lock solar product catalogue

LOCK SOLAR CATALOGUE21‐01‐15

IMAGE DESCRIPTION PART NO.

Low Profile Rail (2560mm long)




LOW‐PROFILE RAIL (for 250‐watt+ panels)

300‐003

This low profile, low weight, high strength rail is extruded in corrosion resistant

6060‐T6 Aluminium. It includes an integrated cable management tray, for the

location of the solar cables.

Ideally this rail length is used for installing 3 solar panels that are up to 1001mm

wide (typically 250‐300‐watt panels)

Rail length is 3140 mm (3.14 metres)

300‐004







LOW‐PROFILE RAIL (for 190‐watt panels)

300‐006



location of the solar cables


wide (typically 190‐watt panels)


300‐007





wide (typically 190‐watt panels)


Lock Solar International Co., Ltd www.locksolar.com

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4th Floor, Gaysorn Building,

999 Ploenchit Road Lumpini,

Pathumwan, Bangkok, 10330 Thailand

Heavy Duty Rail (3140mm long)

Heavy Duty Rail (4160mm long)

HEAVY DUTY RAIL (for 250‐watt+ panels)

300‐001

This heavy duty, high strength rail is extruded in corrosion resistant 6060‐T6

Aluminium. It includes a dedicated channel in the rail to support the Lock Solar

twist cable ties (#109‐001), as well as an integrated cable management tray for

the location of the solar cables.




300‐002

This heavy duty, high strength rail is extruded in corrosion resistant 6060‐T6

Aluminium. It includes a dedicated channel in the rail to support the Lock Solar

twist cable ties (#109‐001), as well as an integrated cable management tray for

the location of the solar cables.





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Rail Joiner

Adjustable Mid Clamp (31mm to 55mm height)

Adjustable End Clamp (31mm to 55mm height)

Rail‐to‐Bracket Connector

Cross‐bracing rail bracket

310‐001

The Cross‐bracing bracket is designed to join two rails together (lower rail and

upper rail pieces), at 90‐degrees.

This bracket is only used with advanced cross‐bracing installation methods,

where panels and roof battens do not align up.

This bracket requires 2x Rail‐to‐Bracket Connectors (#308‐001), which are not

included

302‐001

The Adjustable End‐Clamp accommodates different PV module frame heights

ranging from 31mm to 55mm, by simply changing the locking position of the

upper clamp piece.

Part includes: rail nut, 25mm M8 security‐head screw and washer.

*Also available in black anodised*

308‐001

This component is used to connect the rail pieces to the roof brackets.

This part is required and attached to, for every roof bracket used.

Part includes 25mm M8 security‐head screw, washer and rail nut

RAIL COMPONENTS

307‐001

The Rail Joiner allows rail pieces to be aligned and firmly locked together,

extending the length of a solar array.

Includes 2x 20mm M8 security‐head screws


301‐001

The spring loaded Adjustable Mid‐Clamp accommodates different PV module

frame heights ranging from 31mm to 55mm, with the simple addition or

removal of its concealed spacer.

Part includes: rail nut, 60mm M8 security‐head screw, spring, spacer and

washer. *Also available in black anodised*


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Klip‐Lok 700 Bracket (1 Hole)




303‐006

Designed to clamp directly onto Klip‐Lok 406 sheet‐metal roof profile. This

bracket allows mounting of the solar arrays, without penetration of the roof

sheeting.

To be used for mounting with Tilt‐kits (#400‐002, #400‐004).

Includes 2x 20mm security‐head screws, for attaching Tilt‐kit.

303‐004



sheeting.



ROOF BRACKETS: Metal‐sheet ‐ KlipLok 406

303‐002



sheeting.

To be used with L‐Bracket, M8 hole (#305‐002)

Includes 20mm security‐head screw, for attaching L‐bracket.

Does not include L‐Bracket (#305‐002)

ROOF BRACKETS: Metal‐sheet ‐ KlipLok 700

303‐003



sheeting.





