, compressionVALVE, Exhaust (nimonic)ROCKER ASSY., ExhaustPISTONGASKET, Rocker box coverSEAT, Valve spring upper, intakePLUG, Piston pin (aluminum)SPRING, Valve innerSPRING, Valve outerLOCKPLATE, Shroud tubeCYLINDER ASSY., NitridedTHRUST BUTTONSEAT, Valve spring lower, exhaustSHAFT, Valve rockerPIN, PistonSPRING, Shroud tubeSEAT, Valve spring, upper, exhaustTAGTAG

1212162212112112

112111112221121111111

8-8




TIO-360-A1B


78911STD-160STD-1411STD-1925MS13997-3MS13998-37205060828LW-18661667316673267193LW-13321LW-1179669532LW-117976879573857 or

LW-12328LW-13446 or

LW-14077711957126571266714817154972626

LW-1674073112 or

LW-13322LW-16475LW-12949LW-10545-S7424177544STD-1215LW-11775SSP227262388

CYLINDER, PISTON AND RING KIT ASSY.WASHERNUTSCREWKEY, Valve, exhaust (rotator type)CAP, Valve stem, exhaust (rotator type)KEY, Valve, intakePLUG, Piston pinSEAL, Shroud tubeCOVER, Valve rocker shaftGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAT, Valve spring, lower, intakeSPRING, Valve, outerSEAT, Valve spring, upper, intakeSPRING, Valve, innerCOVER ASSY., Rocker box


PIN, PistonBOX, Set-upROCKER ASSY., Exhaust valveROCKER ASSY., Intake valveSEAL, Cylinder baseWASHER, Valve rocker thrustSHAFT, Valve rocker

VALVE, Exhaust (nimonic)

SEAT, Valve spring, lowerSEAT, Valve spring, upper, exhaustVALVE, IntakePISTONRING, Piston, compression (chrome)CYLINDER AND HEAD ASSY., NitridedBOLTPLUG, Piston pinTAGCAP, Valve stem, intake

14482122422112121

1

1111122

1

1111212211

8-9




IO-360-C1F


LW-15795STD-160STD-1411STD-1925MS13997-3MS13998-372050LW-18661667316673267193LW-1332168795LW-14078711957126571266714817154972626LW-16740LW-13322LW-136227385774241LW-1647569532LW-10207-SLW-11796LW-11797LW-129886082862388

CYLINDER, PISTON AND RING ASSY. KITWASHERNUTSCREWKEY, Exhaust (rotator type)CAP, Valve stem exhaustKEY, Valve intakeSEAL, Shroud tubeCOVER, Valve rocker shaftGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAT, Valve spring, lower, intakeCOVER ASSY., Rocker boxPIN, Piston pinBOX, Set-upROCKER ASSY., Exhaust valveROCKER ASSY., Intake valveSEAL, Cylinder baseWASHER, Valve rocker thrustSHAFT, Valve rockerVALVE, Exhaust (nimonic)SEAT, Valve spring, lowerVALVE, Intake (small rotator)RING, Piston, oil reg. chromeRING, Piston compression (chrome)SEAT, Valve spring, upper exhaustSEAT, Valve spring, upper intakePISTON (3 ring)SPRING, Valve outerSPRING, Valve innerCYLINDER ASSY., Nitrided (long reach)PLUG, Piston pinCAP

144821242211111111221111211122121

8-10



SEAL AND GASKET KIT

HIO-360-B1A


75439-1 SEAL AND GASKET SET 1AN901-8A GASKET 1STD-111 GASKET, Annular 1STD-208 SEAL, Oil 1STD-213 SEAL, Oil (fuel pump drive) 1STD-294 GASKET, Annular 2STD-1045 GASKET, Annular 11691-C GASKET, Fuel pump pad 18313 GASKET, Vacuum pump 160096 GASKET, Fuel pump 161156 LOCKPLATE, Crankshaft gear 1LW-14260 SEAL, Tachometer 161173 GASKET, Oil pressure housing 161183 GASKET, Accessory adapter 161523 BOX, Set-up 162224 GASKET, Magneto adapter 3LW-18661 SEAL, Shroud tube 865321 GASKET, Exhaust flange 466224 GASKET, Carburetor 268315 GASKET, Accessory drive adapter 1LW-13353 GASKET, Oil sump 169164 GASKET, Fuel pump adapter 169345 SPACER 469551 GASKET, Accessory pad cover 170310 SEAL, Shroud tube 871481 RING, Oil seal 471973 GASKET, Intake flange 472053 GASKET, Governor drive pad 272059 GASKET 172075 SEAL, Oil 672078 LOCKPLATE, Cam gear 272091 RING, Oil seal 273383 LOCKPLATE 273817 LOCKPLATE, Crankshaft idler gear shaft 273818 GASKET, Accessory housing 174065 RING, Oil level gage seal 174068 RING, Oil level gage seal 175906 GASKET, Rocker box cover 476510 GASKET 176940 SEAL, Crankshaft oil 1LW-13792 SEAL, Crankshaft oil 1LW-12272 LOCKPLATE, Shroud tube 4LW-12681 GASKET, Magneto 2LW-12795 GASKET 1LW-14995 SPRING 4LW-10332 LOCKPLATE 170455 GASKET 1STD-1763 PALNUT 4

8-11



SEAL AND GASKET SET

IO-360-C, -J SERIES; LIO-360-C1E6; HIO-360-A, -C SERIES


75441-1 SEAL AND GASKET SET 1AN901-8A GASKET 1STD-111 GASKET, Annular 1STD-208 SEAL, Oil 1STD-213 SEAL, Oil 1STD-294 GASKET, Annular 1STD-1045 GASKET, Annular 11691-C GASKET, Fuel pump 28313 GASKET, Vacuum pump 160096 GASKET 161156 LOCKPLATE, Crankshaft gear 1LW-14260 SEAL, Tachometer drive 161173 GASKET, Oil pressure housing 161183 GASKET, Accessory adapter 161523 BOX, Set-up 162224 GASKET, Magneto 3LW-18661 SEAL, Shroud tube 1666224 GASKET, Carburetor 366732 GASKET, Valve rocker shaft cover 867193 GASKET, Rocker box cover 468129 GASKET 168315 GASKET, Accessory drive adapter 1LW-13343 GASKET, Oil sump 169164 GASKET, Fuel pump adapter 169551 GASKET, Accessory drive adapter 171481 SEAL, Cylinder base 471973 GASKET 472053 GASKET, Governor 172075 SEAL, Oil 672078 LOCKPLATE, Camshaft gear 272091 RING, Oil seal 273032 GASKET, Injector elbow 173383 LOCKPLATE 275118 GASKET, Exhaust flange 873817 LOCKPLATE, Crankshaft idler gear shaft 273818 GASKET, Accessory housing 174068 RING, Oil level gage seal 174712 RING, Oil seal 476510 GASKET 1LW-12795 GASKET 176940 SEAL, Crankshaft oil 177569 RING, Oil seal 4LW-12681 GASKET 2LW-13792 SEAL, Crankshaft oil 172059 GASKET 170455 GASKET 175906 GASKET 474065 RING, Oil level gage 1

8-12



SEAL AND GASKET SET



LW-14895MS16625-1081MS16625-1100STD-111STD-294STD-1045LW-186616622466732671936916471481719737207572091733837381874068LW-10332LW-12681LW-13353LW-13792LW-1426061523

SEAL AND GASKET SETRING, Internal retainingRING, Internal retainingGASKETGASKETGASKETGASKET, Shroud tubeGASKET, Fuel injectorGASKET, Rocker shaft coverGASKET, Rocker box coverGASKET, Fuel pump adapterSEAL, Cylinder baseGASKET, Intake pipeSEAL, oilRING, Oil sealLOCKPLATEGASKET, Accessory housingRING, Oil level gageLOCKPLATE, CrankshaftGASKET, MagnetoGASKET, Oil sumpSEAL, CrankshaftSEAL, Tachometer driveBOX, Set-up

