list of industrial eqpt

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Annexure-I LIST OF EQUIPMENT FOR COAL FIRED STEAM POWER PLANT. Key: Foreign= F Local = L A. TURBINE AND GENERATOR S.No. Description Design Scope of Local supplies -------- ------------------------------------------------- ----------- ------------------------------- 1. Steam Turbine & Generator F F 2. Turbine Hall Steel Structure L L 3. Turning Device F F 4. Auxiliary Oil Pump F F 5. Emergency Oil Pump F F 6. Main Oil Tank L L 7. Oil Cooler F F/L 8. Vapoor Extracter F F 9. Oil Purifier F F 10. Oil Storage Tank F L 11. Gland Steam Condenser F F/L B. COAL FIRING HANDLING & STORAGE EQUIPMENT. 1. Cool Bunker L L 2. Coal Feeder F L 3. Coal Pulverizer F L 4. Coal Burner F F 5. Coal Yard Supply Conveyor L L 6. Coal Bunker Supply Conveyer L L 7. Magnet Separator F F 8. Crusher F L C. ASH HANDLING EQUIPMENT 1. Clinker Hopper L L 2. Clinker Crusher F L 3. Jet Pulsion Pump F F 4. Ash Slucing Pump F F 5. Dewatering Bin L L 6. Coarse Ash Tank L L 7. Fly Ash Tank L L 8. Electroastatic precipiator. F F/L D. BOILER EQUIPMENT Conventional Steam Boiler F F/L 1 Boiler Fee Water Pumps F F 2 Boiler steel Structure F/L L 3 Drum F L 4 Down Comers F L 5 Membrane Wall L L 6 Exonomizer Coils F L 7 Super Heater Coils F L 8 Reheater Coils F L

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9 Heaters F L 10 Air & Flue Gas Duets F L 11 Chimney F/L L 12 Soot Blowers F F 13 Steam Coil Air Preheater F L 14 Air Preheaten F F/L 15 Forced Draft Fan F F/L 16 Induced Draft Fan F F/L 17 Gas Recirculation Fan F F/L 18 Automatic Boiler Control System F F 19 Burner Control System F F 20 Relief & Safety valves F F 21 Dampers F L 22 Expansion joints F F 23 Steam bypass valves. F F E. MECHINCAL EQUIPMENT 1. Steam Condenser F F/L(Except tubeplates) 2. Circulating Water Pumps F L 3. Reversing Valve F F 4. Main Air Ejector F F 5. Starting Ejector F F 6. Condesnsate Pump F F 7. Bar screen F L 8. Rotary Screen F F 9. Intake Crane L L 10. High Pressure Feed Water Heater F F 11. Low Pressure Feed Water Heater F L 12. Deaerator & Feed Water Tank F L 13. Cooling Tower F F/L 14. Cooling Water pipes F/L L 15. Filling & Start up [ump L L 16. Intake Structure & Stop Gates L L 17. Water Supply Pumps L L 18. Spray Water Pumps L L 19. Mud Pumps L L 20. Clarifier TanK L L 21. Clarifier Water Pump L L 22. Clarifier Under Flow Pump L L 23. Clarifier Internal Scraper Mcechanism Walk Ways & Drive Material F F/L 24. Demin Water Treatment System F/L L 25. Demin Water Storage Tank L L 26. Demin Water Transfer Pump L L 27. Plant Water Gravel Filter System F L 28. Plant Drain Sump Pump L L 29. Boiler Blow Down Tank. L L. 30. Boiler Chemical Treatment System F F 31. Closed Loop Aux. Heat Exchanger F F. 32. Closed Loop Cooling Water Pumps L L 33. Closed Loop Cooling Water Head Tank L L 34. Cooling Water Coolers F F 35. Diesel Oil Storage Tanks L L 36. Diesel Oil Forwarding Skid Pumps F F/L 37. Chlorination Plant for Cooling Water F L 38. Neutralization Tank L L 39. Make-up Water Tank L L 40. Acid Storage Tank L L 41. Sampling equipment F F



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42. Plant Fire Protection system L L 43. Fire Pump Package F F/L 44. Fire Water Storage Tank L L 45. Plant Piping F L 46. Control Valves F F 47. Overhead Cranes L L 48. Instrument & Service Air compressor F F 49. Auxiliary Boiler L L 50. Civil Works & Buildings L L 51. Insulation F L 52. Cladding F L 53. Paints L L F. ELECTRICAL EQUIPMENT 1. Generator Circuit Breaker F F 2. Main step-up STG Transformer F F 3. Unit Auxiliary Transofrmer L L 4. Station Service Transformer L L 5. Generator Isolated Phase Bus Ducts F F 6. 6.3 KV Switchgear L L 7. 6.3 KV Neutral Gounding Resistors F F 8. 400 V switchgear L L 9. LV Bus Duets L L 10. 400 V Motor Control Centres L L 11. Medium Voltage Motors F F 12. Low Voltage Motors L L 13. Stand by Diesel Generator Set L L 14. 125V DC System L L 15. Station Battery Charger L L 16. 220 V AC UPS Systen F F 17. Relay, Control & Metering Panels F/L L 18. Miscellaneous Control Panels F L 19. Local PLC Control System F L 20. Panel Boards F/L L 21. Lighting Material F/L L 22. Medium Voltage Cables L L 23. Low Voltage Cables. L L 24. Communication System F L 25. HV circuit Breakers F F 26. Disconnect Switches - Vertical Breaker F F 27. Disconnect Switches - Pentigraph F F 28. Voltage Transformers F/L L 29. HV CT s F L 30. Surge Arresters F L 31. Structures F L 32. Line Traps F F 33. Clock System F L 34. Instrumentation F L LIST OF EQUIPMENT FOR CONVENTIONAL STEAM POWER PLANT A. TURBINE AND GENERATOR 1. Steam Tubrine & Generator F F 2. Turbine Hall Steel Structure F L



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3. Turning Device F F 4. Auxiliary Oil Pump F F 5. Emergency Oil Pump F F 6. Main Oil Tank F L 7. Oil Cooler F F 8. Vapour Extractor F F 9. Oil Purifier F F 10. Oil Storage Tank F L 11. Gland Steam Condenser F F B. BOILER EQUIPMENT Conventional Steam Boiler F F/L 1. Boiler Feed Water Pumps F F 2. Boiler Steel Structure F L 3. Drum F L 4. Down Comers F L 5. Membrane Wall F L 6. Economizer Coils F L 7. Super Heater Coils F L 8. Reheater Coils F L 9. Headets F L 10. Air & Flue Gas Ducts F L 11. Chimney F L 12. Soot Blowers F F 13. Steam Coil Air Preheater F L 14. Air Preheater F F/L 15. Forced Draft Fan F F/L 16. Induced Draft Fan F F/L 17. Gas Recirculation Fan F F/L 18. Automatic Boiler Control System F F 19. Burner Control Sustem F F 20. Relief & Safety Valves F F 21. Dampers F L 22. Expansioon Joints F F 23. Steam Bypass Valves F F C MECHANICAL EQUIPMENT 1. Steam Condenser F F/L 2. Circulating Water Pumps F L 3. Reversing Valve F F 4. Main Air Ejection F F 5. Starting Ejection F F 6. Condensate Pump F F 7. Bar Screen F L 8. Rotary Screen F F 9. Intake Crane L L 10. High Pressue Feed Water heater F F 11. Low Pressure Feed Water heater F L 12. Deactator & Feed Water Tank F L 13. Cooling Tower F F/L 14. Cooling Water Pipes F L 15. Filling & Start up Pump L L 16. Intake Structure & Stop Gates L L 17. Water Supply Pumps L L 18. Spray Water Pumps L L 19. Mud Pumps L L 20. Clarifier Tank L L 21. Clarifier Water Pumps L L Created by eDocPrinter PDF Pro!!

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22. Clarifier Under Flow Pump L L 23. Clarifier Internal Scraper Mechanism F F/L Walk Ways & Drain Material 24. Demin Water Treatment System F L 25. Demin Water Storage Pump L L 26. Demin Water Transfer Pump L L 27. Plant Water Gravel Filter System F F 28. Plant Drain Sump Pump L L 29. Boiler Blow Down tank L L 30. Boiler Chemical Treatment System F F 31. Closed Loop Aux. Heat Exchanger F F 32. Closed Loop Cooling Water Pumps L L 33. Closed Loop Cooling Water Head Tank L L 34. Cooling Water Coolers. F F/L 35. Furance Oil Storage Tanks L L 36. Furnace Oil Un loading pumps. F F 37. Furnace Oil Suetion Heater F F/L 38. Furance Oil For Warding Skid F F 39. Diesel Oil Storage Tanks L L 40. Diesel oil For warding Skid Pumps F F 41. Chlorination Plant for Cooling Water F F/L 42. Neutralization Tank L L 43. Make-up Water Tank L L 44. Acid Storage Tank L L 45. Sampling Equipment F F 46. Plant Fire Protection System L L 47. Fire Pump Package F F/L 48. Fire Water Storage Tank L L 49. Plant Piping F L 50. Control Valves F F 51. Overhead Cranes L L 52. Instrument & Service Air Compressor F L 53. Auxiliary Boiler L L 54. Civil Works & Building L L 55. Insulation F L 56. Cladding F F 57. Paints. L L D. ELECTRICAL EQUIPMENT. 1. Generator Circuit Breaker F F 2. Main Step-up STG Transformer F F 3. Unit Auxiliary Transformers L L 4. Station Service Transformer L L 5. Generator Isolated Phase Bus Duets F F 6. 6.3 KV Switchgear L L 7. 6.3 KV Neutral Grounding Resistor F F 8. 400 V Switchgear L L 9. LV Bus Duets L L 10. 400 V Motor Control Centres L L 11. Medium Voltage Motors F F 12. Low Voltage Motors L L 13. Stand by Diesel Generatior set L L 14. 125 V DC System F F/L 15. Station Battery Charger F F/L 16. 220 V AC UPS System F F 17. Relay, Control & Metering Panels F/L L 18. Miscellaneous Control Panels F F/L 19. Local PLC Control System F F/L 20. Panel Boards F/L L Created by eDocPrinter PDF Pro!!




