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Limit switches OsiSense XC Special For hoisting applications type XCR, XCKMR, XCKVR Catalog Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com

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Limit switchesOsiSense™ XC SpecialFor hoisting applicationstype XCR, XCKMR, XCKVR

Catalog

Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com

2

Limit switchesOsiSense™ XC SpecialFor hoisting applications, types XCR, XCKMR, XCKVR

Introduction

b XCR v With head for rotary movement operators, spring return to the Off position1 contact actuation position per direction

Page 6/4

v With head for rotary movement operators, maintained1 contact actuation position per direction

Page 6/4

5622

48

5622

49

5622

50

5622

51

b XCKMR (metal) v With head for rotary movement operators, maintained4 mechanical actuation positions of 4 contacts From 2 to 5 electrical positions depending on model

B2

0

0

A2

A1B1

0

Page 6/4

b XCKVR (plastic) v With head for rotary movement operators, maintained4 mechanical actuation positions of 4 contacts From 2 to 5 electrical positions depending on model

B2A2

A1B1

Page 6/4

6009

77

6009

78

6009

79

6009

80

Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com

3

Limit switchesOsiSense™ XC SpecialFor hoisting applications, types XCR, XCKMR, XCKVR

Environmental specificationsLimit switches XCR XCKMR (metal) XCKVR (plastic)

Conformity to standards Products EN/IEC 60947-5-1, CSA C22-2 no. 14, CCC

EN/IEC 60947-5-1, CSA C22-2 no. 14, UL 508, CCC

Machine assemblies EN/IEC 60204-1

Product certifications XCRA, B, E, F: e, CSA, CCC, GOST

e, UL, CSA, CCC, GOST

Protective treatment Standard version TC

Ambient air temperature For operation –13 to +158 °F (–25 to +70 °C) –13 to +158 °F (–25 to +70 °C) –13 to +158 °F (–25 to +70 °C)

For storage –40 to +158 °F (–40 to +70 °C) –40 to +185 °F (–40 to +85 °C) –40 to +158 °F (–40 to +70 °C)

Vibration resistance Conforming to EN/IEC 60068-2-6

9 gn (10-500 Hz) 25 gn (10-500 Hz) 25 gn (10-500 Hz)

Shock resistance Conforming to EN/IEC 60068-2-27

XCRA, B, E, F: 68 gn, XCR : 30 gn (18 ms)

50 gn 50 gn

Electric shock protection Class I conforming to IEC 60536 Class II conforming to IEC 60536

Degree of protection Conforming to EN/IEC 60529 XCRA, B, E, F: IP54 IP66 IP65

Degree of protection against mechanical impacts

Conforming to EN 50102 IK07 IK07 IK04

Materials Enclosure Metal Zamak ZP3 (PBT + PC) - GF 30 FR (Valox)

Cover Metal DC03 steel (PBT + PC) - GF 30 FR (Valox)

Head Metal Zamak ZP3 (PBT + PC) - GF 30 FR (Valox)

Cable entry Depending on model 1/2"-14 NPT conduit entry using optional adapter (sold separately).

1/2"-14 NPT conduit entry using optional adapter (sold separately).Other options available.

1/2"-14 NPT conduit entry using optional adapter (sold separately). Other options available.

Contact block specificationsRated operational specifications

Conforming to EN/IEC 60947-5-1Appendix A

XCRA, B, E, F: a AC-15; A300 (Ue = 240 V, Ie = 3 A), Ithe = 10 Ac DC-13 ; Q300 (Ue = 250 V, Ie = 0.27 A)

a AC-15 ; A300 (Ue = 240 V, Ie = 3 A), Ithe = 10 A

c DC-13 ; Q150 (Ue = 125 V, Ie = 0.55 A)

Rated insulation voltage Ui = 500 V degree of pollution 3 conforming to EN/IEC 60947-1Ui = 300 V conforming to UL 508, CSA C22-2 no. 14

Rated impulse withstand voltage Uimp = 6 kV conforming to EN/IEC 60947-1, IEC 60664

Positive operation (depending on model) NC contacts with positive opening operation conforming to EN/IEC 60947-5-1 Section 3