111121

1618414462211111111

8-13



SEAL AND GASKET SET

HIO-360-D1A


LW-12937MS16625-1081MS16625-1100MS29512-4MS29512-6MS29512-10STD-111STD-294STD-1045831360096LW-1426061523LW-186616673267193LW-133537148171973720757209172312730327338373818747126812978032LW-10332LW-137926115661173611836955172059LW-12681LW-12620

SEAL AND GASKET SETRING, Internal retainingRING, Internal retainingSEALSEALSEALGASKETGASKETGASKETGASKET, Vacuum pumpGASKETSEAL, Tachometer driveBOX, Set-upSEAL, Shroud tubeGASKET, Valve rocker shaft coverGASKET, Rocker box coverGASKET, Oil sumpSEAL, Cylinder baseGASKETSEAL, OilRING, Oil seal"O" RINGGASKET, Fuel injector elbowLOCKPLATEGASKET, Accessory housingRING, Oil sealGASKET, Fuel injectorLOCKRING, Internal pipeLOCKPLATE, CrankshaftSEAL, Crankshaft oilLOCKPLATE, Crankshaft gearGASKET, Oil pressure housingGASKET, Accessory adapterGASKET, Accessory drive adapterGASKET, Oil level gageGASKET, MagnetoRING, Seal, intake pipe

1111131211111

1684144621121414111111124

8-14

LYCOMING IO, LIO , HIO, TIO, AEIO-360 SERIES PARTS CATALOGWIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES


SEAL AND GASKET SET

AEIO-360 SERIES


LW-109648313MS29512-10MS29512-12STD-111STD-294STD-1045STD-20136009661156LW-1426061173611836150362224LW-1866166224667326719368315704557148171973720537207572091733837511873818747127705577056LW-1268177569LW-13792AN901-8ALW-12272LW-12795LW-13353MS16625-1081STD-12216532169551720597406574068759066152370310

SEAL AND GASKET SETGASKET, Vacuum pumpSEAL, OilSEAL, OilGASKETGASKETGASKETRING, Oil sealGASKET, Fuel pumpLOCKPLATE, Crankshaft gearSEAL, Tachometer driveGASKET, Oil pressure housingGASKET, Accessory adapterSLEEVE, Shroud tube sealGASKET, Magneto adapterSEAL, Shroud tubeGASKET, Fuel injectorGASKET, Valve rocker shaft coverGASKET, Rocker box coverGASKET, Accessory drive adapterGASKETRING, Oil sealGASKET, 2 bolt flangeGASKET, GovernorSEAL, OilRING, Oil sealLOCKPLATEGASKET, Exhaust flangeGASKET, Accessory housingRING, SealGASKET, Crankcase cover, upperGASKET, Crankcase cover, lowerGASKET, MagnetoSEALSEALGASKETLOCKPLATEGASKETGASKETRINGRINGGASKETGASKETGASKET"O" RING"O" RINGGASKETBOX, Set-upSEAL

111222121111181

16184114414218141124114111141111418

8-15



SEAL AND GASKET SET

TIO-360-A1B


78913-1 SEAL AND GASKET SET 1MS29512-8 SEAL, Oil 1STD-111 GASKET 1STD-208 SEAL, Oil 1STD-213 SEAL, Oil (fuel pump) 1STD-294 GASKET 2STD-1002 RING, Oil seal 1STD-1006 RING, Oil seal 1STD-1045 GASKET 18313 GASKET, Vacuum pump 261156 LOCKPLATE, Crankshaft gear 1LW-14260 SEAL, Tachometer drive 161183 GASKET, Accessory housing 1LW-18661 SEAL, Shroud tube 1666224 GASKET, Carburetor 266732 GASKET, Rocker shaft cover 867193 GASKET, Rocker box cover 468315 GASKET, Accessory drive adapter 1LW-12272 LOCKPLATE, Shroud tube 4LW-13353 GASKET, Oil sump 169164 GASKET, Fuel pump adapter 171481 SEAL, Cylinder base 471973 GASKET, Intake flange 472053 GASKET, Governor 172075 RING, Oil seal 672091 RING, Oil seal 272829 LOCKPLATE 173032 GASKET, Air inlet housing 173314 GASKET, Density and diff. press. controller 573383 LOCKPLATE 275118 GASKET, Exhaust flange 873818 GASKET, Accessory housing 1LW-12681 GASKET, Magneto 274068 RING, Oil seal 174712 RING, Oil seal 4LW-18038 GASKET, Turbo oil drain 1LW-12795 GASKET, Oil filter adapter 176940 SEAL, Crankshaft oil 177504 GASKET, Fuel injector 177813 GASKET, Turbo oil inlet 178073 LOCKPLATE 178084 GASKET 278086 GASKET 176510 GASKET 177569 SEAL 472059 GASKET 1LW-14995 SPRING 469345 SPACER 4LW-13792 SEAL 161523 BOX, Set-up 1

8-16


SECTION 9 NUMERICAL INDEX

PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.

AN365-632C Nut 4-11 LW-10179 Regulator 5-3 AN500-A416-10 Screw 4-13 LW-10185 Regulator 5-3 AN500-A416-10 Screw 7-9 LW-10207 Piston 3-3 AN500-A416-10 Screw 7-11 LW-10284 Gear 1-6 AN500-416-18 Screw 4-11 LW-10286 Gear Assy. 1-8 AN526-420-8 Screw 4-9 LW-10288 Gear Assy. 1-8 AN565B1032H5 Set Screw 1-10 LW-10296 Gear Assy. 1-8 AN6-13 Bolt 5-1 LW-10298 Shaft 1-8 AN6-14 Bolt 5-1 LW-10298 Shaft 2-15 AN6-16 Bolt 5-1 LW-10299 Shaft 1-8 AN6-32 Bolt 5-1 LW-10305 Gear Assy. 2-13 AN6-34A Bolt 1-12 LW-10320 Sleeve 2-9 AN6C-10A Bolt 7-1 LW-10321 Spring 2-9 AN6C-36A Bolt 7-3 LW-10323 Gear Assy. 2-15 AN737TW82 Clamp 7-5 LW-10327 Shaftgear Assy. 2-15 AN777-8D Elbow 2-11 LW-10332 Lockplate 1-6 AN780-2 Nipple 6-5 LW-10341 Insert 2-1 AN791-2 Elbow 6-5 LW-10342 Body 2-7 AN8-14A Bolt 1-6 LW-10382 Bracket 5-1 AN814-10L Plug 2-11 LW-10409 Fuel Injector 6-7 AN816-4 Nipple 6-5 LW-10481 Pipe 6-3 AN816-4 Nipple 6-7 LW-10482 Housing Assy. 2-1 AN816-6 Nipple 2-15 LW-10483 Pipe 6-3 AN818-4C Nut 6-13 LW-10484 Pipe 6-3 AN819-4C Sleeve 6-13 LW-10493 Elbow Assy. 6-7 AN821-4 Elbow 6-13 LW-10545 Piston 3-3 AN822-6 Elbow 6-11 LW-10551 Gear 1-3 AN824-4 Tee 7-11 LW-10646 Connecting Rod Assy. 3-3 AN833-4 Elbow 6-5 LW-10647 Dowel 1-1 AN837-4 Elbow 6-12 LW-10799 Spacer 2-15 AN839-8D Elbow 7-9 LW-10885 Housing Assy. 2-1 AN844-10D Elbow 2-11 LW-10892 Housing Assy. 2-1 AN893-2 Reducer 6-7 LW-10945 Roller 1-6 AN900-16 “O” Ring 6-2 LW-10977 Roller 1-6 AN901-8A Gasket 2-11 LW-10979 Alternator Assy. 5-3 AN924-4 Nut 6-5 LW-11021 Bearing 1-3 AN924-4 Nut 6-7 LW-11166 Fuel Pump 2-15 AN924-4 Nut 6-10 LW-11228 Crankshaft Assy. 1-5 AN924-4 Nut 6-12 LW-11229 Cr’shft. & Cw’t. Assy. 1-5 AN924-8D Nut 7-9 LW-11281 Pipe 6-3 AN931-12S17 Grommet 3-10 LW-11282 Pipe 6-3 AN932-2 Plug 6-5 LW-11283 Pipe 6-3 AN960-616L Washer 1-12 LW-11284 Pipe 6-3 AN960C616 Washer 7-1 LW-11457 Connecting Rod Assy. 3-3 LW-10020 Fuel Injector 6-5 LW-11485 Tube 3-5 LW-10077 Seat 3-5 LW-11485 Tube 3-5A LW-10077 Seat 3-5A LW-11487 Piston 3-3 LW-10098 Controller 7-5 LW-11518 Shaft 2-5


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NUMERICAL INDEX (CONT.)

PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. LW-11519 Support Assy. 1-3 LW-12098-4-390 Tube Assy. 6-9 LW-11520 Housing Assy. 2-1 LW-12098-4-390 Tube Assy. 6-10 LW-11564 Turbocharger 7-3 LW-12098-4-412 Tube Assy. 6-10 LW-11573 Support Assy. 1-3 LW-12155 Manifold Assy. 6-5 LW-11578 Crankshaft Assy. 1-5 LW-12168 Shaftgear 2-5 LW-11579 Cr’shft. & Cw’t. Assy. 1-5 LW-12170 Adapter Assy. 2-5 LW-11718 Tube 7-9 LW-12186 Nut 3-3 LW-11720 Duct 7-5 LW-12213 Tube Assy. 2-3 LW-11750 Connecting Rod Assy. 3-3 LW-12272 Lockplate 3-5 LW-11754 Camshaft 1-6 LW-12272 Lockplate 3-5A LW-11775 Plug 3-3 LW-12288 Tube 7-9 LW-11795 Spring 3-5 LW-12289 Sleeve 7-9 LW-11795 Spring 3-5A LW-12290 Tank 7-9 LW-11796 Spring 3-5 LW-12311 Camshaft 1-6 LW-11796 Spring 3-5A LW-12312 Camshaft 1-6 LW-11797 Spring 3-5 LW-12335 Crankshaft Assy. 1-5 LW-11797 Spring 3-5A LW-12336 Cr’shft. & Cw’t. Assy. 1-5 LW-11800 Spring 3-5 LW-12347 Plate 2-3 LW-11800 Spring 3-5A LW-12427 Cylinder & Head Assy. 3-1 LW-11839 Body 2-7 LW-12545 Plug 6-1 LW-11866 Spacer Nut 1-12 LW-12545 Plug 6-1A LW-11867 Elbow 7-11 LW-12571 Drive Assy. 2-5 LW-11944-48S70-75 Lead Assy. 4-9 LW-12586 Fuel Injector 6-7 LW-11944-48S90-75 Lead Assy. 4-9 LW-12589 Insert 2-1 LW-11944-72S70-75 Lead Assy. 4-9 LW-12596 Bolt 3-3 LW-12074 Bracket 6-5 LW-12604 Nipple 6-5 LW-12083 Switch 5-5 LW-12604 Nipple 6-8 LW-12085 Switch 5-5 LW-12618 Sump Assy. 6-1 LW-12086 Switch 5-5 LW-12618 Sump Assy. 6-1A LW-12093-5 Coupling 7-1 LW-12620 Ring 6-3 LW-12098-0-134 Tube Assy. 6-9 LW-12621 Pipe 6-3 LW-12098-0-134 Tube Assy. 6-10 LW-12622 Pipe 6-3 LW-12098-0-140 Tube Assy. 6-9 LW-12623 Pipe 6-3 LW-12098-0-140 Tube Assy. 6-10 LW-12624 Pipe 6-3 LW-12098-0-170 Tube Assy. 6-9 LW-12643 Fuel Injector 6-7 LW-12098-0-170 Tube Assy. 6-10 LW-12681 Gasket 4-1 LW-12098-0-200 Tube Assy. 6-9 LW-12681 Gasket 4-3 LW-12098-0-200 Tube Assy. 6-10 LW-12681 Gasket 4-5 LW-12098-0-310 Tube Assy. 6-10 LW-12681 Gasket 4-7 LW-12098-2-256 Tube Assy. 6-10 LW-12688 Seat 3-1 LW-12098-2-276 Tube Assy. 6-9 LW-12700 Hose 2-3 LW-12098-2-296 Tube Assy. 6-10 LW-12706 Adapter 4-3 LW-12098-3-240 Tube Assy. 6-10 LW-12706 Adapter 4-7 LW-12098-3-310 Tube Assy. 6-10 LW-12752 Clamp 2-3 LW-12098-3-320 Tube Assy. 6-10 LW-12754 Sump Assy. 6-1 LW-12098-3-334 Tube Assy. 6-10 LW-12754 Sump Assy. 6-1A LW-12098-3-350 Tube Assy. 6-9 LW-12784-4-260 Hose Assy. 6-13 LW-12098-4-350 Tube Assy. 6-10 LW-12786-3-073 Hose 7-9

9-2 Revised March 2009 – PC-406-2E

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. LW-12795 Gasket 2-9 LW-13422 Connecting Rod Assy. 3-3 LW-12798-4-074 Hose Assy. 7-11 LW-13521 Bearing 3-3 LW-12798-4-340 Hose Assy. 6-12 LW-13641 Cushion 4-5 LW-12798-4S130 Hose 6-9 LW-13643 Gear 4-5 LW-12798-4S204 Hose Assy. 7-11 LW-13680 Crankcase Assy. 1-1 LW-12799-6S074 Hose Assy. 7-11 LW-13683 Bearing 1-3 LW-12799-6S144 Hose Assy. 6-12 LW-13688 Crankshaft Assy. 1-5 LW-12799-6S270 Hose Assy. 7-7 LW-13751 Fitting 6-2 LW-12832 Alternator Assy. 5-3 LW-13752 Plug 6-2 LW-12879-6S120 Hose Assy. 6-12 LW-13753 Fitting 6-2 LW-12892 Thrust Button 3-7 LW-13754 Fitting 6-2 LW-12892 Thrust Button 3-8A LW-13755 Tee 6-2 LW-12911 Gear Assy. 1-8 LW-13774 Impeller 2-7 LW-12913 Thrust Button 2-3 LW-13775 Impeller Assy. 2-7 LW-12914 Gear Assy. 2-3 LW-13790 Shaft 3-7 LW-12920 Tube Assy. 2-3 LW-13790 Shaft 3-8A LW-12968 Housing Assy. 2-1 LW-13792 Seal 1-3 LW-12988 Cylinder & Head Assy. 3-1 LW-13793 Stud 1-1 LW-12993 Cylinder & Head Assy. 3-1 LW-13796 Shaft 1-8 LW-13039 Bracket 5-1 LW-13807 Adapter Assy. 6-4 LW-13107 Pipe 6-3 LW-13808 Crankcase Assy. 1-1 LW-13108 Pipe 6-3 LW-13809 Crankcase Assy. 1-1 LW-13109 Pipe 6-3 LW-13811 Crankcase Assy. 1-1 LW-13110 Pipe 6-3 LW-13813 Crankcase Assy. 1-1 LW-13175-4-102 Hose Assy. 6-12 LW-13818 Crankcase Assy. 1-1 LW-13175-4-172 Hose 6-12 LW-13819 Crankcase Assy. 1-1 LW-13175-4-340 Hose Assy. 6-12 LW-13821 Crankcase Assy. 1-1 LW-13175-4-343 Hose Assy. 6-12 LW-13822 Crankcase Assy. 1-1 LW-13175-4-352 Hose Assy. 6-12 LW-13823 Crankcase Assy. 1-1 LW-13181-6-112 Hose Assy. 6-12 LW-13824 Crankcase Assy. 1-1 LW-13181-6-254 Hose 6-12 LW-13861 Sump Assy. 6-1 LW-13183-6S161 Hose Assy. 6-12 LW-13861 Sump Assy. 6-1A LW-13185-6-114 Hose Assy. 6-12 LW-13864 Sump Assy. 6-1 LW-13192-4S334 Hose Assy. 6-12 LW-13864 Sump Assy. 6-1A LW-13209 Bearing 3-3 LW-13884 Bearing 1-3 LW-13215 Oil Filter 2-9 LW-13885 Bearing 1-3 LW-13264 Pipe 6-3 LW-13888 Screen 6-1A LW-13265 Pipe 6-3 LW-13896 Plug 1-10 LW-13266 Pipe 6-3 LW-13904 Kit 2-9 LW-13267 Pipe 6-3 LW-13906 Oil Filter Assy. 2-9 LW-13321 Seat 3-5 LW-13923 Bushing 3-3 LW-13321 Seat 3-5A LW-13939 Clamp 4-11 LW-13322 Seat 3-5 LW-14021 Shaft 1-10 LW-13322 Seat 3-5A LW-14035 Fitting 6-2 LW-13323 Seat 3-5 LW-14040 Gear Assy. 2-7 LW-13323 Seat 3-5A LW-14057 Clip 4-7 LW-13353 Gasket 6-1 LW-14057 Clip 4-9 LW-13353 Gasket 6-1A LW-14057 Clip 4-11 PC-406-2E – Revised March 2009 9-3