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21. Lighting Material F/L L 22. Medium Voltage Cables L L 23. Low Voltage Cables L L 24. Communication System F L 25. HV Circuit Breakers L F 26. Disconnect Switches - Vertical Breaker L F 27. Disconnect Switchers Pentigraph L F 28. Voltage Transofermers F F 29. HV CTs F F 30. Surge Arresters F F 31. Structures F F 32. Line Traps L L 33. Clock System L L 34. Instrumentation L F LIST OF EQUIP[MENT FOR COMBINED CYCLE POWER PLANT A. TURBINE AND GENERATOR 1. Combustion Turbine and Generator F F 2. Steam Turbine and Generator F F 3. Turbine Hall Steel Structure F L 4. Diesel Oil Forwarding Skid Pumps F F 5. Fuel Selection Skid F F 6. Vanadium Inhibition Skid F F 7. Furnace Oil Treatment System F F 8. Furnace Oil Forwading Skid F F B. HEAT RECOVERY STEAM GENERATOR. 1. Headers F L 2. Economizer F L 3. Evaporator F L 4. Super Heater F L 5. HP/LP Drums F L 6. Steel Structure F L 7. Casing F L 8. Bypass Stack F L 9. Exhaust Stack F L 10. Deaetator and Feed Water Tank F L 11. HP/LP Drums Safety Valves F F 12. Boiler Feed Water Pumps F F 13. HP/LP Recirculation Pumps F F 14. HP/LP Piping F L 15. Soot Blower System F F C. MECHNICAL EQUIPMENT 1. Air & Flue Gas Duets F L 2. Dampers(Boiler Inlet & Bypass) F L 3. Butterlly Valves F F 4. Check Valves F F 5. Ball Valves F F 6. Globe Valves F F 7. Gate Valves F F 8. Plant Piping L L 9. Blow Down Tank F L 10. Demin Water Treatment System F F/L 11. Boiler Chemical Treatment System F F Created by eDocPrinter PDF Pro!!




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12. Steam Condenser F F/L 13. Condensate Pumps F L 14. Vaccum Pumps F F 15. Cooling Water Pipes F L 16. Gland Steam Condenser F L 17. Cold Condensate Tanks F F 18. Condensate Booster Pumps F F 19. Intake Structure Screen & Bush Rads F F/L 20. Clarifier Tank Internatal Scraper Mechanism F F/L Walkways and Drive Materials. 21. Fuel Gas Dry Serubbers. L L 22. Fire Pump Package L F/L 23. Intake Water Chemical Dersing System F F/L 24. Chlorination Plant For Cooling Water System F F/L 25. Chlorination Plant For Fresh Water System F F/L 26. Instrument & Service Air Compressor L F/L 27. Closed Loop Aux. Heat Exchnagers F F 28. Diesel Oil Unload Pumps F F/L 29. Furance Oil Unload Pumps F F 30. Furnace Oil Storage Tanks L L 31. Furance Oil suction heater F F 32. Plant Water Grave Filter System F F 33. Circulating water System Bypass Filters F F 34. Intake Structure Stopgates L L 35. Water Supply Pumps L L 36. Spray Water Pumps L L 37. Mud Pumps L L 38. Wash Water Pumps L L 39. Well Water Pumps L L 40. Clarified Water Pumps L L 41. Clarified Water Pumps L L 42. Clarified Underflow pumps L L 43. Demin Water Storage Tank L L 44. Demin Water Transfer Pumps. L L 45. Cooling Tower F F/L 46. Cooling Water Circulation Pumps L L 47. Filing & Star Up pump L L 48. Acid Storage Tank L L 49. Caustic Storage Tank L L 50. Plant Drain Sump Pump L L 51. Oily Water Separators F L 52. Plant Fire Protection System L L 53. Fuel Gas sctubber Drain Tank F L 54. Auxiliary Boiler L L 55. Closed Loop Cooling Water Pumps L L 56. Closed Cooling Water Head Tank L L 57. Diesel Oil Storage Tank L L 58. Servage Septie Tanks L L 59. Sewage Leach Field L L 60. HRSG Leach Field F F 61. CHG Wash Water Drain Tank F F 62. Fire Water Storage Tank L L 63. Flow Down Basin Pumps ` L L 64. Collection Pit Transled Pumps L L 65. Gas Turbine Drains Tank L L 66. Distributed Control System F F 67. Stream and water Sampling System for HRCSG F F 68. Control Valves F f 69. Gas Detection System F F 70. Civil Works and Building L L Created by eDocPrinter PDF Pro!!




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71. Bridge Cranes/Hoists F F 72. Insulation F L 73. Gladding F L 74. Paints F L D. ELECTRICAL EAUIPMENT 1. Generator Circuit Breaker F F 2. Main Step-up CTG Transformer F F 3. Main Step-up STG Transformer F F 4. Unit Auxiliary Transformer L L 5. Station Service Transformer L L 6. Gas Turbine Generator Isolated Phase Bus ducts F F 7. 6.3 KV Switchgears L L 8. Steam Turbine Generate Isolated Phase Bus Ducts F F LIST OF LOCALLY PRODUCED EQUIPMENT AND COMPONENTS COMBINED CYCEL POWER PLANT 1. Turbine and Generator 1.1 Turbine Hall Steel Structure. 2. HEATE RECOVERY STEAM GENERATOR 2.1 Heaters 2.2 Economizer 2.3 Exaporator 2.4 Super Heater 2.5 HP/LP .Drums 2.6 Steel Structure. 2.7 Casing 2.8 Bypass Stack 2.9 Exhaust Stack 2.10 Deaerator and Feed Water Tank 2.11 HP/LP Piping. 3. MECHANICAL EQUIPMENT 3.1 Air & Flue Gas Ducts. 3.2 Dampers(Boiler Inlet & Bypass) 3.3 Plant Piping, 3.4 Blow Down Tank 3.5 Demin Water Treatment System 3.6 Steam Condenser. 3.7 Cooling Water Pipes. 3.8 Gland Steam Condenser. 3.9 Cold Condensate Tanks. 3.10 Intake Structure Screens & Trash Racks. 3.11. Clarifier Tank Internal Scraper Mechanism Walkways and Drive Material 3.12 Fire Pump Package 3.13 Intake Water Chemical Dosing System. 3.14 Chlorination Plant for Cooling Water System. 3.15 Chlorinational Plant for Fresh Water System 3.16 Instrument & Service Air Compresson. 3.17 Closed Loop Aux. Heat Exchanger. 3.18 Furance Oil Storage Tanks. 3.19 Furnace Oil Suction Heater.

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3.20 Intake Structure Stopgates. 3.21 Water Sullpy Pumps. 3.22 Spray Water Pumps. 3.23 Mud Pumps. 3.24 Wash Water Pumps. 3.25 Well Water PUmps. 3.26 Clarifier Tank 3.27 Clarified Water Pumps. 3.28 Clarifier Under flow Pumps. 3.29 Demin Water Storage Tank. 3.30 Demin Water Transfer Pumps. 3.31 Cooling Tower. 3.32 Cooling Water Circulation Pumps. 3.33 Filling & Stalt-up Pump. 3.34 Acid Storage Tank. 3.35. Caustic Storage Tank. 3.36 Plant Drain Sump Pumps. 3.37 Oily Water Separators. 3.38 Plant Fire Protection System 3.39 Fuel Gas Scrubber Drain Tank. 3.40. Auxiliar Boiler. 3.41 Closed Loop Cooling Water Pumps. 3.42 Closed Cooling Water Head Tank. 3.43 Diesel Oil Storage Tanks. 3.44 Sewage Septie Tanks. 3.45 Sewage Leach Field(s) 3.46 HRSG wash Water System. 3.47 CTG Wash Water Drain Tank. 3.48 Fire Water Storage Tank. 3.49 Blowdown Basin Pumps. 3.50 Collection Pit Transfer Pumps. 3.51 Gas Turbine Drains Tank 3.52 Civil Works and Building. 3.53. Bridge Crans/Hoists. 3.54. Insulation 3.55 Cladding 3.56 Paints. 4. ELECTRICAL EQUIPMENT. 4.1 Unit Auxiliary Transformer 4.2 Station Service Transofrmer 4.3 6.3 KV Switchgears 4.4 400 V Switchgears 4.5 LV Bus Ducts. 4.6 400 V Motor Control Centres. 4.7 Low Voltage Motors 4.8 Stand by Diesel Generator Set. 4.9 125V DC System. 4.10 Station Battery Charger. 4.11 Relay, Control & Metering Panels. 4.12 Miscellaneous Control Panels. 4.13 Local PLC Control System. 4.14 Panel Boards. 4.15 Lighting Material 4.16 Medium Voltage Cables. 4.17 Low Voltage Cables 4.18 Commuincation System. 4.19 Structures. 4.20 Clock System. Created by eDocPrinter PDF Pro!!




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LIST OF LOCLALY PRODUCED EQUIPMENT AND COMPONENTS FOR COAL FIRED STEAM POWER PLANT A. TURBINE AND GENERATOR 1. Turbine Hall Steel Structure 2. Main Oil Tank 3. Oil Cooler 4. Oil Storage Tank 5. Gland Steam Condenser. B. COAL FIRING ,HANDLING & STORAGE EQUIPMENT 1. Coal Bunker 2. Coal Feeder 3. Coal Pulverizer 4. Coal Yard Supply Conveyor 5. Coal Bunker Supply Conveyor 6. Crusher C. ASH HANDLING EQUIPMENT 1. Clinker Hopper 2. Clinker Crusher 3. Dewatering Bin 4. Coarse Ash Tank 5. Fly Ash Tank 6. Electrostatic Precipitator. D. BOILER EQUIPMENT - Conventional Steam Boiler. 1. Boiler Steel Structure 2. Down Comers 3. Membrane Wall 4. Economizer Coils 5. Super Heater Coils 6. Reheater Coils 7. Heaters 8. Air & Flue Gas Ducts. 9. Chimney 10. Steam Coil Air Preheater 11. Air Preheater 12. Foreed Draft Fan 13. Induced Draft Fan 14. Gas Fecirculation Fan. 15. Dampers. E. MECHANICAL EQUIPMENT 1. Steam Condenser 2. Circulating Water Pumps. 3. Bar Screen 4. Intake Crane 5. Low Pressure Feed Water Heater 6. Deaerator & Feed Water Tank.