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V‐600 Bracket (1‐screw)

V‐600 Bracket (2‐screw)

75mm Thin Film Mid Clamp

75mm Thin Film End Clamp

ROOF BRACKETS: Metal‐Sheet: V600

316‐001

Designed to clamp directly onto V600 sheet‐metal roof profile. This bracket

allows mounting of the solar arrays, without penetration of the roof sheeting.




316‐002

Designed to clamp directly onto V600 sheet‐metal roof profile. This bracket

allows mounting of the solar arrays, without penetration of the roof sheeting.



Thin Film Module Clamps

301‐002

The Thin Film Mid‐Clamp is desgined to suit thin film modules with thickness of

6.8 ‐ 7mm. This clamp consists of both Upper and Lower sections supported by

UV stabilised EPDM rubber.

Part Includes: rail nut, 30mm M8 security‐head screw and washer.

302‐006

The Thin Film End‐Clamp is desgined to suit thin film modules with thickness of

6.8 ‐ 7mm. This clamp consists of both Upper and Lower sections supported by

UV stabilised EPDM rubber.

Part Includes: rail nut, 30mm M8 security‐head screw and washer.


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L‐Bracket (with 6.3mm hole & EPDM)

L‐Bracket (with M8 hole & without EPDM)

Aluminium Trapezoidal Bracket

Hanger Bolt with L‐Bracket, 200mm M10

Hanger Bolt Assembly for Tiles

ROOF BRACKETS: Metal‐sheet ‐ L‐Bracket

305‐001

This L‐bracket mounts directly onto tin roofs. Its adaptable rail height

adjustment slot allows for a level PV array to be established, no matter how

uneven the roof is. The hole is drilled to 7.1mm, to fit a 6.3mm roofing screw.

Includes EPDM rubber gasket. Does not include rail‐to‐bracket connector or

roofing screw. *Also available in black anodised*

313‐002

This Hanger Bolt with L‐Bracket mounts directly onto tile roofs. This Hanger Bolt has

a 3/8" 12‐TPI thread. It is Stainless Steel and DICO™ coated, to ensure maximum

corrosion resistance, when screwing into a steel roof purlin. The assembly also

includes aluminium spacer to prevent crushing of tiles on installation.

Part included L‐Bracket, spacer, EPDM Cap and does not include rail‐to‐bracket

connector

305‐002

This L‐bracket mounts directly onto Lock Solar Klip‐Lok and Trapezoidal roof

brackets. Its adaptable rail height adjustment slot allows for a level PV array to

be established, no matter how uneven the roof is. The hole is drilled to 9mm, to

fit an M8 security‐screw. This part does not require the EPDM rubber gasket.

Does not include rail‐to‐bracket connector or M8 screw.


ROOF BRACKETS: Metal‐sheet ‐ Misc

304‐001

Designed to screw directly onto Trapezoidal sheet‐metal roof profile, which

allows for mounting on the peaks of the roof sheeting. To be used with L‐

Bracket, M8 hole (#305‐002)

Includes 20mm M8 security‐head screw for attaching L‐bracket, 4x HEX head

6.3x25mm tapping screws and 4 EPDM rubber gaskets.


313‐001

The Hanger Bolt with L‐Bracket mounts directly onto tin roofs. Its adaptable

height adjustment allows for a level PV array to be established, no matter how

uneven the roof. This Hanger Bolt has a 3/8" 12‐TPI thread. It is Stainless Steel

and DICO™ coated, to ensure maximum corrosion resistance, when screwing

into a steel roof purlin.

Part included L‐Bracket and does not include rail‐to‐bracket connector


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Adjustable Portrait, Pan Tile Bracket

Portrait, Pan Tile Bracket

Landscape, Pan Tile Bracket

Portrait XL, Pan Tile Bracket

Plain Rosemary Tile Bracket

Slate Tile Bracket

111‐005

Designed for slate tile roof applications, the tile hook mounts directly to roof

rafters and is concealed between tiles to ensure water proofing is unaffected.