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. LW-14060 Clip 4-7 LW-15574 Starter 5-5 LW-14060 Clip 4-9 LW-15592-5-04 Clamp 6-13 LW-14060 Clip 4-11 LW-15592-5-05 Clamp 3-10 LW-14077 Pin 3-3 LW-15592-8-08 Clamp 7-9 LW-14078 Pin 3-3 LW-15592-8-28 Clamp 6-3 LW-14113 Manifold Assy. 6-7 LW-15628 Seal 1-3 LW-14148 Fitting 6-2 LW-15635 Mag. & Harness Assy. 4-7 LW-14215 Starter 5-5 LW-15636 Magneto 4-7 LW-14230 Cushion 4-1 LW-15637 Mag. & Harness Assy. 4-7 LW-14260 Seal 2-7 LW-15638 Magneto 4-7 LW-14308 Alternator 5-3 LW-15664 Fuel Injector 6-5 LW-14316 Alternator 5-3 LW-157208 Kit 4-1 LW-14319 Alternator 5-3 LW-157208 Kit 4-5 LW-14324 Alternator 5-3 LW-147209 Kit 4-1 LW-14353 Alternator Assy. 5-3 LW-157209 Kit 4-5 LW-14357 Alternator Assy. 5-3 LW-15877 Camshaft 1-6 LW-14382 Fuel Injector 6-5 LW-15895 Regulator 5-3 LW-14439 Sump Assy. 6-1 LW-15971 Fuel Injector 6-5 LW-14439 Sump Assy. 6-1A LW-16054 Crankcase Assy. 1-1 LW-14529 Plug 1-5 LW-16059 Crankshaft Assy. 1-5 LW-14576 Manifold Assy. 6-5 LW-16064 Support Assy. 1-3 LW-14610 Piston 3-3 LW-16266-10-13 Clamp 6-9 LW-14706 Housing Assy. 2-1 LW-16266-10-13 Clamp 6-10 LW-14725 Gage Assy. 1-3 LW-16266-10-75 Clamp 6-9 LW-14726 Gage Assy. 1-3 LW-16266-10-75 Clamp 6-10 LW-14753 Gage Assy. 1-3 LW-16266-10-75 Clamp 7-7 LW-14757 Gage Assy. 1-3 LW-16266-25-25 Clamp 6-9 LW-14758 Gage Assy. 1-3 LW-16266-25-25 Clamp 6-10 LW-14760 Gage Assy. 1-3 LW-16266-25-38 Clamp 2-3 LW-14763 Gage Assy. 1-3 LW-16266-25-38 Clamp 2-5 LW-14765 Gage Assy. 1-3 LW-16266-25-50 Clamp 4-11 LW-14766 Gage Assy. 1-3 LW-16266-25-50 Clamp 6-12 LW-14769 Gage Assy. 1-3 LW-16266-25-63 Clamp 6-12 LW-14780 Gage Assy. 1-6 LW-16266-25-63 Clamp 7-7 LW-14820 Ring 1-6 LW-16266-25-63 Clamp 7-11 LW-14910 Coupling 4-1 LW-16266-25-75 Clamp 7-9 LW-14954 Bearing 3-3 LW-163005-2 Magneto 4-1 LW-14970 Camshaft 1-6 LW-163005-11 Magneto 4-1 LW-14995 Spring 3-5 LW-163045-3 Magneto 4-1 LW-14995 Spring 3-5A LW-16475 Seat 3-5 LW-15394 Fitting 6-2 LW-16475 Seat 3-5A LW-15416 Adapter Assy. 4-1 LW-16562 Nipple 6-9 LW-15473 Fuel Pump 2-15 LW-16562 Nipple 6-11 LW-15506 Fuel Pump 2-15 LW-16562 Nipple 6-12 LW-15533 Manifold Assy. 6-5 LW-16591 Mag. & Harness Assy. 4-7 LW-15571 Starter 5-5 LW-17160 Crankshaft Assy. 1-5 LW-15572 Starter 5-5 LW-17166 Cranksahft Assy. 1-5 LW-15573 Starter 5-5 LW-17168 Crankshaft Assy. 1-5 9-4 Revised March 2009 – PC-406-2E