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7. Cooling Tower 8. Cooling Water Pipes. 9. Filling & Start up Pump. 10. Intake Structures & Stop Gates. 11. Water Supply pumps. 12. Spray Water Pumps. 13. Mud Pumps 14. Clarifier Tank. 15. Clarifier Water Pumps. 16. Clarifier Under Flow Pump. 17. Clarifier Internal Scraper Mechanism Walk Ways & Drive Material 18. Demin Water Storage System. 19. Demin Water Storage Tank 20. Demin Water Transfer Pump 21. Plant Water Gravel Filter System 22. Plant Drain Sump Pump 23. Boiler Blow Down Tank 24. Closed Loop Cooling Water Pumps. 25. Closed Loop Cooling Water Head Tank 26. Cooling Water Coolers. 27. Diesel Oil Storage Tanks 28. Chlorination Plant for Cooling Water. 29. Neutralization Tank. 30. Make-up Water Tank. 31. Acid Storage Tank 32. Plant Fire Protection System. 33. Fire Pump Package. 34. Fire Water Storage Tank. 35. Plant Piping. 36. Overhead Cranes 37. Auxiliary Boiler 38. Civil Works & Buildings 39. Insulation 40. Cladding 41. Paints. F. ELECTRICAL EQUIPMENT 1. Unit Auxiliary Transformers 2. Station Service Transformer 3. 6.3 KV Switchgear 4. 400 V Switchgears 5. LV Bus Ducts 6. 400 V Motor Control Centres. 7. Low Voltage Motors 8. Stand by Diesel Generator Set 9 125 V DC system. 10. Station Battery Charger 11. Relay, Control & Metering Panels. 12. Miscellaneous Control Panels. 13. Local PLC Control System. 14. Panel Boards. 15. Lighting Material 16. Medium Voltage Cables. 17. Low Voltage Cables 18. Communication System 19. Voltage Transformers 20. HV CT's 21. Surge Arrestors. Created by eDocPrinter PDF Pro!!




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22. Structures. 23. Clock System 24. Instrumentation LIST OF LOCALLY PRODUCED EQUIPMENT AND COMPONENTS CONVENTIONAL STEAM POWER PLANT. 1. TURBINE AND GENERATOR 1.1 Turbine Hall Steel Structure. 1.2 Main Oil Tank 1.3 Oil Storage Tank 2. BOILER EQUIPMENT Conventional Steam Boiler. 2.1 Boiler Steel Structure. 2.2 Drum 2.3 Down Comers 2.4 Membrane Wall 2.5 Economizer Coils 2.6 Super Heater Coils 2.7 Reheater Coils 2.8 Heaters 2.9 Air & Flue Gas Ducts. 2.10 Chimney 2.11 Steam Coil Aur Preheater 2.12 Air Preheater 2.13 Foreed Draft Fan 2.14 Induced Draft Fan 2.15 Gas Recirculation Fan 2.16 Dampers. 3. MECHNICAL EQUIPMENT 3.1 Steam Condenser 3.2 Circulating Water Pumps. 3.3 Bar Screen 3.4 Intake Crane 3.5 Low Pressure Feed Water Heater 3.6 Deaerator & Feed Water Tank 3.7 Cooling Tower. 3.8 Cooling Water Pipes 3.9 Filling & Start up Pump 3.10 Intake Structure & Stop Gates 3.11 Water Supply Pumps. 3.12 Spray Water Pumps. 3.13 Mud Pumps 3.14 Clarifier Tank 3.15 Clarifier Water Pumps. 3.16 Clarifier Under Flow Pump 3.17 Clarifier Internal Scraper Mechanism, Walk Ways & Drive Material 3.18 Demin Water Treatment System 3.19 Demin Water Stroage Tank 3.20 Demin Water Transfer Pump 3.21 Plant Drain Sump Tank





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3.22 Boiler Blow Down Tank 3.23 Closed Loop Cooling Water Pumps. 3.24 Closed Loop Cooling Water Head Tank 3.25 Cooling Water Coolers. 3.26 Furnace Oil Storage Tanks 3.27 Furnace Oil Suction Heaters 3.28 Diesel Oil Storage Tanks 3.29 Chlorination Plant for Cooling Water. 3.30 Neutralization Tank 3.31 Make-up Water Tank 3.32 Acid Storage Tank 3.33 Plant Fire Protection System 3.34 Fire Pump Package 3.35 Fire Water Storage Tank 3.36 Plant Piping 3.37 Over Head Cranes 3.38 Auxiliary Boiler 3.39 Civil Works & Buildings 3.40 Insulation 3.41 Paints 3.42 Cladding 4. ELECTRICAL EQUIPMENT 4.1 Unit Auxiliary Transformers 4.2 Station Service Transformer 4.3 6.3 KV Switchgear 4.4 400 V Switchgear 4.5 LV Bus Ducts 4.6 400 V Motor Control Centres. 4.7 Low Voltage Motors. 4.8 Stand by Diesel Generator set 4.9 125 V DC system 4.10 Station Battery Charger 4.11 Relay, Control & Metering Panels 4.12 Miscellaneous Control Panels 4.13 Local PLC Control System 4.14 Panel Boards 4.15 Lighting Material 4.16 Medium Voltage Cables 4.17 Low Voltage Cables 4.18 Communication System 4.19 Structures 4.20 Clock System





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Annexure-II

LIST OF EQUIPMENT FOR 300 MW HYDRO ELECTRIC POWER STATION

Key: Foreign = F Local = L S.NO. Description Design Source of supply ___________________________________________________________________________ A. CIVIL WORKS 1. Embeded Parts F L 2. Penstocks F L B TURBINES AND AUXILIARIES 1. Runner F L 2. Shaft F F 3. Wickergates F F/L 4. Spiral Casing F L 5. Draft Tube F F/L 6. Butterfly Valve F F 7. Lubricating & Cooling System F F 8. Embeded parts F L 9. Pit Liner F L 10. Governor F F C. GENERATOR AND AUXILIARIES 1. Rotor F F 2. Stator F F 3. Embeded Parts F L 4. Main, Shaft & Compling Extension shaft F F 5. Bearinga F F 6. Lubricating Oil System F F 7. Generator Housing F F 8. Generator Protection F F 9 Generator Circuit Breaker F F D TRANSFORMERS AND REACTORS 1. Main Unit Step-up Transformer F F 2. Current & Voltage Transofrmers F L 3. Portection Equipment F L 4. Reactors F F 5. Auxiliary Transformers(Upto 40 MVA) L L E. CRANES 1. Bridge Cranes 1.1 185/20 Tons F/L F/L 1.2 550/60 Tons F/L F/L 1.3 70/10 Tons L F/L 1.4 6/2 Tons L F/L 2.Gantry Cranes 2.1 75/10 Tons F/L F/L 2.2 60/10 Tons F/L F/L 2.3 100/10 Tons F/L F/L Created by eDocPrinter PDF Pro!!




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3. Mobile Crane 3.1 100 Tons F F 4. Truck Trailer 50 Tons F F 5. Trash Rack Cleaner F F 6. Misc. Equipments L L F. HV SWITCHGEAR, CONTROL & PROTECTION EQUIPMENT G. MV AND LV SWITCHGEAR F/L L H. ELEVATORS F L I DIESEL GENERATING STANDBY SETS L L J GATE EQUIPMENT 1. Barrage Radial Crest Gates F/L F/L 2. Barrage Undersluices Radial Gates F/L F/L 3. Head Regulator Radial Gates F/L F/L 4. Tail Regulator Radial Gates F/L F/L 5. Power Intake Fixed Wheel Gates F/L F/L 6. Bulk Head Gates F/L F/l 7. Draft Tube Gates F/L F/L 8. Flap Gate Assembly L L 9. Power House Transformer Deek Bulk F/L F/L Head Gate 10. Stoplogs L L 11. Trash Rack L L 12. Lifting Beam L L 13. Sill Cleaning Device L L K. GENERATOR ISLOATED PHASE BUS DUCTS F F L. SWITCH YARD STEEL STRUCTURES F F M POWER HOUSE TAKE-OFF MASTS F F N CABLES AND ACCESSORIES 1. 11 KV Power Cables L L 2. 400 V Power Cables L L 3. Multi-Core Control Cables F F 4. Multi-Core Communication Cables. F F 5. Coaxial High Frequencies Cables. F F O CONTROL & INSTRUMENTATION, SCADA AND TELECOMMUNICATION EQUIPMENT F L P TRANSMISSION LINE (500 KV) F F/L Q MISCELLANEOUS AUXILIARIES F F/L Electrical Created by eDocPrinter PDF Pro!!