NC contacts with positive opening operation conforming to EN/IEC 60947-5-1 Section 3 (contacts 21-22)

Resistance across terminals y 25 mW conforming to NF C 93-050 method A or IEC 60255-7 category 3

Short-circuit protection 10 A cartridge fuse type gG (gl)

Connection Screw clamp terminals Clamping capacity

XE2N P2151: min: 1 x 0.5 mm2, max: 2 x 2.5 mm2

XE2S P2151: min: 1 x 0.34 mm2, max: 2 x 1.5 mm2

Clamping capacity

min: 1 x 0.5 mm2 max: 2 x 2.5 mm2

General specifications

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4

Limit switchesOsiSense™ XC SpecialFor hoisting applications, types XCR, XCKMR, XCKVR

Contact block specifications (continued)Electrical durability b Conforming to EN/IEC 60947-5-1 Appendix C

b Utilization categories AC-15 and DC-13b Maximum operating rate: 3600 operating cycles/hourb Load factor: 0.5

AC supply a 50/60 Hz

inductive circuit

XE2S P2151 XE2N P2151

DC supply c Voltage V 24 48 120Power (W) broken for 5 million operating cycles

XE2S P2151 10 7 4XE2N P2151 13 9 7

For XE2SP•151 AC or DC, the NC and NO contacts must be of the same polarity.

0.1

0.5

1

5

0.5 1 5 10

110 V

48 V230/400 V

2 3 4

Ithe

24 VM

illio

ns o

f ope

ratin

g cy

cles

Current in A0.5 1 2 3 4 5 10

0.1

0.2

0.5

1

5

2

43

Ithe230 V 12/24/48 V

110 V

Mill

ions

of o

pera

ting

cycl

es

Current in A

General specifications (continued)

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5

Limit switchesOsiSense™ XC SpecialFor hoisting applications, types XCR Complete switches with 1 cable entry

Type of head Rotary with spring return to Off position MaintainedMaximum displacement 55° in each direction 90° in each direction

Type of operator Metal rod, U6 mm Thermoplastic roller lever

Large thermoplastic roller lever

Metal rods, U6 mm, crossed or “T” (1)

(1) Crossed rods for XCR Ep8, “T” rods for XCR Fp7.

Catalog numbers of complete switches ( NC contact with positive opening operation) Two 2-pole NC + NO snap action XE2SP2151

Both contacts operate in each direction

XCRA11 XCRA12 XCRA15 XCRE18

1 contact operates in each direction

XCRB11 XCRB12 XCRB15 XCRF17

Two 2-pole NC + NO break before make, slow break XE2NP2151

Both contacts operate in each direction

XCRA51 XCRA52 XCRA55 XCRE58

1 contact operates in each direction

XCRB51 XCRB52 XCRB55 XCRF57

Weight lb (kg) 2.45 (1.110) 2.52 (1.145) 2.55 (1.155) 2.50 (1.135)Contact operation closed (P) = positive opening point

open

Complementary specificationsMaximum actuation speed 1.5 ms

Mechanical durability 10 million operating cycles

Minimum torque For tripping 3.98 lb-in. (0.45 N•m) 5.31 lb-in. (0.60 N•m)

For positive opening 6.64 lb-in. (0.75 N•m) 6.20 lb-in. (0.70 N•m)

Cable entry 1 entry tapped for Pg 13.5 cable connector conforming to NF C 68-300 (DIN Pg 13.5) Clamping capacity 9 to 12 mmFor 1/2"-14 NPT conduit entry, add H2 suffix (Example: XCRA11H2)DE9RA1212 Pg 13.5 to 1/2"-14 NPT conduit adapter can also be used (sold separately).

