lockouts - ionnic.com · ingress protection : ip66 big red big red part no. voltage description...

Remote SwitchingRemote switching Battery Master Switches are switched electri-cally rather than manually, allowing them to be integrated any-where within a vehicles system. These switches can be triggered remotely from anywhere on the vehicle.

Rated to IP65 and housed in robust polymer allows safe mounting internally or externally.

12V & 24V models are available in single and double pole.

LockoutsDesigned to enable Battery Master Switches to be securely locked.

Different colours and styles of lockout brackets are available for a selection of Battery Master Switches.

Double PoleDouble pole Battery Master Switches can control two independent circuits or be used to isolate both positive and or negative simultaneously.

Double pole units are available in both the manual and remote switching ranges.

Battery Master SwitchesFixed Handle 8

‘L’ Handle 11

Removable Key 14

‘T’ Handle 15

General 16

Remote Switching 17

Big Red 18

Battery Lockout Kits 20

Universal Lockout Kits 22

BMS - Accessories 24

8

• Silver alloy contacts on most models.

• Weather resistant.

• Most switches able to be locked with optional lockout bracket where available.

• Integral lockout with 75920 series - requires no lockout bracket.

• 75920 series environmentally sealed - IP67.

• Auxiliary contacts on selected models.

• 75912B double pole model.

Fixe

d H

andl

e

75907

75910B

75912B

BMS-20

75920

Voltage : 6-36VContacts : Silver Alloy

75903 CopperIngress Protection : BMS-20 IP53

75920 Series IP67

Fixed Handle - PolymerPart No. Description

Main Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous

75920 Single Pole - Red handle 3000 300 12

75920-01B Single Pole - Yellow handle 3000 300 12

BMS-20 Single Pole 1000 125 8.8

75920 BMS-2075920-01B

69mm

86m

m

10m

m60

mm

64m

m

35mm

20m

m

Ø 10mm

21mm

Ø 6mmØ 29mm

45m

m90m

m

20m

m

24mm

37mm

42m

m

Ø 19mm

Ø 10mm

Ø 19mm

BMS - Manual Switching

9


75907 BMS17, 75910B

Fixed Handle - MetalPart No. Description

Main Contacts (A) Auxiliary Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous Continuous

75907 Single pole with Auxiliary 2000 300 20 6.4

BMS17 Single pole with Auxiliary 1000 300 20 6.4

75910B Single pole with Auxiliary 1000 125 20 6.4

75903 Single pole with Auxiliary 1000 125 20 4.8

75912B Double pole 750 125 — 6.5

75912B75903

35m

m

68mm

Ø 5mm

Ø 19mm

35mm

25m

m40

mm

106m

m

Ø 10mm

35m

m

68mm

Ø 5mm

35mm

35m

m51

mm

122m

m

Ø 12mm

21mm

Ø 6mmØ 19mm

25m

m

68mm

35mm

27m

m51

mm

112m

m

Ø 10mm

21mm

Ø 6mmØ 19mm

35mm

25m

m48

mm

112m

m

Ø 10mm

35m

m

68mm

Ø 5mm

21mm

Ø 6mmØ 19mm

10


Fixed Handle Lockout BracketsPart No. Description Suits

BMS-18 2 piece metal 75907, BMS17, 75910B, 75912B

BMS-18R 2 piece metal - powder coated Red 75907, BMS17, 75910B, 75912B

BMS-18Y 2 piece metal - powder coated Yellow 75907, BMS17, 75910B, 75912B

LS11004-01 Hinged stainless steel - powder coated Red 75907, BMS17, 75910B, 75912B

LS11004-02 Hinged stainless steel - powder coated Yellow 75907, BMS17, 75910B, 75912B

BMS-3R 2 piece nylon - Red BMS-20

BMS-3Y 2 piece nylon - Yellow BMS-20

All brackets for use with padlock.

Padlock not supplied with lockout brackets

BMS-3R BMS-3Y


BMS-18 BMS-18R BMS-18Y LS11004-01 LS11004-02

11


Padlock not supplied switches

‘L’ Handle

• BMS-05L & BMS-12L feature an integrated locking facility.

• BMS-05/L & BMS-12/L environmentally sealed - IP66.

• Single and double pole models.

• Lockout brackets available for BMS-05 & BMS-12.

• BMS-12/L features silver plated contacts.

• BMS-ES extension stud available. See BMS Accessories - page 24.