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. LW-17170 Crankshaft Assy. 1-5 LW-349365-9 Magneto 4-3 LW-17171 Crankshaft Assy. 1-5 LW-349365-10 Magneto 4-3 LW-17173 Crankshaft Assy. 1-5 LW-382555-13 Magneto 4-5 LW-17246 Crankshaft Assy. 1-5 LW-382698 Kit 4-5 LW-17249 Crankshaft Assy. 1-5 LW-385124-111 Magneto 4-5 LW-17250 Crankshaft Assy. 1-5 LW-385124-124 Magneto 4-5 LW-17254 Crankshaft Assy. 1-5 LW-51360-29 Magneto 4-3 LW-17273 Cr’shft. & Cw’t. Assy. 1-5 LW-51360-54 Magneto 4-3 LW-17276 Cr’shft. & Cw’t. Assy. 1-5 LW-52305-1 Magneto Kit Assy. 4-3 LW-17277 Cr’shft. & Cw’t. Assy. 1-5 LW-682605-13 Magneto 4-5 LW-17281 Cr’shft. & Cw’t. Assy. 1-5 LW-684400-303 Harness 4-5 LW-18023 Crankcase Assy. 1-1 LW-684409-102 Harness 4-5 LW-18038 Gasket 7-9 LW-684409-106 Harness 4-5 LW-18047 Starter 5-5 LW-684412-106 Harness 4-5 LW-18108 Impeller 2-7 LW-685144-112 Magneto 4-5 LW-18109 Impeller 2-7 LW-685144-114 Magneto 4-5 LW-18110 Impeller Assy. 2-7 LW-720410-3 Harness Assy. 4-13 LW-18111 Fuel Injector 6-5 LW-720510-1 Harness Assy. 4-13 LW-18265 Nozzle 6-5 LW-720510-4 Harness Assy. 4-13 LW-18265 Nozzle 6-7 LW-M-2375 Plate 4-9 LW-18267 Nozzle Assy. 6-5 LW-M-2375 Plate 4-11 LW-18267 Nozzle Assy. 6-7 LW-M-2403 Harness Assy. 4-11 LW-18661 Seal 3-5 LW-M-2404 Harness Assy. 4-11 LW-18661 Seal 3-5A LW-M-2409 Harness Assy. 4-11 LW-19047 Cylinder & Head Assy. 3-1 LW-M-2410 Harness Assy. 4-11 LW-19296 Gasket 3-8 LW-M-2412 Harness Assy. 4-11 LW-19296 Gasket 3-8B LW-M-2413 Harness Assy. 4-11 LW-25-.50 Bolt 6-6 LW-M-2424 Harness Assy. 4-11 LW-25-.50 Bolt 6-8 LW-M-2425 Harness Assy. 4-11 LW-25-0.75 Bolt 2-9 LW-M-2427 Harness Assy. 4-9 LW-25-0.75 Bolt 6-11 LW-M-2428 Harness Assy. 4-9 LW-25-0.94 Bolt 6-1 M-1735-23 Lead Assy. 4-7 LW-25-0.94 Bolt 6-1A M-1735-26 Lead Assy. 4-7 LW-25-1.13 Bolt 6-1 M-1735-32 Lead Assy. 4-7 LW-25-1.13 Bolt 6-1A M-1735-33 Lead Assy. 4-7 LW-25-1.25 Bolt 6-1 M-1735-35 Lead Assy. 4-7 LW-25-1.25 Bolt 6-1A M-1735-39 Lead Assy. 4-7 LW-31H.75 Bolt 5-1 M-1735-41 Lead Assy. 4-7 LW-31-1.88 Bolt 2-15 M-1867-72 Lead Assy. 4-9 LW-349235-3 Magneto 4-1 M-1869-48 Lead Assy. 4-9 LW-349235-4 Magneto 4-1 M-1985-48 Lead Assy. 4-12 LW-349285-1 Magneto 4-1 M-1985-72 Lead Assy. 4-12 LW-349285-7 Magneto 4-1 MS124703 Insert 2-1 LW-349305-1 Magneto 4-1 MS16625-1081 Ring 1-8 LW-349305-1 Magneto 4-3 MS16625-1100 Ring 2-9 LW-349305-3 Magneto 4-3 MS20500-624 Nut 7-1 LW-349365-3 Magneto 4-3 MS20500-624 Nut 7-3 LW-349365-6 Magneto 4-3 MS20822-4 Elbow 6-5 PC-406-2E – Revised March 2009 9-5

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. MS20822-6 Elbow 2-3 STD-82 Screw 6-8 MS20822-6 Elbow 2-5 STD-91 Plug 6-1 MS20822-6 Elbow 6-9 STD-91 Plug 6-1A MS20822-6-6 Elbow 2-11 STD-95 Key 2-5 MS20822-6-6 Elbow 7-7 STD-148 Nipple 6-5 MS20823-4 Elbow 6-5 STD-148 Nipple 6-7 MS20823-4 Elbow 7-11 STD-148 Nipple 6-8 MS20823-6 Elbow 2-15 STD-160 Washer 1-12 MS20823-8 Elbow 2-11 STD-160 Washer 2-5 MS20823-6D Elbow 3-1 STD-160 Washer 2-7 MS21919G7 Clip 4-9 STD-160 Washer 2-9 MS21919-G12 Clip 4-9 STD-160 Washer 2-13 MS29512-4 Seal 6-5 STD-160 Washer 3-7 MS29512-4 Seal 6-7 STD-160 Washer 3-8A MS29512-6 Seal 6-7 STD-160 Washer 4-11 MS29512-8 Seal 7-9 STD-160 Washer 6-1 MS29512-10 Seal 2-11 STD-160 Washer 6-1A STD-8 Washer 1-12 STD-160 Washer 6-3 STD-8 Washer 2-5 STD-160 Washer 6-6 STD-8 Washer 2-7 STD-160 Washer 6-8 STD-8 Washer 2-9 STD-160 Washer 6-11 STD-8 Washer 2-13 STD-160 Washer 7-5 STD-8 Washer 4-9 STD-160 Washer 7-9 STD-8 Washer 4-11 STD-208 Seal 2-13 STD-8 Washer 6-1 STD-213 Seal 2-15 STD-8 Washer 6-1A STD-251 Washer 3-10 STD-8 Washer 6-3 STD-251 Washer 4-13 STD-8 Washer 6-11 STD-251 Washer 6-6 STD-8 Washer 7-5 STD-251 Washer 6-8 STD-19 Dowel 1-10 STD-294 Gasket 2-9 STD-28 Washer 7-5 STD-294 Gasket 2-11 STD-33 Washer 1-12 STD-425 Washer 1-3 STD-33 Washer 2-15 STD-425 Washer 4-9 STD-33 Washer 7-9 STD-425 Washer 4-11 STD-35 Washer 1-10 STD-425 Washer 6-9 STD-35 Washer 2-3 STD-425 Washer 6-11 STD-35 Washer 2-5 STD-425 Washer 6-12 STD-35 Washer 2-7 STD-425 Washer 7-7 STD-35 Washer 2-15 STD-425 Washer 7-9 STD-35 Washer 3-8 STD-475 Washer 1-10 STD-35 Washer 3-8B STD-475 Washer 2-3 STD-35 Washer 5-1 STD-475 Washer 2-5 STD-35 Washer 5-5 STD-475 Washer 2-15 STD-35 Washer 6-5 STD-475 Washer 3-8 STD-35 Washer 6-7 STD-475 Washer 3-8B STD-35 Washer 7-11 STD-475 Washer 4-1 STD-68 Pin 5-1 STD-475 Washer 4-3 STD-82 Screw 6-6 STD-475 Washer 4-5 9-6 Revised March 2009 – PC-406-2E

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. STD-475 Washer 4-7 STD-921 Screw 6-11 STD-475 Washer 5-5 STD-949 Bushing 7-7 STD-475 Washer 6-7 STD-969 Screw 4-13 STD-475 Washer 7-11 STD-1002 Ring 2-5 STD-514 Dowel 1-1 STD-1006 Ring 2-5 STD-551 Plug 6-1 STD-1045 Gasket 1-3 STD-551 Plug 6-1A STD-1065 Dowel 1-5 STD-553 Screw 4-11 STD-1084 Screw 6-9 STD-557 Dowel 1-1 STD-1204 Bolt 2-7 STD-596 Nut 1-12 STD-1204 Bolt 7-5 STD-665 Screw 7-9 STD-1211 Plug 1-5 STD-670 Nut 3-10 STD-1215 Bolt 2-7 STD-670 Nut 4-9 STD-1215 Bolt 4-11 STD-670 Nut 4-11 STD-1215 Bolt 6-3 STD-670 Nut 6-9 STD-1221 Ring 1-10 STD-670 Nut 6-11 STD-1227 Washer 2-7 STD-670 Nut 6-12 STD-1339 Plug 1-1 STD-670 Nut 6-13 STD-1339 Plug 2-1 STD-670 Nut 7-7 STD-1339 Plug 2-7 STD-670 Nut 7-9 STD-1339 Plug 6-13 STD-673 Nut 6-9 STD-1373 Insert 6-7 STD-678 Washer 1-12 STD-1409 Nut 1-12 STD-678 Washer 7-9 STD-1409 Nut 2-7 STD-684 Nipple 3-10 STD-1410 Nut 1-10 STD-690 Washer 5-1 STD-1410 Nut 2-3 STD-692 Screw 3-10 STD-1410 Nut 2-5 STD-692 Screw 4-9 STD-1410 Nut 2-15 STD-692 Screw 4-11 STD-1410 Nut 3-8 STD-692 Screw 6-9 STD-1410 Nut 3-8B STD-692 Screw 6-11 STD-1410 Nut 4-1 STD-696 Washer 4-9 STD-1410 Nut 4-3 STD-696 Washer 4-11 STD-1410 Nut 4-5 STD-696 Washer 4-13 STD-1410 Nut 4-7 STD-713 Pin 5-1 STD-1410 Nut 5-5 STD-761 Pin 4-7 STD-1410 Nut 6-5 STD-783 Plug 1-10 STD-1410 Nut 6-7 STD-783 Plug 2-1 STD-1411 Nut 1-12 STD-784 Plug 2-1 STD-1411 Nut 2-5 STD-784 Plug 2-11 STD-1411 Nut 2-9 STD-798 Dowel 1-10 STD-1411 Nut 2-13 STD-847 Screw 1-6 STD-1411 Nut 3-5 STD-860 Screw 6-9 STD-1411 Nut 3-5A STD-860 Screw 6-11 STD-1411 Nut 3-7 STD-860 Screw 6-12 STD-1411 Nut 3-8A STD-860 Screw 6-13 STD-1411 Nut 4-11 STD-860 Screw 7-7 STD-1411 Nut 6-1 STD-872 Nut 1-12 STD-1411 Nut 6-1A STD-872 Nut 5-1 STD-1411 Nut 6-11 PC-406-2E – Revised March 2009 9-7