XCRA11XCRA12

XCRA15 XCRE18

222112

14 222113

14

1st contact 2nd contact

21-2213-1421-2213-14

5 5

0161655 55

303021-2213-1421-2213-14

(P) (P)

21-2213-1421-2213-14

5 5

0161655 55

303021-2213-1421-2213-14

(P) (P)

21-2213-1421-2213-14

5 5

0161655 55

303021-2213-1421-2213-14

(P) (P)

25 25

0656590 90

7575

15

21-2213-1421-2213-14

21-2213-1421-2213-14

(P)(P)

(P)

5 5

0202055 55

3434

21-2213-1421-2213-14

21-2213-1421-2213-14

(P) (P)

5 5

0202055 55

3434

21-2213-1421-2213-14

21-2213-1421-2213-14

(P) (P)

5 5

0202055 55

3434

21-2213-1421-2213-14

21-2213-1421-2213-14

(P) (P)

35 35

065 9090 65

7575

21-2213-1421-2213-14

21-2213-1421-2213-14

(P) (P)

222112

14 222113

14

1st contact 2nd contact

21-2213-14

0

21-2213-14

21-2213-14

0

21-2213-14

21-2213-14

0

21-2213-14

0

21-2213-1421-2213-14

21-2213-1421-2213-14

21-2213-14

0

21-2213-14

21-2213-14

0

21-2213-14

21-2213-14

0

21-2213-14

0

21-2213-1421-2213-14

21-2213-1421-2213-14

Catalog numbers, specifications

Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com

6

Limit switchesOsiSense™ XC SpecialFor hoisting applications, types XCRComplete switches with 1 cable entrySeparate components

Separate componentsDescription For switches Type Catalog

numberWeight lb (kg)

Rod, U6 mm XCRA XCRB

200 mm long XCRZ03 0.04 (0.020)

300 mm long XCRZ04 0.07 (0.030)

Roller lever thermoplastic roller

XCRA XCRB

– XCRZ02 0.11 (0.050)

Large roller lever thermoplastic roller

XCRA XCRB

– XCRZ05 0.20 (0.090)

Quick mounting/ release bracket

XCRA, XCRB XCRE, XCRF

– XCRZ09 1.15 (0.520)

Contact block (2 contacts) with mounting plate

XCRA, XCRB XCRE, XCRF

2-pole NC + NO snap action

XCRZ12 0.30 (0.135)

2-pole NC + NO break before make, snap action

XCRZ15 0.30 (0.135)

Description Application Sold in lots of Unit catalog number

Weight lb (kg)

Adapter For use with XCRA/B/E/F

10 DE9RA1212 0.11 (0.050)

Catalog numbers (continued)

XCRZ02 XCRZ05

XCRZ09 XCRZ1p

DE9RA1212 adapter

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7

Limit switchesOsiSense™ XC SpecialFor hoisting applications, types XCR Complete switches with 1 cable entry

XCRA11, B11, A51, B51 XCRA12, B12, A52, B52

XCRA15, B15, A55, B55 XCRE18, E58, F17, F57

(1) 1 tapped entry for Pg 13.5 cable connector. H2-suffix versions tapped for 1/2"-14 NPT or supplied with DE9RA1212 adapter. (2) Rod length: 200 mm.(3) Rod + roller length: 160 mm.(4) Rod length: 300 mm for XCRF17 and F57, 200 mm for XCRE18 and E58.

Supplementary mounting using 2 adjustable lugs (included with switch) Quick mounting/release bracket XCRZ09

Horizontally positioned Vertically positioned

Ø: 1 elongated hole Ø 6 x 8.

66

5375

== 32

95

(2)

85

85== 75

(1)

18

==

6

.

72…60

4

9

5375

== 32

95

(3)

85

85== 75

(1)

18

==

.

968

5375

== 32

95

18

8578

85== 75

(1) ==

102

.

66

5375

== 32

95

(2)

(4)

85== 75

(1)

18

==

85

6

.

53==

55

95 100�

11

127107 == ==

36

==

117

95��

137

11

50 50

85=

10=

10140

Dimensions (mm)

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8

Limit switchesOsiSense™ XC SpecialFor hoisting applications, type XCKMR and XCKVRComplete switches with 3 cable entries

Operation

OperationBypass limit switches XCKpR24SR1H29

0 A1B1

A2B2

1B

0

A2B2

1A

0

A1

B12A 2B 1A

A2B2

0

1B0

A1

B1

2A2B

A1

B1

0A2B2

0

B1 A1

B2 A2

B1

A1

0B2A2

0

B1A1

A2 B2 A2 B2

0

A1 B1

B

A 13-1421-2213-1421-22

B

A 13-1421-2213-1421-22

B

A 13-1421-2213-1421-22

B

A 13-1421-2213-1421-22

B

A 13-1421-2213-1421-22

2122

1314

2122

1314

2122

1314

2122

1314

2122

1314

2122

1314

2122

1314

2122

1314

2122

1314

2122

1314

(1)

A B A B A B A B A B

(1) Triangle symbol marked on top of head.