Does not include rail‐to‐bracket connector or roofing screws

314‐001

Designed for universal and flatter‐type tile roof applications, the adjustable tile

hook mounts directly to roof rafters and is concealed between tiles to ensure

water proofing is unaffected.

This bracket allows rails to be installed left to right on a tiled roof (solar panels

mounted in Portrait configuration)


111‐003

Designed for longer tile roof applications, the tile hook mounts directly to roof

rafters and is concealed between tiles to ensure water proofing is unaffected.

This bracket allows rails to be installed left to right on a longer‐type tiled roof

(solar panels mounted in Portrait configuration)


111‐007

Designed for concrete tile roof applications, the tile hook mounts directly to

roof rafters and is concealed between tiles to ensure water proofing is

unaffected.


111‐001

Designed for standard tile roof applications, the tile hook mounts directly to


unaffected.

This bracket allows rails to be installed left to right on a tiled roof (solar panels

mounted in Portrait configuration)


111‐002

Designed for standard tile roof applications, the tile hook mounts directly to


unaffected.

This bracket allows rails to be installed top to bottom on a tiled roof (solar

panels mounted in Landscape configuration)


ROOF BRACKETS: Tile


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10‐30 deg, ADJUSTABLE TILT KIT

30‐60 deg, ADJUSTABLE TILT KIT

EPDM rubber piece for TILT kit

Roofing screws

ADJUSTABLE TILT KITS: 10‐30 degrees & 30‐60 degrees

400‐004

Designed for installing solar panels on flat roofs, including metal‐sheet and

concrete roofs.

The adjustable telescopic rear leg will provide a tilt angle between 30 to 60

degrees, for an optimum panel mounting angle. The mounting holes are drilled

to 9mm, to fit an M8 roofing screw.

This kit includes the following components:

Front‐Foot assembly

Adjustable 30‐60 degrees, telescopic rear leg assembly

2x rail‐to‐bracket connectors (with 2x 60mm security‐head screws)

Does not include:

EPDM rubber pieces (#104‐002)

Roofing screws

Lock Solar provides the 75mm Dacromet Coated roofing screw (#101‐021) for

suitable use with the Tilt Kit

Designed for installing solar panels on flat roofs, including metal‐sheet and

concrete roofs.

The adjustable telescopic rear leg will provide a tilt angle between 10 to 30

degrees, for an optimum panel mounting angle. The mounting holes are drilled

to 9mm, to fit an M8 roofing screw.


Front‐Foot assembly

Adjustable 10‐30 degrees, telescopic rear leg assembly

2x rail‐to‐bracket connectors (with 2x 60mm security‐head screws)

Does not include:

EPDM rubber pieces (#104‐002)

Roofing screws

400‐002

Tilt Kit Accessories

104‐002

This is the EPDM rubber piece used specifically for the tilt kits (#400‐002 & #400‐

004).

It is used when installing tilt kits onto metal sheet roofs, where there requires

water proofing and to prevent galvanic reaction between different metals.

Each EPDM measures 92*40*2.5mm and comes with predrilled holes


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3‐Panel, TIN‐roof, RACK‐IN‐BOX™ kit, 3140mm rail

With Earthing Components (optional):

2 x Rail Earthing Lug (309‐001) 401‐0054 x Mid Clamp Stainless Steel Earthing clip (107‐001)

3‐Panel, TILE‐roof, RACK‐IN‐BOX™ kit, 3140mm rail



3‐Panel, Adjustable TILE‐roof, RACK‐IN‐BOX™ kit, 3140mm rail



This fully packaged box kit has all the components required to install 3 modules

(up to 1001mm wide), onto a standard tile roof.


