lube oil blending plant 2012

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SADIKUN LUBE OIL BLENDING PLANT PT. SADIKUN NIAGAMAS RAYA Jalan P. Diponegoro Km 40 No.62 Tambun, Jawa Barat Indonesia

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LUBE OIL BLENDING PLANT

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Page 1: Lube Oil Blending Plant 2012

SADIKUN LUBE OIL BLENDING PLANT

PT. SADIKUN NIAGAMAS RAYA

Jalan P. Diponegoro Km 40 No.62 Tambun,

Jawa Barat Indonesia

Page 2: Lube Oil Blending Plant 2012

Sertifikat Quality

Page 3: Lube Oil Blending Plant 2012

Lubricant : Automotive Industrial Metal Working Fluid & Spesialty Lubricant

OEM Approval :

Product Introduction

Page 4: Lube Oil Blending Plant 2012

OEM Approval :

Page 5: Lube Oil Blending Plant 2012

Automotive� Brake Fluid DOT 4

� ATF Dexron II

� Automotive Gear Oil

� Diesel Engine Oil

� Heavy Duty Diesel Engine Oil

� High Perfomance Diesel Engine Oil

� Multi grade Diesel Engine mineral Oil

� Multi grade gasoline Engine mineral Oil

� Etc

Page 6: Lube Oil Blending Plant 2012

Industrial Lubricant� Industrial Gear Lubricant

� Heat Tranfer Oil

� Synthetic Turbin Oil

� Mineral Gas and Steam Turbin oils

� Fire Resistant Hydraulic Fluid

� Hydraulic Lubricant

� Mineral Compessor Lubricant

� Synthetic Compressor Lubricant

� Circulating Oil

� Etc

Page 7: Lube Oil Blending Plant 2012

Metal Working Fluid & Spesialty Lubricant

� Metal Working Fluids

� Semi Synthetic Metal Working Fluids

� Grinding Fluid

� Electrical Discharge Machine

� Honing Metal Oil

� Metal Forming Lubricants

� Extreme Pressure Neat Cutting Oil

� RustGard

� Slideway Oil

� Etc

Page 8: Lube Oil Blending Plant 2012

Total Capasity Product� T Dec Ss 1 = 1,5 KL x 3 Shift = 4,5 KL� TB Ss 1 = 3 KL x 3 Shift = 9 KL� T B V & VI = 40 KL x 3 Shift = 120 KL� T Dec 5 & 6 = 6 KL x 3 Shift = 18 KL� T Dum 5 & 6 = 1.5 KL x 3Shift = 4.5 KL� Total Kapasitas = 156 KL x 300 Hari kerja

= 46.800 KL/Year

� Produce Base on Demand , Spesial Order and Minimum Quantity stocks. (Zero Inventory and Just in time order, minimum stocks maximum order)

Page 9: Lube Oil Blending Plant 2012

Total Capasity Storage Tank Base Oils

� T 3 = 60 KL

� T 4 = 120 KL

� T 5 = 120 KL

� T 6 = 500 kL

� T 7 = 120 KL

� T 8 = 120 KL

� T W = 30 KL

� Total = 1.070 KL

Page 10: Lube Oil Blending Plant 2012

Lubricants Production Facility and Equipment

• Office Building and Plant • Tank Yard• Pump House• Generator Set• Boiler• Compressor• Blending Plant with Load Cell’s• Pipe Line• Storage Tank / Finish Product Tank• Truck Scale and Loading Arm• Filling Drum

Page 11: Lube Oil Blending Plant 2012

Lay Out

T-6Tranformer

Genset

Boiler

Compressor

Pump House 2 T-1

T-2

T-3

T-4

WT

Lube Oil B.P. Additive B.P.

Pump House

Truck Loading

T-5 T-8

T-7

WareHouse

C

Office Laboratory

Ware House

MessTB-II TB-I

TS-IV

TS-III

TB-IV

TB-III

TS-II

TS-I

S

TB-6

Dc

TB-5 WareHouse

FD

FD

Page 12: Lube Oil Blending Plant 2012

Office Building and Plant

Page 13: Lube Oil Blending Plant 2012

Tank Yard

Storage Tank :

• 1 Storage Tank HSD

(Capasity 15 KL)

• 1 Tank MFO Cap. 60 KL

• 6 Tank Base Oil with

Total Cap. 1070 KL

Page 14: Lube Oil Blending Plant 2012

Pump’s :• HSD• MFO• Base Oil

Pump House

Page 15: Lube Oil Blending Plant 2012

Generator set Capasity 340 KVAEngine : MercedesGenerator : Stanford

Generator Set

Page 16: Lube Oil Blending Plant 2012

Capasity : 5 ton saturated Steam / hrs

Steam Boiler

Page 17: Lube Oil Blending Plant 2012

Compressor

Compressorand Air Dryer

Page 18: Lube Oil Blending Plant 2012

Blending Plant

:- Capasity 20 KL- Capasity 3 KL- Capasity 1,5 KL- Capasity 0,8 KL

Page 19: Lube Oil Blending Plant 2012

Mixer pump and Inline Base oil Dedicated

Blending Tank

Page 20: Lube Oil Blending Plant 2012

Load Cell Controler and Pneumatic Valve

Page 21: Lube Oil Blending Plant 2012

Load Cell Blending Tank and flexibelPipe

Load Cell

Page 22: Lube Oil Blending Plant 2012

Stirrer

Page 23: Lube Oil Blending Plant 2012

Circulation Pump’s

Page 24: Lube Oil Blending Plant 2012

Base Oil Pipeline in Tank Yard

Jalur pipa base oil

Page 25: Lube Oil Blending Plant 2012

Storage Tank Finish Produk

Page 26: Lube Oil Blending Plant 2012

Truck Scale and Loading Arm

Page 27: Lube Oil Blending Plant 2012

Filling DrumFilling Drum

Page 28: Lube Oil Blending Plant 2012

Laboratory Equipments� Viscometer

� Cold Cranking Simulator

� AAS (Atomic Absorption Spetrophotometer)

� Automatic Density Meter

� Flash Point PMCC

� Flash Point COC

� FTIR ( Fourier Transform Infra Red)

� Titration for TAN/TBN

� Foaming Test Apparatus

� Demulsibility Apparatus

� Automatic pH meter

� Distillation Apparatus

� Color Test Appartus

� Etc

Page 29: Lube Oil Blending Plant 2012

SELESAI

Sadikun

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