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1. Generator Circuit Breaker F F 2. Medium Voltage Motors F F 3. Low Voltage Motors L L 4. 125 V DC System F F/L 5. Station Battery Charger L L 6. 220 V AC UPS System F F 7. Relay, Control & Metering Panels F/L L 8. Miscellaneous Control Panels F L 9. Local PLC Control System F L 10. Panel Boards F/L L 11. Lighting Material F/L L 12. HV Circuit Breakers F F 13. Disconnect Switches F L 14. Surge Arresters F L 15. Line Traps F F 16. Clock System F L Mechnical 1. Fire Protection System L L 2. HV AC Complete System F L 3. Air Compressor F/L F/L 4. Pumps F F 5. Valves F L 6. Piping F L 7. Paint L L LIST OF LOCALLY PRODUCED EQUIPMENT AND COMPONENTS FOR HYDRO ELECTRIC POWER STATION A. CICL WORKS 1. Embeded Parts 2. Penstocks B. TURBINES AND AUXILIARIES 1. Wicket Gates 2. Spiral Casing 3. Draft Tube 4. Embeded parts 5. Pit Liner C. GENERATOR AND AUXILIARIES 1. Embeded Parts D. TRANSFORMERS AND REACTORS.





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1. Current and Voltage Transformers 2. Protection Equipment 3. Auxiliary Transfromers(Upto 40 MVA) E. CRANES 1. Bridge Cranes 1.1 185/20 Tons 1.2 550/60 Tons 1.3 70/10 Tons 1.4 6/2 Tons 2. Gantry Cranes 2.1 75/10 Tons 2.2 60/10 Tons 2.3 100/10 Tons 3. Miscellaneous Equipment F. HV SWITCHGEAR, CONTROL & PROTECTION EQUIPMENT. G. MV AND LV SWITCHGEAR H. DIESEL GENERATING STANDBY SETS I GATE EQUIPMENT 1. Barrage Radial Crest Gates 2. Barrage Undersluices Radial Gates 3. head Regulator Radial Gates 4. Tail Regulator Radial Gates 5. Power Intake Fixed Wheel Gates 6. Bulk Head Gates 7. Draft Tube Gates 8. Flap Gate Assembly 9. Power House Transformer Deek Bulk Head Gate 10. Stoplogs 11. Trash Rack 12. Lifting Beam 13. Sill Cleaning Device J SWITCH YARD STEEL STRUCTURES. K CABLES AND ACCESSORIES 1. 11 KV Pwer Cables 2. 400 V Power Cables L CONTROL & INSTRUMENTATION, SCADA AND TELECOMMUNICATION EQUIPMENT. Created by eDocPrinter PDF Pro!!




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M. TRANSMISSION LINE(500 KV) N MISCELLANEOUS AUXILIARIES Electrical 1. Low Voltage Motors 2. 125 V DC System 3. Station Battery Charger 4. Relay, Control & Metering Panels 5. Miscellaneous Control Panels 6. Local PLC Control System. 7. Panel Boards. 8. Lighting Material 9. Disconnect Switches 10. Surge Arrestors 11. Clock System Mechnical 1. Fire Protection System 2. HVAC Complete System 3. Pumps 4. Piping 5. Paint





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Annexure-III SUBJECT: LIST OF LOCALLY MANUFACTURED MACHINERY FOR OIL REFERENCE EDB MEETING HELD AT SIALAMABD ON 12.1.1998. We, the undersigned, appreciate EDB efforts for arranging the above meeting in order to finalize a list of items for oil reference which can be manufactured by local industry. After detailed discussion , it had been agreed by us that items specified in the list can be manufactured within our existing facilities according to international quality standard. __________________________________ ______________________________ Petrosin Ravi Industries Ltd, Lahore Descon Engg. (Pvt) Ltd. Lahore ________________________________ ______________________________ Heavy Mechincal Complex Taxila HMC Taxila __________________________________ ______________________________ Ittefaq Foundries (Pvt0 Ltd, Lahore Hudabya Engineering Ltd Lahore ______________________ _______________________________ M & J Engg. (Pvt ) Ltd State Engineering Corporation. ATMOSPHERIC DISTILLATION UNIT A- Towers - Shell 01. Atmospheric Distillation Tower(TOP) 02. Atmospheric Distillation Tower(Bottom) 03. Heavy Naphtha Side Stripper 04. Kerosene Stripper 05. Light Gas Oil Stripper B Heat Exchanger - Shell and Tube 06. Atmospheric Tower Overhead/Crude Exchanger 07. Top Pump round/Crude Exchanger 08. Heavy Gas Oil/Crude Exchanger 09. Kerosene/Crude Exchanger 10. Light Gas Oil/Crude Exchanger 11. Vaccum Tower PA/Crude Exchanger 12. Atmospheric Tower BPA Crude Exchanger 13. Heavy Gas Oil/Crude Exchanger 14. Light Fas Oil/Crude Exchanger 15. Vaccum Tower PA/Crude Exchanger 16. Vaccum Tower Residium/Crude Exchanger 17. Vaccum Tower Residium/Crude Exchanger 18. Atmospheric Tower Overhead 2nd Stage Condenser 19. Heavy Naphtha Stripper Reboiler 20. Kerosene and Cooler 21. Process Water/Sour Water Exchanger 22. Atmospheric Tower PA/Steam Generator C- Process Tanks & Accumulators 23. Atmospheric Tower Reflux Drum 24. Atmospheric Tower 2nd stage Receiver 25. Desalter 26. Process Water Surge Drum D- H.E. Equipment - Special Created by eDocPrinter PDF Pro!!




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01. Atmospheric Tower Overhead Air Condenser. VACCUM DISTILLATION UNIT A- Towers _ Shell 01. Vaccum Column(Top) 02. Vaccum Column(Middle) 03. Vaccum Column(Bottom) 04. LVGO side stripper B- Heat Exchanger - Shell and Tube 05. Vaccum Tower TPA/Cooler 06. LVGO Cooler 07. Vaccum Tower Pump around/Steam Generator 08. Vaccum Tower Pump Residium/Steam Generator 09. HVGO Cooler C- Process Tanks & Accumulators 10. Vaccum System Condenser Drum DE-ETHANISER/ ABSORBER UNIT A- Towers - Shell 01. De-ethaniser B- Heat Exchanger - Shell nd Tube 02. De-ethaniser Condenser 03. De-ethaniser Reboiler 04. LPG Cooler C- Process Tanks & Accumulators 05. De-ethaniser Reflux Accumulator DE-BUTANISER UNIT A- Towers - Shell 01. Dehutaniser B- Heat Exchanger - Shell and Tube 02. Debutaniser Condenser 03. Debutaniser Reboiler 04. Debutaniser Feed Preheater 05. Light Naphtha Cooler C- Process Tanks & Accumulators 06 Debutaniser Reflux Accumulator Created by eDocPrinter PDF Pro!!




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LPG SPLITTER UNIT A- Towers - Shell 01. C3/C4 Splitter 02. C3/C4 Splitter 03. C3 Dryer B- Heat Exchanger - Shell and Tube 04. Splitter Overhead Condenser 05. Splitter Reboiler 06. Dryer Reboiler 07. C4 product Cooler 08. C3 Product Cooler C- Process Tanks & Accumulators 09. Splitter Reflux Drum NAPHTHA HYDRO - TREATER UNIT A- Towers - Shell 01. Stripper (Top) 02. Stripper (Bottom) B- Heat Exchanger - Shell and Tube 03. Stripper Trim Condenser 04. Combined Feed/Effluent Exchanger 05. Stripper Feed/Bottom exchanger 06. Product Condenser 07. Stripper Condenser C- Process Tanks & Accmulators 08. Feed Surge Drum 09. Reactor Product Separator 10. Recycle Gas Kersone Oil Drum 11. Stripper Overhead Receiver 12. Water Break Tank 13. Make-up Gas Kersone Oil Drum 14. Stripper Feed/DIMS Exch. 15. Stripper BIMS TRIM Cooler 16. Make-up Gas Trim Cooler. CCR REFORMER UNIT A- Towers - Shell 01 Debutaniser B- Heat Exchanger - Shell and Tube 02. Debutaniser Feed/Bottom Exchanger 03. Debutaniser Trim Condenser 04. Platformate Trim Cooler Created by eDocPrinter PDF Pro!!




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05. Feed/.Effluent Exchanger 06. Product Trium Condenser C- Process Tanks & Accumulator 07. product Separator 08. Net Gas Kerosene Oil Drum 09. Interstage Drum-I 10. Interstage Drum-II 11. Net Gas Chloride Treater 12. Debutanizer overhead Receiver 1 -Beot 13. Debutanizer Overhead Receiver(Boot) LGO HYDRO - TREATER UNIT A- Towers - Shell 01. Stripping Column B- Heat Exchanger - Shell and tube 02. Reactor charge/Effluent heat Exchanger 03. Reactor Charge/Effluent heat Exchanger 04. Stripper Feed/Reactor Exchanger 05. Reactor Effluent Trim Cooler 06. Fresh Gas Kick-back Cooler 07. Stripper Feed/Dried Gas Oil Heat Exchanger. 08. Stripper Feed/Bottom Heat Exchanger. 09 Overhead Trim Cooler. C- Process Tanks & Accumulators. 10. LGO Charge Surge Drum 11. H.P. Separator 12. L.P. Separator 13. Fresh Gas Kerosene Oil Drum 14. Recycle Gas Kerosene Oil Drum 15. Stripper Overhead Accumulator 16. Wash Water Surge Drum. LGO DRYER UNIT A- Towers - Shell 01. Gas Oil Drying Column B- Heat Exchanger -Shell and Tube 02. Gas Oil Product Trim Cooler 03. Drying Column Overhead Condenser 04. Seal Liquid Circulation Cooler. C- Process Tanks & Accumulators 05. Gas Oil Charge Drum 06. Drying Column Overhead Accumulator 07. Seal Liquid Separator D- Tower- Trays and internals. Created by eDocPrinter PDF Pro!!