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. STD-1411 Nut 7-9 STD-1908 Washer 6-6 STD-1414 Bolt 1-12 STD-1916 Screw 3-8 STD-1414 Bolt 2-7 STD-1916 Screw 3-8B STD-1416 Bolt 1-12 STD-1916 Screw 6-11 STD-1419 Bolt 1-12 STD-1925 Screw 3-7 STD-1419 Bolt 7-9 STD-1925 Screw 3-8 STD-1420 Nut 2-7 STD-1925 Screw 3-8A STD-1420 Nut 5-1 STD-1925 Screw 3-8B STD-1420 Nut 5-5 STD-1925 Screw 6-13 STD-1623 Insert 1-1 STD-1930 Hose 2-3 STD-1646 Bolt 1-12 STD-1930 Hose 2-5 STD-1663 Hose 7-9 STD-1931 Bolt 2-7 STD-1667 Ring 2-5 STD-1932 Bushing 7-1 STD-1685 Nut 7-9 STD-1946 Bolt 7-9 STD-1685 Nut 7-11 STD-2043 Nut 7-1 STD-1686 Screw 3-10 STD-2044 Nut 4-9 STD-1727 Washer 4-1 STD-2049 Nut 6-1 STD-1727 Washer 4-3 STD-2049 Nut 6-1A STD-1727 Washer 4-7 STD-2060 Bolt 7-3 STD-1727 Washer 5-1 STD-2078 Dowel 1-5 STD-1727 Washer 5-5 STD-2084 Bolt 1-12 STD-1763 Locknut 6-5 STD-2090 Nut 3-8 STD-1763 Locknut 6-7 STD-2090 Nut 3-8B STD-1774 Pin 2-3 STD-2150 Bolt 2-7 STD-1774 Pin 2-13 STD-2156 Bolt 5-5 STD-1774 Pin 2-15 STD-2166 Elbow 6-5 STD-1815 Nut 7-3 STD-2166 Elbow 6-7 STD-1821 Hose 3-10 STD-2167 Screw 1-8 STD-1838 Bolt 2-3 STD-2168 Nut 1-8 STD-1838 Bolt 2-5 STD-2180 Hose 3-10 STD-1838 Bolt 5-1 06E19769-1.00 Gasket 6-1 STD-1851 Bolt 5-1 06E19769-1.00 Gasket 6-1A STD-1856 Screw 2-9 10-620039-58 Lead Assy. 4-5 STD-1872 Insert 3-1 10-620039-72 Lead Assy. 4-5 STD-1874 Screw 4-9 10-620039-74 Lead Assy. 4-5 STD-1874 Screw 4-11 10-620039-100 Lead Assy. 4-5 STD-1874 Screw 4-13 10-620039-104 Lead Assy. 4-5 STD-1875 Bolt 2-7 10-620044-84 Lead Assy. 4-5 STD-1882 Screw 2-15 10-720631-48 Lead Assy. 4-5 STD-1889 Bolt 5-5 10-720631-78 Lead Assy. 4-5 STD-1896 Screw 7-5 10-720632-48 Lead Assy. 4-13 STD-1901 Stud 6-1 10-720633-48 Lead Assy. 4-5 STD-1901 Stud 6-1A 10-720633-78 Lead Assy. 4-5 STD-1902 Bolt 6-7 15B21201 Spring 3-5 STD-1902 Bolt 7-11 15B21201 Spring 3-5A STD-1904 Bolt 2-7 15B21319 Socket 3-5 STD-1905 Bolt 2-7 15B21319 Socket 3-5A STD-1907 Screw 6-5 15B26066 Plunger Assy. 3-5 9-8 Revised March 2009 – PC-406-2E

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. 15B26066 Plunger Assy. 3-5A 17F21188 Rocker Assy. 3-8A 15F19957-34 Rod Assy. 3-7 25C-8 Stud 3-5 15F19957-34 Rod Assy. 3-8A 25C-9 Stud 3-1 15F19957-35 Rod Assy. 3-7 25C-10 Stud 2-9 15F19957-35 Rod Assy. 3-8A 25C-10 Stud 6-1 15F19957-36 Rod Assy. 3-7 25C-10 Stud 6-1A 15F19957-36 Rod Assy. 3-8A 25C-12 Stud 2-1 15F19957-37 Rod Assy. 3-7 25C-22 Stud 2-1 15F19957-37 Rod Assy. 3-8A 31C-12 Stud 1-1 15F19957-55 Rod Assy. 3-7 31C-12 Stud 2-1 15F19957-55 Rod Assy. 3-8A 31C-12 Stud 3-1 15F19957-56 Rod Assy. 3-7 31C-12 Stud 6-1 15F19957-56 Rod Assy. 3-8A 31C-12 Stud 6-1A 15F19957-57 Rod Assy. 3-7 31C-12 Stud 6-7 15F19957-57 Rod Assy. 3-8A 31C-13 Stud 1-1 15F19957-58 Rod Assy. 3-7 31C-13 Stud 2-1 15F19957-58 Rod Assy. 3-8A 31C-13 Stud 3-1 15F21362-19 Rod Assy. 3-7 31C-14 Stud 1-1 15F21362-19 Rod Assy. 3-8A 31C-14 Stud 2-3 15F21362-20 Rod Assy. 3-7 31C-14 Stud 2-5 15F21362-20 Rod Assy. 3-8A 31C-14 Stud 6-1 15F21362-21 Rod Assy. 3-7 31C-14 Stud 6-1A 15F21362-21 Rod Assy. 3-8A 31C-14 Stud 6-7 15F21362-22 Rod Assy. 3-7 31C-15 Stud 6-7 15F21362-22 Rod Assy. 3-8A 31C-16 Stud 1-1 15F21362-23 Rod Assy. 3-7 31C-16 Stud 2-1 15F21362-23 Rod Assy. 3-8A 31C-16 Stud 2-3 17A23937 Valve 3-5 31C-17 Stud 6-1 17A23937 Valve 3-5A 31C-17 Stud 6-1A 17A23938 Valve 3-5 31C-18 Stud 2-1 17A23938 Valve 3-5A 31C-19 Stud 2-1 17A23943 Valve 3-5 31C-22 Stud 6-1 17A23943 Valve 3-5A 31C-22 Stud 6-1A 17A23946 Valve 3-5 31C-24 Stud 1-1 17A23946 Valve 3-5A 31C-24 Stud 6-1 17B23935 Valve 3-5 31C-24 Stud 6-1A 17B23935 Valve 3-5A 31C-27 Stud 6-1 17B23936 Valve 3-5 31C-27 Stud 6-1A 17B23936 Valve 3-5A 31C-35 Stud 1-1 17C19386 Cap 3-5 31CD-12 Stud 1-1 17C19386 Cap 3-5A 31CD-17 Stud 2-1 17C21191 Key 3-5 31CD-22 Stud 2-1 17C21191 Key 3-5A 38-13 Stud 1-1 17F19357 Rocker Assy. 3-7 38-22 Stud 1-1 17F19357 Rocker Assy. 3-8A 38D-17 Stud 1-1 17F21187 Rocker Assy. 3-7 50-15 Stud 1-1 17F21187 Rocker Assy. 3-8A 383-B Nut 3-8 17F21188 Rocker Assy. 3-7 383-B Nut 3-8B PC-406-2E – Revised March 2009 9-9