2x 3140mm long rail pieces (#300‐003)

6x Adj Mid‐clamps (#301‐001)

4x Adj End‐clamps (#302‐001)

2x Rail Joiners (#307‐001) & 6x Cable clips (#108‐002)

6x Pan‐Tile brackets (#111‐001)

6x Rail‐to‐bracket connectors (#308‐001)

1x Security head drill tek bit (#110‐001)

12x Stainless‐steel 6.3*65mm Type‐17 Point roofing screws (#101‐007)

401‐002

401‐009


(up to 1001mm wide), onto a tile roof.






6x Adj Tile brackets (#314‐001)




RACK‐IN‐BOX™ KITS: 3‐panel, Tin & Tile roofs


(up to 1001mm wide), onto a metal‐sheet tin roof.






8x L‐Brackets (#305‐001)



8x Dacromet 6.3*65mm self‐drilling roofing screws (#101‐006)

401‐001


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4‐Panel, TIN‐roof, RACK‐IN‐BOX™ kit, 4160mm rail



4‐Panel, TILE‐roof, RACK‐IN‐BOX™ kit, 4160mm rail



4‐Panel, Adjustable TILE‐roof, RACK‐IN‐BOX™ kit, 4160mm rail




(up to 1001mm wide), onto a tile roof.






8x Adj Tile brackets (#314‐001)





(up to 1001mm wide), onto a metal‐sheet tin roof.






10x L‐Brackets (#305‐001)



10x Dacromet 6.3*65mm self‐drilling roofing screws (#101‐006)

401‐003


(up to 1001mm wide), onto a standard tile roof.






8x Pan‐Tile brackets (#111‐001)




401‐004

RACK‐IN‐BOX™ KITS: 4‐panel, Tin & Tile roofs

401‐011


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Mid‐Clamp Earthing Plate

Rail Earthing Lug assembly

Stainless Steel, 4‐6mm Cable Clip

Twist Lock Cable Tie

109‐001

Additional cable lengths can be bundled and securely clipped to the rail using

the durable Lock Solar Twist Lock Cable ties.

These ties are specifically made to fit into the dedicated channel of the Heavy‐

Duty rails (#300‐001 & #300‐002)

They are made from heat stabilised, weather resistant & UV protected Nylon

6.6, for outdoor use.

Size is 166mm long x 7.9mm wide

309‐001

This rail earthing lug is attached to the rail, located at either side of a rail‐joiner

(if rail‐joiners are used), or at the end of a single rail piece (if no rail‐joiners are

used).

It comes pre‐assembled with the rail‐to‐bracket connector.

An additional electrical earthing cable is simply screwed into the lug, for the

electrical connection into other earthing lugs, or back to the inverter.

NOTE: When attached to the rails, there requires an additional 100mm long

copper wire piece (4mm sq.cable), to electrically connect across the rail joiner

piece, as shown in this diagram.

CABLE MANAGEMENT COMPONENTS

108‐002

An alternative to cable ties and also conforming to the new AS 5033 standard

changes, these Stainless Steel cable clips sit in the module frame cavity between

the back panel and the frame.

They are very fast to install, effective and leave a neater look than cable ties.

We recommend to use 2 Cable clips, per panel.

EARTHING COMPONENTS

107‐001

This Stainless Steel earthing plate, slots into every‐other Mid‐Clamp, which then

clips onto the rail, thus providing electrical earthing of two connecting panels

together at the mid‐clamp.

Its serrated holes penetrate the rail and solar panel anodisation, creating the

conductive grounding path between them.

This earthing clip easily slots into a Mid‐clamp (#301‐001).

Does not include the Mid‐clamp.






Self‐drilling roofing screw, Dacromet 6.3*65mm. Hex/metal‐bonded washer

Type‐17 Point roofing screw, Dacromet 6.3*75mm. Hex/metal‐bonded washer

Type‐17 Point roofing screw, Stainless Steel 6.3*65mm. Hex head

Lock Solar Security Drill Tec Bit

HARDWARE

110‐001

This 60mm Tec‐bit is used to securely fasten the Lock Solar M8 security head

screws.