Voltage : 6-36VContacts : Copper

BMS-12/L Silver plated CopperHandle : Zinc platedBody : BMS-07 Zinc plated

BMS-05/L, BMS-12/L BakeliteIngress Protection : BMS-07 IP43

BMS-05/L, BMS-12/L IP66

‘L’ Handle - LockablePart No. Description

Contacts (A)Intermittent Continuous

BMS-05L Single Pole 2500 250

BMS-12L Double Pole 2500 250

BMS-12LBMS-05L

80m

m46

mm

35mm

35m

m

Ø 10mm

Ø 22mm

Ø 8mm

120m

m

110mm

100m

m

66mm

Ø 6mm

40m

m

80m

m

142mm

120mm

140mm

105m

m

165m

m

70mm

76m

m46

mm

35mm

Ø 10mm

Ø 6mm

Ø 22mm

Ø 8mm

BMS-12

BMS-05L

BMS-07

12


‘L’ Handle - RemovablePart No. Description

Contacts (A)Intermittent Continuous

BMS-07 Single Pole 500 100

BMS-05 Single Pole 2500 250

BMS-12 Double Pole 2500 250

BMS-12BMS-05

120m

m

113mm

100m

m

66mm

Ø 6mm

76m

m46

mm

244m

m

35mm

19m

m

Ø 10mm

Ø 22mm

BMS-07

64mm

38m

m

83mm

Ø 6mm

18m

m

244m

m

45°

36m

m23

mm

Ø 10mm

Ø 16mm

40m

m

80m

m

142mm

120mm

140mm

105m

m

Ø 6mm

150m

m

70mm

76m

m43

mm

35mmØ 10mm

Ø 22mm

13


Accessories - ‘L’ HandlePart No. Description Suits

BMS-2R Metal lockout bracket for use with a padlock. Powder coated Red BMS-05

BMS-2Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-05

BMS-05K Spare lever handle key with rubber boot and chain BMS-05

BMS-05BK Metal mounting bracket. Powder coated Black BMS-05/L

BMS-1R Metal lockout bracket for use with a padlock. Powder coated Red BMS-12

BMS-1Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-12

LS11003-01 Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Red BMS-12

LS11003-02 Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Yellow BMS-12

BMS-12K Spare lever handle key with rubber boot BMS-12

BMS-12BK Metal mounting bracket. Powder coated Black BMS-12/L


BMS-05K

BMS-2R BMS-2Y


LS11003-01 LS11003-02

BMS-12K

BMS-1R BMS-1Y

BMS-12BKNot supplied with

mounting hardware

BMS-05BK

Not supplied with mounting hardware

14

35m

m

68mm

#10-32

25m

m50

mm

90m

m

35mmØ 10mm

21mm

Ø 6mm

Ø 19mm

68mm

25m

m48

mm

88m

m

35mmØ 10mm

21mm

Ø 6mm

Ø 19mm



• Removable keys.

• 75904-03 features auxiliary contacts.

• Silver alloy contacts.

Rem

ovab

le K

ey 75904-03

BMS-10

Removable KeyPart No. Description

Main Contacts (A) Auxiliary Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous Continuous

75904-03 Single pole with Auxiliary 1000 125 20 4.8

BMS-10 Single pole 1000 125 — 4.8

Voltage : 6-36VContacts : Silver AlloyKey : Zinc platedBody : Zinc plated

75904-03 BMS-10

Mounting Dimensions Mounting Dimensions

15


• Fixed ‘T’ handles.

• Marine model (BMS-15) with polyester coating.

• BMS-09 environmentally sealed - IP65.

• BMS-15 environmentally sealed - IP64.


‘T’ HandlePart No. Description

Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous

BMS-09 Single pole 2500 250 11

BMS-15 Single pole marine 1000 150 —

Voltage : 6-36VContacts : BMS-09 Silver Alloy

BMS-15 CopperHandle : BMS-09 Die-cast

BMS-15 PolymerBody : BakeliteIngress Protection : BMS-09 IP65

BMS-15 IP64

BMS-09 BMS-15

‘T’ Handle

BMS-09

BMS-15

68m

m

82mm

37mm

89m

m52

mm

144m

m

Ø 10mm

30mm

Ø 4mm

Ø 30mm

58m

m

Ø 10mm

68m

m

45m

m

80mm

Ø 8mm

83m

m

70°

Ø 23mm

Mounting Dimensions

16


105m

m

34m

m

33mm

39m

m

Ø 8mm

Ø 22mm

58mm

38m

m

Ø 6mm

126m

m

54m

m39

mm

33mmØ 10mm

Ø 22mm

66mm

38m

m

Ø 6mm 66mmØ 6mm

38m

m

116m

m

6.3mm

35m

m

Ø 10mm

45°

Ø 22mm

• Removable key.

• Dust cover.

• Corrosion resistant construction.

• BMS-16 features auxiliary contacts.