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08 Shower Trays. DELAYED COKER UNIT A- Towers - Shell 01. Main Fractionator 02. LCGO Stripper 03. HCGO Stripper 04. Depropanizer 05. Debutanizer 06. Naphtha Splitter 07. Blow -down Tower B- Heat Exchanger - Shell and Tube 08. VR Feed/LCGO Pump-around Heat Exchanger 09. VR Feed/HCGO Product Heat Exchanger 10. VR Feed/HCGO Pump-around Heat Exchanger 11. HCGO Product/MP Steam Generator 12. HCGO Product/Boller Feed Water Preheater 13. LCGO Pump around/MP Steam Generator 14. LCGO Product Cooler 15. Main Fractionator OVHD after Condenser 16. Compressor Interstage Cooler 17. Depropanizer Bottom Reboiler 18. Depropanizer Side Reboiler 19. Dlean Naphtha Trim Cooler 20. Debutanizer Reboiler 21. Naphtha Splitter Reboiler 22. Light Naphtha Product Cooler 23. Heavy Naphtha Product Cooler 24. Blow-down Quench Oil heater 25. Butane Product Cooler C- Sumps Pits, Basins & Separators. 26 Coke Drop - out Pad , Mase & Sumps. 27. Coke Sizer Pit & Sump 28. Coke Crusher Pit & Sump. D- Process Tanks & Accmulators. 29. Coke Drum Condenser Receiver 30. Fuel Gas K.O.Drum 31. Heater Decoking Quench Drum 32. Heather Condesner Injection Drum 33. Main Fractionator Overhead Receiver 34. Compressor Interstage Spearator 35. Recontacting Drum 36. Depropan Water Draw-off Drum 37. Debutanizer Overhead Receiver 38. Naphtha Splitter Overhead Receiver. 39. Blow-down Tower Overhead Separator. 40. Light Slop Drains Collect. Drum 41. heavy Slop Drum E- Storage Tanks Created by eDocPrinter PDF Pro!!




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42. Clear Water Tank F- Elevators & Conveyors - Materials 43. Sized Coke Conveyor G- Crushed Coke Conveyor 44. Coke Crushers. HYDROCRACKER UNIT A- Towers - Shell 01. Stripper 02 Product Fractionator 03. Kerosene Stripper 04. Diesel Stripper 05. Debutanizer 06. Naphtha Splitter B- Heat Exchanger - Shell and Tube 07. Fractionator Bolloms Trim Cooler 08. Debutanizer Feed/Bottoms Cooler 09. Debutanizer Reboiler 10. Debutanizer Trim Cooler 11. Kerosene Stripper Reboiler 12. Fractionater Bottom Steam Generator 13. Naphtha Splitter Feed/Bottoms 14. Naphtha Splitter Reboiler 15. HVN Trim Cooler 16. LVN Trim Cooler 17. Feed/Hot Separator Vapour 18. Feed/Reactor Effluent C- Process Tanks & Accumulators. 17 Feed Surge Drum 18. Hot Separator 19. Cold Separator 20. Hot Flash Drum 21. Cold Flash Drum 22. Suction Drums 23. Rec. Gas Suction Drum 24. Cond. Break Drum 25. Stripper Overhead Receiver 26. Faction Overhead Receiver 27. Debutanizer Receiver 28. Naphtha Splitter Receiver. ASPHALT UNIT A- Towers - Shell 01. Wash Column B- heat Exchanger Created by eDocPrinter PDF Pro!!




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01 LE Steam generator C- Process Tanks 01 Asphalt blowing drum 02. Surge drum FUEL GAS AMINE UNIT A- Towers - Shell 01. Sour Gas Amine Absorber 02. Coker Off-gas Amine Absorber 03. Amine Stripper(Top) 04. Amine Stripper (Bottom) B- process Tanks & Accumulators 05. Sour Gas Kerosene Oil Drum 06. Rich amine Flash Drum 07. Rich Amine Flash Drum(Column) 08. Coker Gas Kerosene Oil Drum 09. Amine Stripper overhead Receiver 10. Amine Melt Tank 11. Amine Sump Tanks C- Storage Tank 12 Amine Storage Tank D- heat Exchanger Sheet & tube 13 Cooker base coller 14. Amine Feed/bottom 15. Amine Shipper reboiler SULPHUR UNIT A- Heat Exchanger - shell and Tube 01. All Condensers 02. Auxillary Condenser No.1 03. Auxillary Condenser No.2 04. Waste heat Boiler 05. All Condesners 06. Preheaters B- Sumps, Pits Basins & Separators 07. Sulfur Collection Pit 08. Sulfur Degasing Pit C- Process Tanks & Accumulators 09 Amine Gas Separator 10 NH3 - Gas Separator Created by eDocPrinter PDF Pro!!




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D- Storage Tank 11. Sulfur Tank E- Stack (Flate & Vent and Suction) 12. Incinerator Stack 13. Waster Heat Boiler. SOUR WATER SYSTEM A- Towers - Shell 01. Sour Water Stripper B- heat Exchanger - Shell and Tube 02. Water Stripper Feed/Bottoms 03. Water Stripper Reboiler 04. Stripper Bottom Trim Cooler C- Process Tanks & Accumulators 05. Sour Water Degassing Drum 06. Sour Water Stripper Overhead Receiver. PUMPS : VARIOUS TYPES FUEL GAS SYSTEM A- Heat Exchanger - Shell and Tube 01. LPG Vapourizer 02. LPG Vapourizer D- Process Tanks & Accumulators 03. Refinery Fuel Gas Drum 04. Saturated Fuel Gas Drum FUEL OIL SYSTEM A- Heat Exchanger - shell and Tube 01. Fuel Oil Heater B- Storage Tank 02 Refinery Fuel Oil Tanks COOLING WATER SYSTEM A- Sumps, Pits Basins & Separators 01. Sea Water Intake Bag B- Process Tanks & Accumulators. 02. Cooling Water Expansion Tank Created by eDocPrinter PDF Pro!!




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PLANT AIR SYSTEM A- Process Tanks & Accumulators 01. Plant Air Receiver. INSTRUMENT AIR SYSTEM A- Process Tanks & Accumulators 01. Instrument Air Receiver. INTER GAS SYSTEM A- Process Tanks & Accumulators 01. Nitrogen Storage Vessel. REVERSE OSMOSIS UNIT A- Sumps, Pits, Basins & Separators 01. R.O. Plant Feed Basin. 02. Treated Fresh Basin BOILER FEED WATER SYSTEM A- Sumps, Pits Basins & Separators 01. Demin, Plant Feed Tank 02. Neutralization Pit B- Storage Tank 01 Demin Water Tank C- Package Unit - Major 01. De-mineralizer Plant STEAM GENERATION UNIT A- Process Tanks & Accumulators. 01. Boiler Blow- down Drum B- Steam Boilers & Super heaters 01. Utility Plant Boilers C- Package Unit 01. Phosphate Dozing Set. Boilers and dearators can be manufactured in Pakistan Electrical equipment like switchgear etc. can also be manufactured in Pakistan. CONDENSATE RECOVERY SYSTEM Created by eDocPrinter PDF Pro!!




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A- Heat Exchanger - Sheel and Tube 01. Condensate Pre-heater B- Process Tanks & Accumulators 02. Condensate Flash Drum C- Storage Tank 03. Condensate Surge Tank TEMPERED WATER SYSTEM A- Process Tanks & Accumulators 01 Tempered Water Drum FLARE SYSTEMS A- Process Tanks & Accumulators 01 Flat Knockout Drum 02. Flat Knockout Drum (Boot) 03. Seal Drum WASTE WATER TREATMENT PLANT A- Sumps, Pits, Basins & Separators 01 Parallel Plate Separators (A) Basin 02. Parallel Plate Separators(B) Basin 03. Impounding Basin 04. DAF Basin 05 Activated Sluge Treatment Basin. 06. Clarifier Basin 07. Sluge Dying Basin B- Storage Tank 08. API Slop Tank. SLOP SYSTEM A- Storage Tank 01. Light Slop Tank 02. Heavy Slop Tank. SPENT CAUSTIC TREATMENT SYSTEM A- Storage Tank 01. Spend Caustic Storage Tank TANK FARM A- Storage Tank 01. Crude Tanks Created by eDocPrinter PDF Pro!!




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02. LPG Tanks 03. Unleaded Gasoline Export Tanks 04. Motor Gasoline Tanks 05. HOBC Tanks 06. Naphtha Export Tanks 07. Jet A-4 Tanks 08. Jet A-1 Tanks 09. LDO Tanks 10. HSD Tanks 11. Asphalt Tanks 12. Butane Tanks 13. SR.L.T.Naphtha Tanks 14. L.T.HCR Naphtha Tanks 15. L.T.Coker Naphtha Tanks 16. L.T.Heavy Naphtha Tanks 17. Reformate Tanks 18. VGO Tanks 19. Vaccum Resid Tanks. CHEMICAL STORAGE & HANDLING A- Process Tanks & Accumulators. 01. Acid Storage Drum 02. Caustic Storage Drum 03. Caustic Dilution Drum B- Storage Tank 04. Caustic Dissolving Tanks MARKETING PIPELINES A- Package Unit - Major 01. Marketing Pipelines. LPG BOTTLING PLANT A- Package Unit-Major 01. LPG Bottling Plant. MISCELLANEOUS EQUIPMENT. A- Fired heaters 01. Radiant & connection coils 02. Steel Structure. 03. Stack etc. B- Air Coolers (Condensors) 01. Fin Tube bundles C- Steam Boilers. D- Heat Recovery Boilers Created by eDocPrinter PDF Pro!!