It is easily fitted to any electric hand drill, for fast installation times.

101‐021

This Dacromet Coated 75mm long roofing screw has a pointed drilling tip, so no

need to pre‐drill. It can be used to penetrate thin sheet metal, if required.

Can be used with L‐Bracket (6.3mm hole) & Tilt foot bracket, where the roof

purlins are wood. Size: 6.3 x 75mm

101‐007

This Stainless Steel 65mm long roofing screw is used to fasten the Tile brackets

into the wooden roof top rafters, that are concealed underneath the tiles. It has

a pointed drilling tip, so no need to pre‐drill. It can be used to penetrate thin

sheet metal, if required.

Can be used with Tile‐Brackets, where the roof rafters are wood.

Recommended 2 screws per Tile bracket. Size: 6.3 x 65mm

SCREWS

101‐006

This Galvanised 65mm self‐drilling roofing screw is used to bore into tougher

metal‐sheet roof type roofs.

It will self‐drill and thread without the need for pre‐drilling.

Can be used with L‐Bracket (6.3mm hole) & Tilt foot bracket, where the roof

purlins are steel. Size: 6.3 x 65mm






EcoFoot

EcoFoot Deflectors

EcoFoot Screw Bag

112‐003

The EcoFoot screw bag contains all the parts that are needed to fasten the

EcoFoot to the panel securely.

112‐001

Ecofoot is the naturally innovative next generation of ballasted non penetrating

flat roof mounting systems.With only one core extremely lightweight

component that interlocks, shipping and handling is made easy and more cost

effective.

Does not include fasteners

112‐002

The specially designed EcoFoot deflector can be used to reduce the total install

weight and help deflect wind.

Includes screw bag to fasten securely to Ecofoot base

EcoFoot™ Ballast Mounting Solution






Galvanised Steel Driven Post (3.5m)

Truss Assembly 15deg

Truss Assembly 25deg

312‐002

Truss Arm assembly for the TerraMount™ system, for modules mounted at

15degrees slope angle. Truss length calculated based on a standard 250w

module.

The material is T6063‐T6 aluminium.

312‐011

Truss Arm assembly for the TerraMount™ system, for modules mounted at

25degrees slope angle. Truss length calculated based on a standard 250w

module.


TerraMount™ Ground Mounting Solution

312‐001

Steel Driven Post for the TerraMount™ system at 3.5m length. Hot Dipped

Galvanised to 100micron for maximum corrosion protection ensuring the

lifetime of your solar installation.

It is available in pre‐cut lengths to suit the individual soil and geographical

conditions.






Batten Rail

Batten Rail Joiner Assembly

Batten Clamp Assembly

Post Pivot Assembly (4x M8 screws)

Post Pivot Assembly (2x M12 bolts)

312‐004

The Post Pivot Assembly attaches to the top part of the Post and provides the

main structural point of the truss rails.

This part is used for where the installation is constructed on a flat ground

surface, or where there are small elevation issues in the structure.

312‐008

The Post Pivot Assembly attaches to the top part of the Post and provides the

main structural point of the truss rails.

This part has a "jelly‐bean" shaped slot and is used for where the installation is

constructed on un‐even ground surface, or where there are elevation issues in

the structure, and where there requires re‐alignment of the truss during

installation.

312‐007

This is the batten joiner piece that is used to join two pieces of batten rails

together.

Part includes joiner piece profile, middle joiner guide piece, with the assembly

pre‐riveted for quick use.

312‐005

The batten clamp assembly is used to clamp the Batten rail (#312‐003) onto the

Truss rail (#312‐002)

Part includes 25mm M8 security‐head screw, washer and rail nut

312‐003

This is the batten support profile for the TerraMount™ system.

It is available in pre‐cut lengths to accommodate different design widths. (length

determined from the total row number of panels per structure, from left to

right).







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