Voltage : 12-24VContacts : CopperHandle: Polymer PA6Body : Polymer PA6Ingress Protection : BMS-08 IP53

BMS-06, BMS-16 IP43

BMS-06 BMS-08 BMS-16

Gen

eral

BMS-08

BMS-16BMS-06

GeneralPart No. Description

Main Contacts (A) Auxiliary Contacts (A)Intermittent Continuous Continuous

BMS-06 Single Pole 500 100 —

BMS-08 Single Pole 500 100 —

BMS-16 Single Pole with Auxiliary 500 100 5

BMS-06K Replacement key

BMS-16 Auxiliary Contacts : NO & NC.

17

BMS - Remote Switching

• Remotely activated battery master switch.


• Environmentally sealed - IP65.

• Double pole models supplied with terminal insulators.

• Single pole models supplied with DIN connector.

• Auxiliary output with single pole models.

Contacts : Silver AlloyBody : PolymerIngress Protection : IP65

Rem

ote Sw

itching

Single PolePart No. Voltage Description

Main Contacts (A) Auxiliary Contacts (A) Coil (A)Intermittent Continuous Continuous Inrush Continuous

BMS-32 12 Single Pole with Auxiliary 2500 250 2 13.5 0.025

BMS-34 24 Single Pole with Auxiliary 2500 250 2 8.5 0.025

Supplied with DIN connector.

Double PolePart No. Voltage Description

Contacts (A) Coil (A)Intermittent Continuous Inrush Continuous

BMS-14 24 Double pole 2500 250 3.4 0.3

Supplied with terminal insulators.

BMS-32

BMS-14

40m

m

60mm

90m

m

111m

m

144mm

Ø 8.5mm

95m

m

99m

m

94mm

23m

m

Ø 10mm 5mm

Ø 10mm 24mm

330mm177mm

116mm

75m

m

97m

m

45m

m

55mm

18

BMS - Remote / Manual Switching

For full details on the iROS

Rollover Switch see page 42.

• Fully sealed, heavy duty, double pole.

• Designed for commercial, marine and industrial applications, specifically those carrying flammable loads.

• Anti-crack outer case material.

• Highly resistant to impact, fuel oils, petroleum etc.

• Self extinguishing during fire.

• Manual and remote switching capabilities.

• LED display indicates switched position.

• Environmentally sealed - IP66.

• 2 year warranty.

Contacts : Silver AlloyCurrent Rating : 200A @ 5 MinCurrent Rating - Intermittant : 500AHandle : Zinc AlloyBody : Thermoset PolyesterWeight : 3.8kgApprovals : AS3947.3.2001, C-TickIngress Protection : IP66

Big

Red

Big RedPart No. Voltage Description

SSB100 24 Battery Isolator for use with AS2809.2 compliant rollover switch

SSB102 12 Battery Isolator for use with AS2809.2 compliant rollover switch

For full details of the iROS Rollover Switch see page 42.

SSB100

Delayed Switching - Manual vs ElectricalA unique feature of the Big Red battery isolator is delayed switching of the auxiliary contacts. The delay is different when being electrically switched vs manually switched.

Electrically Switched: Approximately 2-3 milliseconds prior to the main contacts opening.

Manually Switched: 100-150 millisecond prior to the main contacts opening.

187mm

119mm

Ø 9mm17

4mm

154m

m

Ø 10mm

128mm

104m

m44

mm

Illuminated LED indicates power on

Catalogues

Safety

Electrical

Lighting | Safety | Electrical

• White Sound Reversing Alarms

• Tonal Reversing Alarms• CCTV Systems• Obstacle Detection• Horns & Buzzers• Sirens & Intercoms

To get your copy visit ionnic.com

• DT Series• DTM Series• DTP Series• DTHD Series• HD10 Series• HD30/HDP20 Series• DRC Series• PCB Headers• Controller Area Network• Contacts & Plugs• Deutsch Connector Tools

Connectors

CataloguesCatalogues

To get your copy visit ionnic.com

20

BMS - Kits

Easy InstallationManufactured in Australia the IONNIC range of battery lockout kits are pre-assembled and designed to be installed with minimal need for drilling or other engine bay modifications. Kits to suit the popular vehicles used on mine sites are available in multiple configurations all with jump start receptacles.

High quality components are used in their construction and the attention to detail extends to the use of terminal insulators and conduit clips to ensure the harness protection will always remain in place.

Frame : Powder Coated AluminiumWire Size : 35mm2

Main Contacts : Intermittent 1000AContinuous 125A

Auxiliary Contacts : Continuous 20A

• Manufactured in Australia.

• Kits to suit popular mine site vehicles.

• Install with minimal engine bay modification.

• Models incorporate a battery isolator, starter isolator or both.

• Available with either a 175A or 350A ‘Jump Start Receptacle’.

• Pre-assembled.

• Switches clearly labelled.

• Powder-coated brackets.