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E- Atmospheric Storage Tanks 01. Cone Roof 02. Dome Roof 03. Int. Floating Roof 04. Floating roof F. Spherical Storage Tanks. G- Steel Structure H- Piping I Fire Fighting Equipment J- Workshop equipment. K- Water Treatment Plants. L- Electrical Equipment. 01. Switchgear (IIV, MV, LV) 02. Motor Control Center 03. Instrument Panels 04. Power Electronic Equipment 05. Sub-station equipment etc. 06. Power Transformers (6.3 - 40MVA). 07. Distribution Transformer (0.6-4 MVA) 08. I.T. Instrument Transformers 09. 11 KV Bulk Oil Circuit Breaker 10. 11 KV Dropout Cutout Fuse with Fuse link 11. Power Factor Improvement Plant. 12. Energy Meters (Single and three phase)





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Annexure-IV SUGAR PLANT UPTO 10,000 TCD Scope of engineering services and equipment manufacturing locally:- Basic & Detailed Engineering Plant payout Process design Heat balance Material balance Water balance Piping design Electrical design Instrument and control design Equipment Design Detail equipment design including workshop drawing Erection/installation drawings. Installation and Commissioning Services. Supervision for installation, erection and commissioning services. LIST OF EQUIPMENT MANUFACTURED LOCALLY Platform for weigh bridge. Cane feeding table(drag type, slate type) Truck tipper (rectangular, rotary) Cane Carrier. Cane leveler. Cane cutting knives. Cane shredder Prepared cane elevator Cane crushing mills Mill cooling water piping. Inter conveyors Service platform & gangways Receiving tanks made of mild steel & stainless steel Set of imbinition & juice piping, service hand box only. Seive & double reduction low speed gearing Overhead travelling crane(without hoist & controls) Belt conveyor Juice Scale. Juice Heaters. MOL doasing apparatus Bucket elevator. Lime slaker MOL vibrating screen. Flashing vessel. Door type & SRI type clarifier Vaccum filters Cascade condenser Mud overflow tank Mud mixer Bagacillo blower. Cyclone bagacillo separator and ducting Bagacillo screen with hopper Evaporators. Condesnate receiver Vaccum pans(batch type) Crystallizers (air cooled & water cooled) Vertical crystallizer Created by eDocPrinter PDF Pro!!




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Open seed crystallizer. Vaccum crystallizers Multi jet condesners Spray pond. Continous centrifugals. Feed mixer. Screw conveyor Sugar remeltor Magma minglers single/double paddle. Raw sugar remelter. First carbonation tank. Second carbonation tank. Remelt sulphitator Rotary pressure filter. Aereation tank. Telofloc clarifier Scum clarifier Gross hopper conveyor. White sugar dryer Air heater Dry cyclone, wet cyclone Sugar screen. Sugar Storage bins Bag conveyor Bag stacker. Baggasse Fired Boiler Steam drum Water Drum Boiler tube bank Furnace walls complete with headers. Super heater Headers Boiler supporting structure. Working platform Steel casing. Air heater Dumping grates & feeder. Economizer. I.D.F.D. & S.A. fans Fly ash arrestor. Observation ports, inspection/access doors. Hoppers. Flue gas ducts. Chimney stacks. Integral piping. Blow down tank. Water sampling device. Thermal deareator. Deareator storage tank. Feed water softening plant. Bagasse conveyors. Steam distribution header. Manual crane (without hoist, etc.) Miscellaneous Staging flooring etc. All fabricated piping, ducts, hangers, supports, expension joints, flanges and distribution headers. Flue gas dust catcher. Gas scrubber. Sulphur furnace. Created by eDocPrinter PDF Pro!!




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LOCAL VENDOR ITEMS Centrifugal pumps(open impeller & chock less type)(for water, juice, syrup MOL , mud, slurry) Sequeral gauge electric motors. Massesecuite, molasses, magma pumps. Injection water pumps(upto 1750 M/hr, 22 M) Spray water pumps Cooling tower equipment Manually operating hoists. Leaves for pressure filter. Bagasse Fired Boiler Refractory and insulation bricks. Boiler insulation/cladding. Electric driven feed water pump with motor. Turbo driven feed water pump without drive. Water softening plant pumps. Motor control. Piping & fittings Insulation & lagging Power House Cable & sub station/transformer Battery and static capacitor. Set of low voltage switch board. Miscellaenous

All medium pressure piping, fittings, G.I. piping & fittings, hanger, supports, duplex valves nuts, bolts, washers & jointing materials.

Set of insulation material. Work shop equipment. IMPORTED ITEMS Road vehicle weigh bridge without platform. Variable speed drive (Ac/DC/Hydraulic type) Hydraulic system for truck tippler. All electric geared motors (low rpm) Steam turbines (single and multi stage) Automatic speed regulating equipments) Magnetic separator(rotary/suspended/self cleaning type) Hydraulic system for mill. Multi point lubricators for mill. Imbition water flow recorder. Screen DSM & rotary type. High Speed gear boxes. Hoist, trolley, drive & control for crane. Centralized mill control disk. Mill roller lathe. Control instruments for MOL. Mud diaphragm pump. Coagulant metering pump. Custometer and panscope for vaccum pans. Vaccum regulating valve. Vaccum pump. Tube Cleaners & tube expanders. Electric butterfly valves for vaccum pan. Electric sugar detector. Massecuite/molasses/magna pumps. Cloth for rotary pressure filter. Created by eDocPrinter PDF Pro!!




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Meltering & dosing pumps. Talofloc drum heater. Impeller/agitators with drive. Talofloc educator. Aeration pump & air flow meter. Talo deep bed filter complete with accessories. Blower. Batch type, centrifugal for R-massecuite. Hot wash water plant. Oil free air compressor. Sack filling machine. Check weighing scale. Bag sewing machines. Bagasse Fired Boiler. Scoot blowers and tube expander. Bagasse combustion equipment except dumping grate and feeder. Oil combustion equipment. Drive for rotary valve. Special refrectories, castable/moldable & jointing motor. Calcium salicate. Valve & mountings. Intergral & technological piping & fittings. Blow down valves, level, pressure guages & controls. Instrument & controls. HP, LP chemical dosing equipment. Turbine for feed water pump. Chemical resin. Instruments & controls for boiler. Oil pumping & heating unit. Valves mountings, gauges, steam traps & fittings. Tube expanders. Power House Turbo alternators. Bus-bar for turbo alternator set. Switch board. H.T. cables. Storage batteries. Crane parts (Hoist only). Diesel alternator. Miscellaneous Set of high pressure piping and fittings, steam traps strainer, expansion bellows, etc. De-super heater(steam automoizer, instruments & controls). Pressure reducing valves, instruments & controls. Safety valve. Set of integrator/Recorder. Laboratory equipments.





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Annexure-V CLASSIFICATION OF MANHINERY SUPPLIES FOR CEMENT PLANT UPTO 4000 TONS/DAY CAPACITY LEGENDS: LIST "A' LOCAL SUPPLIES LIST "B" FOREIGN PARTNER'S IMPORTS LIST "C' LIST OF LOCALLY ENGINEERED AREA for Heavy Mechanical Complex Ltd. (Ahmed Sajjad Khan) Deputy General Manager for DESCON Engineering (Pvt) Ltd. (Bashir Ahmed Malik) Resident manager for Karachi Shipyard & Engineering Works (Siddiq Ahmed) Deputy Superintendent. (LOCAL SUPPLIES) LIST "A" Dated 06.04.1995 CLASSIFICATION OF MACHINERY SUPPLIES FOR CEMENT PLANT UPTO 4000 TONS/DAY CAPACITY S.NO. DESCRIPTION DESIGN SCOPE OF LOCAL SUPPLIES _______________________________________________________________________ 1. Air lift Local Cylinderical steel tanks Internal discharge pipes. Special aeration bottoms Compressed air nozzles Material pipe Fabric Butterfly valves. Rotary piston blower. 2. Air separators/Classifiers Foreign Rotors (Mechnical For ball Mills) Stator parts. Liners(of carbon steel) Drive supports Platforms and ladders. 3. Air Separators/Classifiers for Foreign Casing and structual parts. roller mills. 4. Air separator/Classifiers(High Foreign Rotor, liners casing supports. efficiency)For cement mills. 5. Apron Conveyor/Clinker Local Shafts conveyors Runway supports. Drive station Take up stations Buckets with bolts Intel hood Discharge hood Frame work Chain wheel hubs. Created by eDocPrinter PDF Pro!!




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Base frame Rollers/Chains Sprocket teeth segmeal Rails Tensioning device Drive unit 6. Apron Feeders/Plate feeder Local Apron deck assy including sprocket

bearing/housing, shafts, tensioning, device, structure, inlet and outlet hood, base frames, coupling guards. Buffer springs,rubber shocks, drive and driven sprockets, roller chain, gear box and couplinos. 7. Bag Divertors Local Divertor Actuator 8. Bag Loaders/Truck Loaders/ Local Steel frame Lorry loaders. Travel carriage Pulleys and shafts Tensioning device Idlers Belts Moterised pulley Travel drive units. Hoist unit Electrical & control equipment. 9. Ball Mill Foreign Parts for inlet Casings Parts for oulet casings Top sections for outlets Parts for diaphragms Parts for outlet chamber Inlet cone Centre section of mill shell Lining rings, mill shell Liners, grinding media. 10. Ball mill (with trunions) Foreign Trunions,(below 5100 mm outer dia and 500 mm height) Mill Shell with flange(outer dia 3100 mm and below) Trunion bearing Base Frame with anchoring. Diaphragm, Girth gear Guard, inlet & outlet screens, inlet & outlet housing, shell liners, Trunion and Diaphragm liners, grinding Media. 11. Belt Conveyor Local Pulleys & shaft assembles Idler supports Discharge stations Supporting structures Take-up station Skirt plates with feed inlets covers Drive guards Rubber curtains Scrappers Inlet & outlet chutes Rubber belts Idler rollers Created by eDocPrinter PDF Pro!!