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. 1028-B Ball 1-3 61166 Thrust Button 2-13 1102 Plug 1-1 61166 Thrust Button 2-15 1102 Plug 1-5 61173 Gasket 2-9 1102 Plug 2-1 61174 Shaft 2-7 1102 Plug 2-3 61183 Gasket 2-13 1102 Plug 3-1 61247 Cover 3-7 1102 Plug 6-1 61247 Cover 3-8A 1102 Plug 6-1A 61260 Flange 3-8 1102 Plug 6-4 61260 Flange 3-8B 1102 Plug 6-5 61400 Stud 2-1 1102 Plug 6-8 61400 Stud 6-1 1182-B3 Spark Plug 4-7 61400 Stud 6-1A 1182-D4 Spark Plug 4-5 61503 Sleeve 3-5 1182-G6 Spark Plug 4-5 61503 Sleeve 3-5A 1182-J3 Spark Plug 4-11 61510 Plug 1-5 1182-J3 Spark Plug 4-13 61544 Plunger 1-8 1182-K4 Spark Plug 4-9 61548 Nameplate 6-1 1182-N3 Spark Plug 4-11 61548 Nameplate 6-1A 1182-N3 Spark Plug 4-13 61665 Gear 4-3 1182-N4 Spark Plug 4-13 61665 Gear 4-7 1182-Q5 Spark Plug 4-11 62224 Gasket 4-1 1182-U5 Spark Plug 4-5 62224 Gasket 4-3 1540 Plug 2-11 62224 Gasket 4-7 8313 Gasket 2-13 62388 Cap 3-5 50004-018 “O” Ring 6-2 62388 Cap 3-5A 50004-027 “O” Ring 6-2 62417 Plug 2-11 50004-111 “O” Ring 6-2 62817 Screen Assy. 2-9 57A21009 Separator 6-2 62833 Regulator 5-3 57B19829 Valve 6-2 65007 Retainer 1-1 60009 Key 3-5 65441 Seat 3-5 60009 Key 3-5A 65441 Seat 3-5A 60028 Guide 3-1 65614 Plug 3-10 60096 Gasket 2-15 65614 Plug 4-13 60430 Cover 2-13 66224 Gasket 6-5 60733 Shim 7-3 66224 Gasket 6-7 60746 Impeller 2-7 66610 Bushing 3-1 60803 Strap 1-12 66670 Bushing 3-1 60828 Plug 3-3 66713 Guide 3-1 60886 Belt 5-3 66728 Washer 3-5 61084 Spring 1-3 66728 Washer 3-5A 61098 Adapter Assy. 2-13 66732 Gasket 3-7 61155 Gear 1-6 66732 Gasket 3-8A 61156 Lockplate 1-6 66796 Insert 3-1 61163 Gear 4-1 67193 Gasket 3-7 61163 Gear 4-3 67193 Gasket 3-8A 61163 Gear 4-7 67195 Flange 3-8 61166 Thrust Button 2-7 67195 Flange 3-8B 9-10 Revised March 2009 – PC-406-2E

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. 68129 Gasket 6-7 71744 Generator 5-3 68315 Gasket 2-3 71745 Regulator 5-3 68317 Shaftgear 1-10 71894 Seat 3-1 68484 Tube 1-5 71903 Bushing 1-6 68593 Spacer 2-13 71907 Washer 1-6 68759 Tube Assy. 3-10 71910 Clamp 4-11 68760 Tube Assy. 3-10 71973 Gasket 6-3 68761 Tube Assy. 3-10 72050 Key 3-5 68767 Generator 5-3 72050 Key 3-5A 68795 Cover Assy. 3-7 72053 Gasket 1-10 68795 Cover Assy. 3-8A 72053 Gasket 2-3 69106 Cover 1-10 72057 Seat 3-1 69159 Adapter Assy. 2-15 72058 Seat 3-1 69164 Gasket 2-15 72059 Gasket 1-3 69260 Insert 3-1 72060 Bushing 1-5 69335 Plug 6-1 72061 Bushing 1-5 69335 Plug 6-1A 72062 Bushing 1-6 69510 Housing 2-9 72074 Bushing 1-5 69532 Seat 3-5 72075 Seal 1-3 69532 Seat 3-5A 72091 Ring 1-3 69551 Gasket 1-10 72158 Bushing 1-1 69602 Connection 6-1 72205 Regulator 5-3 69602 Connection 6-1A 72212 Seat 3-1 69603 Hose 6-3 72231 Gear Assy. 2-15 69675 Connector 2-11 72255 Shroud Tube Assy. 3-5 69796 Dowel 1-1 72255 Shroud Tube Assy. 3-5A 70003 Pipe 6-3 72312 Ring 1-3 70310 Seal 3-5 72343 Stabilizer 3-1 70310 Seal 3-5A 72344 Stabilizer 3-1 70419 Bracket 5-1 72351 Screw 4-9 70455 Gasket 1-10 72351 Screw 4-11 70484 Screen 6-1 72376 Elbow 7-5 70484 Screen 6-1A 72376 Elbow 7-11 70485 Pipe 6-3 72377 Elbow 6-11 71140 Fitting 2-11 72377 Elbow 6-12 71481 Ring 3-8 72377 Elbow 7-7 71481 Ring 3-8B 72377 Elbow 7-11 71549 Washer 3-7 72378 Cover 1-10 71549 Washer 3-8A 72378 Cover 2-3 71596 Washer 1-10 72390 Elbow 7-9 71596 Washer 2-3 72413 Fitting 2-11 71596 Washer 2-13 72495 Gear 4-1 71610 Hook 3-10 72566 Gear 1-3 71611 Retainer 3-10 72626 Shaft 3-7 71620 Bolt 2-11 72626 Shaft 3-8A 71623 Washer 2-11 72702 Tube Assy. 3-10 71712 Pipe 6-3 72703 Tube Assy. 3-10 71713 Pipe 6-3 72710 Cover 3-7 PC-406-2E – Revised March 2009 9-11

