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  • Flowserve Corporation 1350 N. Mountain Springs Parkway 1978 Foreman Dr.Flow Control Division Springville, Utah 84663-3004 Cookville, TN 38501www.flowserve.com Phone: 801 489 2233 Phone: 931 432 4021

    FCD AXAIM3200-00 9/04 Page: 1 of 32 2004, Flowserve Corporation, Printed in USA

    Logix 3200IQ Digital Positioner

    Automax Logix 3200IQ Digital Positioner

    Installation, Operation and Maintenance Instructions

    Terms Concerning SafetyThe safety terms DANGER, WARNING, CAUTION and NOTEare used in these instructions to highlight particular dangersand/or to provide additional information on aspects that maynot be readily apparent.

    DANGER: indicates that death, severe personal injuryand/or substantial property damage will occur if properprecautions are not taken.

    WARNING: indicates that death, severe personal injuryand/or substantial property damage can occur if properprecautions are not taken.

    CAUTION: indicates that minor personal injury and/orproperty damage can occur if proper precautions are not taken.

    NOTE: indicates and provides additional technicalinformation, which may not be very obvious even to qualified personnel. Compliance with other, notparticularly emphasized notes, with regard to transport,assembly, operation and maintenance and with regard to technical documentation (e.g., in the operatinginstruction, product documentation or on the productitself) is essential, in order to avoid faults, which inthemselves might directly or indirectly cause severepersonal injury or property damage.

    General InformationThe following instructions are designed to assist inunpacking, installing and performing maintenance asrequired on Automax Logix 3200IQ digital positioners.Series 3000 is the term used for all the positioners herein;however, specific numbers indicate features specific tomodel (i.e., Logix 3200 indicates that the positioner hasHART protocol). See Logix 3200IQ Product SpecificationSheet (AXAPS3200-00) for a breakdown of specific modelnumbers. Product users and maintenance personnel shouldthoroughly review this bulletin prior to installing, operating,or performing any maintenance on the valve.

    To avoid possible injury to personnel or damage tovalve parts, WARNING and CAUTION notes must bestrictly followed. Modifying this product, substitutingnon-factory parts or using maintenance proceduresother than outlined could drastically affect performance and be hazardous to personnel andequipment, and may void existing warranties.

    WARNING: Standard industry safety practices must beadhered to when working on this or any process controlproduct. Specifically, personal protective and liftingdevices must be used as warranted.

    Table of ContentsTerms Concerning Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 1General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Logix 3200IQ Positioner Overview . . . . . . . . . . . . . . . . . . . 2Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Positioner Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Detailed Sequence of Positioner Operations . . . . . . . . . . . . 4Mounting the Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Tubing Positioner to Actuator . . . . . . . . . . . . . . . . . . . 6Wiring and Grounding Guidelines. . . . . . . . . . . . . . . . . . . . 6

    4-20 mA Command Input Wiring . . . . . . . . . . . . . . . . 6Grounding Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Compliance Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 7Cable Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 8Intrinsically Safe Barriers . . . . . . . . . . . . . . . . . . . . . . 8

    Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Logix 3200IQ Local Interface Operation. . . . . . . . . . . . 8Initial DIP Switch Settings. . . . . . . . . . . . . . . . . . . . . . 8Description of Configuration DIP Switch Settings . . . . 9Description of Cal DIP Switch Settings . . . . . . . . . . . 10QUICK-CAL Operation . . . . . . . . . . . . . . . . . . . . . . . . 11Manual Jog Calibration Operation . . . . . . . . . . . . . . . 11Local Control of Valve Position . . . . . . . . . . . . . . . . . 11Factory Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Command Source Reset . . . . . . . . . . . . . . . . . . . . . . 11Logix 3200IQ Status Condition . . . . . . . . . . . . . . . . . 11Version Number Checking. . . . . . . . . . . . . . . . . . . . . 13SoftTools Configuration and Diagnostic Software andHART 275/375 Handheld Communicator . . . . . . . . . . 13

    Maintenance and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . 14Driver Module Assembly . . . . . . . . . . . . . . . . . . . . . . 14Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Checking or Setting Internal Regulator Pressure . . . . 17Spool Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Spool Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . 18Stem Position Sensor . . . . . . . . . . . . . . . . . . . . . . . . 18Main PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 20Customer Interface Board . . . . . . . . . . . . . . . . . . . . . 21