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Lagging for pulleys Drive unit, Switches, motion sensors etc. 12. Blending Silo Equipment/ Foreign Distributor for silo feeding Pre-homogenising Silo equipment Silo vent valve Open air slides for aeration Air piping Silo man- hole Collection box Silo inlet Steel cone Sounding pipe. 13. Boile Unit/Heal Transmitting Foreign Chimney oil producer Tanks Gallery and ladder. 14. Bridge Recalimers Foreign Main girders Rake cars Towers Harrows Scrapper blades Roller tables Gangways Frames for scraper chains Travelling carriages Excl. Wheels Cabin Drive stations Rail clamps and foundation bolts Roller chains Scraper chains Winches, incl. pulleys Drive units Tensioning device for scraper chain Hydraulic equipment |Idlers for roller tables Rails for tracks Chain wheels, Carriage wheels Electrics & controls. 15. Bucket Elevators Local Casings Inspection doors Buckets Drive stations Take-up stations Shaft assemblies including tensioning device and bearing/Hosuing Chain wheel, replaceable segments, Chains, shackles, distance plates Drive unit Motion detector 16. Burner Suspension Local Frame Rails Burner trilley Duct for ventilation Trolley drive Controls. Created by eDocPrinter PDF Pro!!




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17. Cement Silo Equipment Local Distributor for silo feeding Silo vent value Open air slides for aeration Air piping/Fittings/Valves Silo man-hole Collecting box Silo inlet Steel cone Sounding pipe Polyester fabric Butterfly valves Cut off valves Flow control gates Level indicators Rotary piston blowers Slide gates Divertion gates Control Air piping. 18. Chain Scrapers/Spillage Local Troughs

conveyors Frameworks Scrapers Casing Shafts Bearings Bearings housing Chain wheels Chain & shackles Rails Drive unit Motion Sensors etc. 19. Change-over Gates/Diverters Foreign Gates Control cabinets Actuators Limit switches Position indicators 20. Compressors, dryers and Foreign Air receivers Air Receivers Piping. Compressors with accessories. Air driers. Valves Sequence Controllers Drives. 21. Conditioning Towers/ Foreign Casing Spray Towers Structure Screw conveyor Platforms Water tanks Piping. 22. Cranes/mono-rail and Hoists Local Crane bridges Tracks and monorails Control panels Wheels, end-carriages Hoist Created by eDocPrinter PDF Pro!!




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Grab/trolley Power supply lines Pendant control system Travel geared motors with brakes Limit switches. 23. Crushers(Hammer Type) Foreign Flywheel for limestone Casing Base frames Rotor assembly Impact plate Anvil, grate bars, Outlet grate Hammers Hammer extraction device Hydraulic parts Drive unit Oil cooler Electrics & instruments Bearings with Housing V-belts 24. Crusher(Hammae Type) Local Flywheel For Gypsum Casing Base frames Rotor assembly Impact plate Anvil, grate bars, Outlet grate Hammers Hammer extraction device Hydraulic parts Drive unit Oil cooler Electrics & instruments Bearings with Housing V-belts 25. Crusher(Roller Type) Foreign Casing Flysheel Base Frame Rotor Assembly Overhead protection Buffer springs Drive unit Bearings with Housings. 26. Crushers(Impact type) Foreign Casing liners, base frames, guards Hydraulic Rotor assembly Drive. 27. Dampers/Louvers Foreign Dampers Actuators Limit, switches Position indicators Drive unit.





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28. Drag Chain Conveyors Foreign Casing, links, chain, sprockets, shafts, tensioning device, structure, inlet and outlet chutes drive.

29. Dust Filters/Bag Filters Local Casing, structure, screw conveyor and all internal

parts. Guages, valves, timers, rotary air lock and other special parts Drive Unit.

30. Electrostatic precipiators Foreign Frames for casing s Plates work for casings Bollom hoppers for casings Inlet and outlet translations Distribution screens Ladder and platforms Screw conveyer Bearings and housing 31. Fans(Larger ones like Foreign Casing Kiln and Cooler, ID,EP Frames and Separator fan) Guards 32. Fans(Dust collector) Local Rotor assembly,casing base frames, guards Inlet vane controller actuators, vibration pads, spun cones, bearings/housings V-belts and pulleys Couplings. 33, Fans (Clinker cooler) Local Rotor assembly, casing base frames, guards

Inlet vane controller actuators, vibration pads, spun cones, bearings/housings V-belts and pulleys & piezo rings, couplings.

34. Flap gates/Blast Gates Foreign Gates 35. Fluxo Slides/Air Slides Local Casing Air piping, Inlet and out let chutes,supports Polyester fabric, wire mesh Fan. 36. Grate cooler/Clinker Coolers 36.1 Conventional type Foreign Casing, stationary and movable grate assembly side

walls, crank drive assembly, chutes, clinker breaker housing and rotor assy.

36.2 Controlled flow grate type Foreign Casing, side walls, chutes, clinker breaker housing

and rotor assembly 37. Hot Gas Generator/Heat Foreign Casing generator/Air Heater 38. Kiln Foreign Klin shell, kiln shell under tyre portion(below 65 mm

thickness and 2000 mm width) tyres (upto outer dia 5100 mm), tyre fastening, gear mounts, roller with shafts, bearing housings, thrust roller, base frames, auchor bolts gear guards, heat inlet ring, feed hood fire-hood, inlet and outlet seals.

39. Kiln Feed System Local Tank, Sampler Created by eDocPrinter PDF Pro!!




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Air slide casings Pipe fittings Butterfly valves Level indicators Flow control gates Polester fabric Load cells Slide Gate Flow control gate Weigh feeder/import flow meter. 40. Oil tanks Local Tanks Level Indicators Toggle switches Solenoid valves Heading equipment 41. Packing Plant Equipment Foreign Worktable Local Guard plate Packer bins Hoppers Platforms Screw conveyer Diverting pipe Packers Vibrating screens Level indicators Rotary feeders Discharge belts conveyor/roller ways Bag cleaners Broken bag discharger Telescopic chute Drive units Motorised pulleys Conveyors belt Idlers, switches. 42. Preheater/Calciner Foreign Cyclones Riser pipes Central tubes Calciner Casing Distribution boxes Clean-out ports Air lances Doors Tertiary air duct. 43. Rotary Feeder Foreign Casing Wheel Drive bracket Bearing with housings Rubber bushes Drive 44. Roller Press Foreign Casing Frame Foundation plates 45. Roller Mill Foreign Mill stand , Mill body, service platform, removable rails. Created by eDocPrinter PDF Pro!!




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46. Screw Conveyor Local Casing Screw shaft Brackets Bearings Drive unit, switch/sensor Grease lubrication systems. 47. Side Scrappers Foreign Scrappers blades Port frame Discharge tables Rail clamps Foundation parts for tracks Travel carriages excl. Wheels, Cabin Drive unit Sprockets Roller chains Travelling wheels Hoisting units Carrying idlers Rails Electric & controls 48. Stackers Foreign Conveyor structure Travel carriages excl. Wheels Jib steel structures Throw-off car Gangways Platforms Cabin Rail clamps Conveyor pulleys Foundation parts for tracks Travel wheels Conveyor belt Idlers Drive unit Hydraulic parts Rails 49. Vibration feeders Foreign Electric & controls Rod gates with limit controls Discharges slides Troughs, supports covers Suspension parts Magnetic vibrators Thyristor units, Drives. 50. Weigh Bridge Foreign Beams for bridge Supports for bridge Platform Load cells Weighing indicators Printer. 51. Weigh Feeder Foreign Created by eDocPrinter PDF Pro!!




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52. Miscellaneous equipment Local/ Hopper lining Foreign Pipes and bends Throttle valves Chutes and spouts Foundation bolts Tubes Supports/Structure M.S. Silo/bins Platforms Cyclones Steel parts for expansion joints Ducts Steel stack Embedment parts Base plates and frames Guards Portable fire extinguishers Tanks Water treatment plant Gas bottle units Drain pumps Insulation Water pumps Evaporation cooler Piping and fittings Valves Workshop Equipment Disengaging box Needle gate Silo side door/man-holes Silo vent valve Preheater Steel Tower. Tertiary/Secondary air duct Setting chamber Canopy for clinker Silo Steel structure for pre-hamogenising yard Belt Weighers Building structures

Expansion joint fabric with special glues and adhesives

53. Electrical items Local Power Transformer, 53.1 High Voltage Switch Gear with Transformer 132/6.3KV. Metering & Protection Panel, Steel Structure, auxiliary Panels, Switch board, Battery chargers Components for meterings & protertion Panels Components for auxiliary panels, Current

transformers, Potential transformers, surge arrestors, line isolators, Neutral Resistors, Batteries & Circuit breakers.

53.2 Medium Voltage Switch Gear Local Gubicles for incoming and outgoing Feeders, Switch board, bus tie ducts, power factor

improvement plants Circuit breakers Components for M.V. switch gear on load Dis-connecting switch(upto 6 KV) 53.3 Low voltage Switch Gear Local Cubicles for incoming & outgoing Feeders, Distribution borad(AC/DC) power factor Created by eDocPrinter PDF Pro!!




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improvement plants. Circuit breakers, Components for L.V. switch gear. 53.4 Motor Control Centers. Local Cubiles for Motor Starters(MV/LV) Components for motor starters. 53.5 Distribution Transformers Local Complete 53.6 Variable Speed Motors(DG) Foreign 53.7 Variable Speed Motors(AC) Local AC motor, drive control panel, thyrister control

panels Thyrister modules. 53.8 Medium Voltage Motors Foreign 53.9 Low Voltage Motors Local Complete 53.10 Engineering Power Supply Local Complete 53.11 Field Instrumentation Foreign 53.12 Process Monitoring System Foreign PLC Systems, Hard ware/Soft ware

engineering, control desks, wiring , Electronic modules and special devices.

53.13. Kilsn Cooler TV-System Foreign 53.14 Kiln Diagnostic System Foreign 53.15. Inter Communication System Foreign 53.16 X-Ray Spectrometer Foreign 53.17 Auxiliary UPS system Foreign 53.18 Signal & measuring Cables Foreign 53.19 Medium Voltage Cables Local Complete. 53.20 Low Voltage Cables Local Complete 53.21 Erection Material Local Complete 53.22 Plant Lighting System Local Complete 53.23 Lightening & Grounding System Local Complete 53.24 Telephone system Local Complete 53.25 Diesel Generating sets Local Complete except engines (Upto 1000 KVA) Above 1000 KVA) Foreign NOTE: Parts, components and sub-components mentioned in the column Scope of local supplies "includes certain items to be imported by recognized manufacturers to complete the assembly.