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. 72710 Cover 3-8A 74070 Elbow 6-11 72801 Counterweight Assy. 1-6 74117 Bracket 7-9 72815 Bracket 4-11 74139 Adapter Assy. 6-3 72815 Bracket 6-12 74230 Guide 3-1 72834 Cover 3-10 74241 Ring 3-3 72877 Body 1-3 74291 Regulator 5-3 72962 Thrust Button 2-13 74292 Regulator 5-3 72970 Gear Assy. 2-13 74323 Strut 5-1 73027 Tube Assy. 3-10 74324 Bracket 5-1 73032 Gasket 6-7 74325 Link 5-1 73061 Body 1-3 74389 Bushing 3-7 73117 Valve 3-5 74389 Bushing 3-8A 73117 Valve 3-5A 74494 Plate 3-8 73136 Bracket 6-9 74494 Plate 3-8B 73136 Bracket 6-10 74556 Fuel Injector 6-5 73136 Bracket 6-11 74597 Bracket 6-5 73143 Elbow 2-11 74598 Bracket 6-5 73143 Elbow 7-11 74636 Rocker Assy. 3-7 73152 Bracket 4-9 74636 Rocker Assy. 3-8A 73152 Bracket 6-9 74637 Bushing 3-7 73152 Bracket 6-11 74637 Bushing 3-8A 73161 Spacer 6-5 74661 Relay 5-3 73161 Spacer 6-7 74708 Crankshaft Assy. 1-5 73249 Washer 1-10 74710 Tube 1-5 73250 Washer 1-10 74711 Plug 1-5 73251 Washer 1-10 74804 Relay 5-3 73252 Washer 1-10 74808 Tube Assy. 3-10 73314 Gasket 7-5 74842 Spacer 6-5 73319 Hose Assy. 7-11 74847 Fuel Injector 6-7 73346 Flange 6-3 74849 Elbow Assy. 6-7 73383 Lockplate 5-1 74880 Alternator Assy. 5-3 73772 Nozzle Assy. 1-1 74887 Spacer 3-8 73810 Bushing 1-6 74887 Spacer 3-8B 73818 Gasket 2-1 74966 Crankshaft Assy. 1-5 73843 Clamp 6-11 74996 Gear Assy. 1-8 73857 Ring 3-3 75009 Bracket 6-5 73878 Valve 3-5 75009 Bracket 6-8 73937 Fuel Injector 6-5 75030 Support Assy. 1-3 73944 Elbow 7-5 75061 Bolt 3-3 73966 Spacer 3-7 75072 Gear Assy. 1-8 73966 Spacer 3-8A 75084 Tube Assy. 3-10 73966 Spacer 6-5 75089 Piston 3-3 73966 Spacer 6-10 75095 Divider 6-5 74065 Ring 1-3 75095 Divider 6-7 74068 Ring 1-3 75118 Gasket 3-8 74070 Elbow 2-3 75118 Gasket 3-8B 74070 Elbow 2-5 75118 Gasket 7-1 74070 Elbow 6-9 75130 Adapter Assy. 6-7 9-12 Revised March 2009 – PC-406-2E

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. 75149 Tube Assy. 3-10 76143 Housing Assy. 2-1 75153 Adapter Assy. 2-3 76144 Housing Assy. 2-1 75154 Stud 1-1 76145 Housing Assy. 2-1 75157 Crankshaft Assy. 1-5 76157 Belt 5-3 75165 Clip 2-3 76165 Alternator Assy. 5-3 75165 Clip 2-5 76167 Alternator Assy. 5-3 75166 Tube Assy. 2-3 76220 Stud 1-12 75167 Tube Assy. 2-3 76302 Pump 2-5 75220 Alternator Assy. 5-3 76255 Tee 7-11 75257 Gage Assy. 1-3 76428 Crankshaft Assy. 1-5 75278 Manifold Assy. 6-5 76510 Gasket 2-9 75278 Manifold Assy. 6-7 76534 Shim 5-1 75279 Manifold Assy. 6-5 76539 Seat 2-9 75280 Manifold Assy. 6-5 76703 Fuel Injector 6-5 75337 Baffle Assy. 3-10 76734 Zip Strap 4-7 75338 Baffle Assy. 3-10 76734 Zip Strap 4-9 75339 Baffle Assy. 3-10 76734 Zip Strap 4-11 75380 Link 5-1 76772 Hose 6-13 75444 Adapter Assy. 6-4 76808 Sump Assy. 6-1 75447 Nipple 6-5 76808 Sump Assy. 6-1A 75447 Nipple 6-8 76868 Bracket 6-9 75545 Adapter Assy. 2-3 76868 Bracket 6-10 75560 Bushing 1-5 76923-48S70-63 Lead Assy. 4-11 75561 Bushing 1-6 76923-48S90-63 Lead Assy. 4-11 75608 Flange 7-1 76923-48S90-63 Lead Assy. 4-12 75686 Elbow 6-12 76923-48S110-63 Lead Assy. 4-11 75735 Tube 1-3 76923-72S110-63 Lead Assy. 4-11 75736 Tube 1-3 76961 Clamp 4-7 75739 Nipple 2-3 77194 Fuel Injector 6-7 75739 Nipple 7-7 77309 Bushing 1-8 75767 Tube 1-3 77309 Bushing 2-15 75838 Guide 3-1 77410 Bracket 4-11 75888 Stud 2-1 77416 Plug 1-5 75906 Gasket 3-7 77417 Crankshaft Assy. 1-5 75906 Gasket 3-8A 77443 Fuel Pump 2-15 75924 Shaftgear 2-15 77446 Pipe 7-1 75944 Valve Assy. 2-9 77450 Connecting Rod Assy. 3-3 75965 Clamp 4-1 77453 Pipe 7-1 75965 Clamp 4-3 77455 Pipe 7-1 75965 Clamp 4-5 77457 Pipe 7-1 76026 Belt 5-3 77458 Pipe 7-1 76028 Link 5-1 77459 Pipe 7-1 76097 Camshaft 1-6 77478 Strut 7-3 76110 Housing Assy. 2-1 77479 Strut 7-3 76111 Housing Assy. 2-1 77480 Strut 7-3 76118 Spacer 1-8 77481 Bracket 7-3 76119 Shield 2-1 77499 Transition Assy. 7-1 76121 Shaft Assy. 1-8 77540 Gasket 7-5 PC-406-2E – Revised March 2009 9-13

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PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. 77516 Housing Assy. 2-1 77920 Fuel Injector 6-7 77528 Sump Assy. 6-1 77926 Tube Assy. 6-12 77528 Sump Assy. 6-1A 77947 Tube Assy. 7-11 77544 Cylinder & Head Assy. 3-1 77950 Tube Assy. 7-7 77546 Hose 7-5 77955 Sleeve 7-9 77547 Bracket 6-8 77962 Adapter 1-3 77548 Manifold Assy. 6-7 77997 Housing Assy. 2-1 77569 Seal 6-3 78025 Bracket 6-13 77575 Manifold 6-13 78059 Relay 5-3 77578 Manifold 6-13 78060 Relay 5-3 77579 Support Assy. 1-3 78067 Elbow 2-15 77611 Gasket 3-8 78073 Lockplate 7-3 77611 Gasket 3-8B 78077 Flange 7-1 77670 Shield 7-5 78084 Gasket 7-1 77674 Tube 7-9 78126 Tube Assy. 6-12 77675 Tube 7-9 78134 Crankshaft Assy. 1-5 77708 Washer 2-5 78191 Elbow 7-9 77720 Adapter Assy. 2-5 78353 Blanket 7-3 77743 Harness Assy. 4-7 78368 Pin 1-8 77745 Harness Assy. 4-7 78528 Body Assy. 2-7 77758 Controller 7-5 78530 Shaft 2-7 77775 Tube Assy. 2-5 78626 Tube Assy. 1-3 77808 Valve Assy. 1-3 78741 Pipe 6-3 77812 Duct 7-5 78742 Pipe 6-3 77813 Gasket 7-11 78743 Pipe 6-3 77814 Adapter 7-11 78744 Pipe 6-3 77822 Adapter Assy. 6-7 78805 Manifold Assy. 6-7 77851 Crankshaft Assy. 1-5 78844 Hose 7-9 77852 Base Assy. 2-9 78914 Connection 6-1 77853 Housing Assy. 2-9 78914 Connection 6-1A 77872 Bushing 1-10 78981 Pipe 6-3 77874 Gear Assy. 1-10 78982 Pipe 6-3 77875 Gear 1-10 78983 Pipe 6-3 77885 Fuel Injector 6-7 78984 Pipe 6-3 77895 Elbow Assy. 6-7 79001 Pipe 6-3 77911 Valve 7-1 79002 Pipe 6-3 77915 Elbow 6-8 79004 Pipe 6-3 77917 Tee 7-7 79028 Tee 7-7 9-14 Revised March 2009 – PC-406-2E

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