    Optional Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Vented Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22HART VHF Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22HART Modem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234-20 mA Analog Output Board . . . . . . . . . . . . . . . . . 23

    Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

    Logix 3200IQ Spare Parts Kits . . . . . . . . . . . . . . . . . . . . . 27Logix 3200IQ Mounting Kits . . . . . . . . . . . . . . . . . . . . . . 28

    Logix O.E.M. Mounting Kits . . . . . . . . . . . . . . . . . . . 28NAMUR Accessory Mounting Kit Part Numbers . . . . . 28

    Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . 29Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

  • Flowserve Corporation 1350 N. Mountain Springs Parkway 1978 Foreman Dr.Flow Control Division Springville, Utah 84663-3004 Cookville, TN 38501www.flowserve.com Phone: 801 489 2233 Phone: 931 432 4021

    FCD AXAIM3200-00 9/04 Page: 2 of 32 2004, Flowserve Corporation, Printed in USA

    Automax Logix 3200IQ Digital Positioner

    Installation, Operation and Maintenance Instructions

    Figure 1: Logix 3200IQ Digital Positioner

    Positioner OverviewThe Logix 3200IQ digital positioner is a two-wire 4-20 mA input digital valve positioner. The positioner isconfigurable through the local user interface. The Logix3200IQ utilizes the HART protocol to allow two-wayremote communications with the positioner. The Logix3200IQ positioner can control both double- and single-acting actuators with linear or rotary mountings. Thepositioner is completely powered by the 4-20 mA inputsignal. Start up current must be at least 3.6 mA withoutAO card or 3.85 mA with AO card.

    Specifications

    Table I: Electrical Specifications

    Power Supply Two-wire, 4-20 mA10.0 to 30.0 VDCCompliance Voltage 10.0 VDC @ 20 mA

    495 @ 20 mA TypicalEffective Resistance Add 20 when HART

    communication activeCommunications HART ProtocolMinimum Operating 3.6 mA without AO boardCurrent 3.85 mA with AO boardMaximum Voltage 30.0 VDC

    Table II: SoftTools Suite Software Specifications

    Computer Minimum Pentium processor running Windows 95, 98, NT, 2000, XP, 32 MB total memory (64 MB recommended), 30 MB available hard disk space, CD-ROM drive

    Ports 1 minimum available with 8 maximum possible. (Can also communicate via

    PCMCIA and USB connections)HART Modem RS-232/PCMCIA card/USBHART Filter May be required in conjunction with

    some DCS hardwareHART MUX MTL 4840/ELCON 2700

    Table III: Environmental Conditions

    Standard -4 to 176FOperating Temperature (-20 to 80C)Range Low -40 to 176F

    (-40 to 80C)Transport and Storage Temperature Range -40 to 176F (-40 to 80C)

    Operating Humidity 0 to 100% non-condensing

    Note: The air supply must conform to ISA StandardISA 7.0.01 (a dew point at least 18 degrees Fahrenheitbelow ambient temperature, particle size below fivemicrons one micron recommended and oil contentnot to exceed one part per million).

    Table IV: Physical Specifications

    Housing Material Cast, powder-painted aluminum, stainless steel

    Soft Goods Buna-N / Fluorosilicone

    Weight 8.3 pounds (3.9 kg) aluminum20.5 pounds (9.3 kg) stainless steel

    Table V: Positioner Specifications

    Deadband

  • Piezo Valve

    Output 2

    Output 1

    Hall EffectSensor

    FlameArrestor

    Exhaust

    Spool Valve

    FlameArrestor

    PressureSensor Board

    Air Supply

    Analog Output Signal Main PCB

    Regulator

    Filter

    FlameArrestor

    Digital Position Algorithm

    LEDDisplay

    HART Terminals

    CommandInput Signal

    Air-to-OpenConfiguration

    Steam PositionSensor

    Flowserve Corporation 1350 N. Mountain Springs Parkway 1978 Foreman Dr.Flow Control Division Springville, Utah 84663-3004 Cookville, TN 38501www.flowserve.com Phone: 801 489 2233 Phone: 931 432 4021

    FCD AXAIM3200-00 9/04 Page: 3 of 32 2004, Flowserve Corporation, Printed in USA

    Automax Logix 3200IQ Digital Positioner

    Installation, Operation and Maintenance Instructions

    Positioner OperationThe Logix 3200IQ positioner is an electric feedbackinstrument. Figure 2 shows a Logix 3200IQ positionerinstalled on a double

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