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List "B" CLASSIFICATION OF MACHINERY SUPPLIES FOR CEMENT PLANT UPTO 4000 TONS/DAY

CAPACITY S.No. DESCRIPTION DESIGN FOREIGN PARTNER’S IMPORTS -------------------------------------------------------------------------------------------------------------------------------- 1. Air Lift Local 2. Air separators/Classifiers Foreign Liners(of wearing material) (mechanical For ball Mills) Gearboxes, Couplings, Varitable speed motor. 3. Air Separators/Classifiers Foreign Gate feeder, for roller mills pneumatic Cylinders, seals, drive etc. 4. Air Separator/Classifiers Foreign Liners of wearing materials (High efficiency) For pipes (of wearing materials) cement mills Valves/Air locks, drive lube system. 5. Apron Conveyor/Clinker Local conveyors. 6. Apron Feeders/plate feeder Local 7. Bag Divertors Local 8. Bag Loaders/Truck Loaders/ Local Lorry Loaders. 9. Ball Mill(with slide shoe Foreign Mill shell inlet section with slide ring, bearings) Mill shell outlet section with slide ring. Grates and supporting rings for diaphragms Forged

bolts for liner, plates, Slideshoe bearings Lubrication units Erection tools Bellows for expansion Joints water injection equipment, Drive Unit.

10. Ball mill(with trunnions) Foreign Mill shell, (with flange outer dia more than 3100

mm), ball sockets, Girth Gear, Pinion, or pinion bearing, with housing Lube system, water injection system, Gear Boxes & couplings, Glutch, Hollow shafts mill lube and jack- up pumps, liner bolts, Trunnions(above 5100 mm outer dia and 2500 mm height)

11. Belt Conveyor Local 12. Blending Silo Equipment/ Foreign Polyester fabric Pre-homogenising Silo Butterfly valves Equipment. Cut off valves Flow control gates Level indicators Rotary piston blowers Control air piping Slides gates Divertion gates, flow meters, control unit and instruments. Created by eDocPrinter PDF Pro!!




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13. Boiler Unit/Heat Transmitting Foreign Complete except local items oil producer 14. Bridge Reclaimers Foreign 15. Bucket Elevator Local 16. Burner Suspension Local 17. Cement Silo Equipment Local 18. Chain Scrapers/Spillage Local conveyors 19. Change-over Gates/Diverters Foreign 20. Compressors, dryers and air Foreign Receivers. 21. Conditioning Towers/Spray Foreign Water injection system Nozzles Towers. Water filters Centrifugal pump Units(with low volume and high head) Rotary air lock. 22. Cranes/mono-rail and Local Hoists 23. Crushers(Hammer Type) Foreign for limestone 24. Crusher(Hammer type) Local For Gypsum 25. Crusher(Roller Type) Foreign 26. Crushers(Impact type) Foreign 27. Dampers/Louveyors Foreign 28. Drag Chain Convers Foreign 29. Dust Filters/Bag Filters Local 30. Electrostatic precipitators Foreign Drive unit Electrical equipment Discharge electrodes Collecting plates Internal parts Hammer and rapping bars Rotary air lock. 31. Fans(Larger ones like Kiln Foreign Impellers and Cooler ID,EP and Shafts Separator fan) Bearings/ housing Electrics & instruments, Variable speed motor, V-belts and pulleys, actuators, vane controllers,

couplings. Created by eDocPrinter PDF Pro!!




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32. Fans(Dust collector) Local 33. Fans(Clinker cooler) Local 34. Flap gates/Blast Gates Foreign Solenoid valves Limit switches Pneumatic cylinders 35. Fluxo Slides/Air Slides Local 36. Grate, Cooler/Clinker Coolers 36.1 Conventional type. Foreign Bottom gates, instrumentation and controls,

lube system, drive Unit Seals bellows, V-belts, bearing/housings, Chains, Shackles.

36.2 Controlled flow grate type Foreign Bottom gates, instrumentation and controls, lube system, drive Unit, Seals bellows, V-belts. bearings/housings, Chains, Shackles Moving and fixed grate assembly. 37. Hot gas Generator/Heat Foreign Lining generator/Air Heater Burner station Fans Controls Refractories. 38. Kiln Foreign Girth gear, tyres(above 5100 mm outer dia)pinion,

pillow blocks, gear boxes, clutches couplings, parts of kiln seals, lube system, diesel engine(if required), pneumatic cylinders, seals, Burner and controls Kiln Shell Portion(above 65 mm thickness and 2000 mm width)

39. Kiln Feed System Local 40. Oil Tanks Local 41. Packing Plant Equipment Local/ Foreign 42. Preheater/Calciner Foreign Bellows, Sluice haps Shock blasters Sequence controller immersion pipes Burner and Controls. 43. Rotary Feeder Foreign 44. Roller press Foreign Roller bodies Bearings with housings Seals Hydraulic equipment Drive unit and instrumentation and controls. 45. Roller Mill Foreign Grinding table, grinding rollers, lube system,

grinding parts, grinding rings, grinding tyre, grease pump, rocker arms, Hydro pneumatic Springs system, mill drive, Seal air blower, Mill monitoring/interface Cabinet, Water injection unit.Hydraulic swing device, Hydraulic cabinet, Service tools.

46. Screw Conveyor Local Created by eDocPrinter PDF Pro!!




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47. Side Scrappers Foreign 48. Stackers Foreign 49. Vibration feeders Foreign 50. Weigh Bridge Foreign 51. Weigh Feeder Foreign Complete with drive and controls 52. Miscellaneous Equipment Local/ Sampler Foreign Refractories & castables Pressure equalising valve Oil pumps Oil heating coils and heaters Oil pumps and heating unit Burner equipment Soleniod valves Safety valves Butterfly valves Laboratory equipment Quality control system. Change-over gate Hydraulic cylinders Elevators Samples Motion Detectors, Emergency stops, Belt drift switches. Pull-card switches Metal detector, Magnetic Seperator Weigh belt scales Side dischargers Primary/secondary air fans Silo extraction gate platform weigh scales Clinker weighing unit. 53. Electrical items 53.1 High Voltage Switch Gear Local with Transformer 132/6.3 KV. 53.2 Medium Voltage Switch Gear. Local On load dis-connecting switch above 6 KV 53.3 Low Voltage Switch Gear Local 53.4 Motor Control Centers Local 53.5 Distribution Transformers Local 53.6 Variable Speed Motors(DV) Foreign Complete. 53.7 Variable Speed Motors(AC) Local 53.8 Medium Voltage Motors Foreign Complete Created by eDocPrinter PDF Pro!!




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53.9 Low Voltage Motors Local 53.10 Engineering Power Supply Local 53.11 Field Instrumentation Foreign Complete 53.12 Process Monitoring System Foreign 53.13 Kiln/Cooler TV-System Foreign Complete 53.14 Kiln Diagnostic System Foreign Complete 53.15 Inter Communication System Foreign Complete 53.16 X-Ray Spectrometer Foreign Complete 53.17 Auxiliary UPS System Foreign Complete 53.18 Signal & measuring Cables Foreign Complete 53.19 Medium Voltage Cables Local 53.20 Low Voltage Cables Local 53.21 Erection Material Local 53.22 Plant Lighting System Local 53.23 Lightening & Grounding Local System. 53.24 Telephone system Local 53.25 Diesel Generating Sets Local (Upto 1000 KVA) (Above 1000 KVA) Foreign Complete.

List "C"

CLASSIFICATION OF MACHINERY SUPPLIES FOR CEMENT PLANT UPTO 4000 TONS/DAY CAPACITY

1. Limestone and Clay Crushing Area. 2. Raw Materials Pre-Homogenizing Areas. 3. Clinker Transport Storage and Mill Feed. 4. Gypsum Crushing and Transport. 5. Cement Silos. 6. Packing Plant 7. Compressed Air system. 8. Fuel oil system 9. Water System.





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Annexure-VI

GAS PROCESSING PLANTS LOCALLY MANUFACTURED EQUIPMENT - Two/Three phase separators. - Absorption tower/columns (wall thickness upto 120 mm) - Process reactors(wall thickness upto 120 mm) - Pressure vessels (based on ASME code) Tubular heat exchangers (TEMA standards) - Tubular condensers(TEMA standards) Plain/Fin tube air coller (excl. fans) - LPG storage tanks(based on ASME codes) - Oil storage tanks(based on API codes) - Heat recovery boilers - Steel structures. - Process & utilities piping. - Off-site utilities. - Gas sweetening unit(Amine absorption unit) - Gas dehydration unit(Glycol, dehydration plant) - Flare stack system - LPG recovery unit. - Sulphur recovery unit. Exclusion: - Rotary equipment like pumps, compressors, Turbines Power generation unit. Instrumentation & control system. High pressure valves & pipe & fittings. Internals, filters, demister, seals etc. Vendor items for process unit. Note: The locally manufactured equipment will be based on foreign technology partner process design/basis engineering.





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Annex-VII

BASIC CHROMIUM SULPHATE PLANT LOCALLY MANUFACTURED EQUIPMENT.

- Ball mills - Bucket elevators. - Screw conveyors. - Belt conveyors. - Rotary kiln. - Rotary drier. - Evaporators. - Reactor vessel. - Steam boiler. - Waste heat recovery boiler. - Mixers/Agitators. - Dust collector. - Industrial fans. - Storage tanks. Exclusion: Gear drives, D.C. motors, cone crushers, vibrating screens, vaccum filters, vaccum pumps, open impeller pumps, titanium heat exchanger & reactor, steam ejector, filter presses & centrifuges, Bag packing-sealing & sewing machines, Dense phase conveying system, oil firing system for kiln & driers, weigh feeders, air compressor, rotary piston blower.





list of industrial eqpt

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