Bat

tery

Loc

kout

Kits

MS-HL07

MS-LC03

21

BMS - Kits

Toyota Landcruiser - 70 Series V8 (diesel)Part No. Battery Isolator Starter Isolator Jump Start Receptacle (A)

MS-LC03 • • 175

MS-LC04 • — 175

MS-LC05 — • 175

MS-LC07 • • 350

MS-LC08 • — 350

MS-LC09 — • 350

Ford Ranger PX / Mazda BT50 - 2012 onPart No. Battery Isolator Starter Isolator Jump Start Receptacle (A)

MS-FR03 • • 175

MS-FR07 • • 350

Toyota Hi-Lux - 2005 on (diesel)Part No. Battery Isolator Starter Isolator Jump Start Receptacle (A)

MS-HL03 • • 175

MS-HL04 • — 175

MS-HL05 — • 175

MS-HL07 • • 350

MS-HL08 • — 350

MS-HL09 — • 350

MS-FR07

MS-LC03

MS-HL07

22

BMS - Kits

• Manufactured in Australia.

• Compact size.

• Fit on any vehicle.

• Kits to suit battery or starter isolation.

• Available with either a 175A or 350A ‘Jump Start Receptacle’.

• Engraved switch label included.

• Powder-coated brackets.

Bracket : Powder Coated AluminiumMain Contacts : Intermittent 1000A

Continuous 125AAuxiliary Contacts : Continuous 20A

Versatile & CompactManufactured in Australia the IONNIC Universal Lockout Kits provide an easy way to install battery or starter isolation switches.

Along with engraved labels, the lockouts are colour coded to industry standards clearly showing the difference between starter and battery circuits.

Kits include either 175A or 350A 'Jump Start Receptacle' conveniently attaching to the outside of the bracket.

The heavy duty mounting bracket is manufactured from 4mm powder coated aluminium and is designed to allow for multiple mounting options.

Uni

vers

al L

ocko

ut K

its

MSU-05

MSU-08

23

BMS - Kits

Universal Lockout Kit - 175A Jump StartPart No. Engraved Label Lockout Bracket Kits Contain:

1 x Universal mounting bracket 1 x 175A High current connector 1 x Single pole fixed handle BMS17 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” 2 x 30mm button-head M6 bolt

MSU-04 "BATTERY ISOLATOR" Red

MSU-05 "STARTER ISOLATOR" Yellow

Supplied in component form.

OR

OR

Universal Lockout Kit - 350A Jump StartPart No. Engraved Label Lockout Bracket Kits Contain:

1 x Universal mounting bracket 1 x 350A High current connector 1 x Single pole fixed handle BMS17 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” 2 x 40mm button-head M6 bolt

MSU-08 "BATTERY ISOLATOR" Red

MSU-09 "STARTER ISOLATOR" Yellow

Supplied in component form.

OR

OR

80m

m

54m

m

93mm

120mm

Ø 9mm

13m

m

25m

m

15mm

112m

m

80m

m

35mmØ 10mm

30mm

35mm

30mm

Ø 10mm

Ø 9mm

13m

m

25m

m

15mm

126m

m

108m

m

80m

m

70m

m

93mm

127mm

24

BMS - Accessories Internet

Extension StudPart No. Description

BMS-ES M10 brass extension stud - 60mm

Terminal Insulators - 200 SeriesRed Black Wire Size (mm2) Cable Diameter (mm) Type B (mm) C (mm) D (mm) E (mm) F (mm)

SY2960-RED SY2960-BLK 2 - 10 3 - 6 Standard Duty 13 19 54 18 22

SY2965-RED SY2965-BLK 10 - 25 8 - 14 Medium Duty 18 22 63 21 24

SY2968-RED SY2968-BLK 35 - 50 14 - 18 Heavy Duty 21 26 78 26 28

SY2971-RED SY2971-BLK 70 14 - 18 Heavy Duty 26 31 80 30 33

SY2975-RED SY2975-BLK 95 - 120 20 - 24 Heavy Duty 34 38 86 38 41

SY2968-REDSY2971-BLK

Finger Tab for easy removing

B

C

D

E

F

Cable Diameter

Terminal Insulators - Alternator CapRed Black Wire Size (mm2) Cable Diameter (mm) Type

SY2900-RED SY2900-BLK 1 - 6 4 - 6 Standard Duty

SY2980-RED SY2980-BLK 4 - 10 8 Standard Duty

SY2980-BLKSY2980-RED13

mm

35m

m

16m

m

17m

m

14mm

Cable Diameter

45m

m27

mm

19m

m25

mm

21mm

Cable Diameter

SY2900-BLKSY2900-RED

lockouts - ionnic.com · ingress protection : ip66 big red big red part no. voltage description...

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