: direction of rotation.

Single-speed limit switches XCKpR44DpH29

0 A1B1

A2B2

1B

0

A2B2

1A

0

A1

B1

2A 2B 1A

A2B2

0

1B0

A1

B1

2A2B

A1

B1

0A2B2

0

B1 A1

B2 A2

B1

A1

0B2A2

0

B1A1

A2 B2 A2 B2

0

A1 B1

B

A 13-1421-2213-1421-22

B

A 13-1421-2213-1421-22

B

A 13-1421-22

21-22B

A 13-1421-2213-1421-22

B

A 13-1421-2213-1421-22

13-14

1314

21222122

1314

(1)

2122

1314

2122

1314

2122

1314 1314

2122

1314

2122

1314

2122 2122

1314

2122

1314

A B A B A B A B A BContact Contact Contact Contact Contact Contact Contact Contact Contact Contact

(1) Triangle symbol marked on top of head.

: direction of rotation.

Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact

or

or

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9

Limit switchesOsiSense™ XC SpecialFor hoisting applications, type XCKMR and XCKVRComplete switches with 3 cable entries

Operation (continued)

Operation (continued)Two-speed limit switches XCKpR54Dpppp

A B A B A B A B A B

0 A1B1

A2B21B

0

A2B2

1A

0

A1

B1

2A 2B 1A

A2B2

0

1B0

A1

B1

2A2B

A1

B1

0A2B2

0

B1 A1

B2 A2

B1

A1

0B2A2

0

B1A1

A2 B2 A2 B2

0

A1 B1

B

A 11-1221-2211-1221-22

B

A 11-1221-2211-1221-22

B

A 11-1221-2211-1221-22

B

A 11-1221-2211-1221-22

B

A 11-1221-2211-1221-22

1112

22 21

1112

22 21

1112

22 21

1112

22 21

1112

22 21

1112

22 21

1112

22 21

(1)

1112

22 21

1112

22 21

1112

22 21

Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact

(1) Triangle symbol marked on top of head.

: direction of rotation.or

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10

Limit switchesOsiSense™ XC SpecialFor hoisting applications, type XCKMR and XCKVRComplete switches with 3 cable entries

Type of operating head Rotary

B2

0

0

A2

A1

B1

0

B2A2

A1

B1

Material Metal PlasticType of operator With cruciform metal

rodsWith cruciform metal rods, reversed head

With cruciform metal rods

With cruciform metal rods, reversed head

Catalog numbersBypass switches

2 x 2-pole NC NO break before make, slow break (XE2 NP2151)

XCKMR24SR1H29 – XCKVR24SR1H29 –

Single-speed switches2 x 2-pole NC NO break before make, slow break (XE2 NP2151)

XCKMR44D1H29 XCKMR44D2H29 XCKVR44D1H29 XCKVR44D2H29

Two-speed switches ( NC contact with positive opening operation on contacts 21-22)2 x 2-pole NC NC break before make, slow break (noninterchangeable contacts)

XCKMR54D1H29 (1) XCKMR54D2H29 (1) XCKVR54D1H29 XCKVR54D2H29

Weight lb (kg) 1.51 (0.684) 1.51 (0.684) 0.71 (0.320) 0.71 (0.320)

Complementary specificationsSwitch actuation Horizontal HorizontalAcceptable actuation area on the roads Between 2.65 and 3.74 in. (65 and 95 mm) from the axis of the mounting screws of the bodyMinimum actuation speed 0.1 m/mn 0.1 m/mnMaximum actuation speed (2) 1.5 ms 1.5 msMinimum force or torque For tripping 0.5 N•m 0.5 N•m

For positive opening 0.75 N•m 0.75 N•mMechanical durability 2 million operating cycles 1 million operating cycles

Setting up Rods included with the switch: for customer assembly

Catalog numbers of separate componentsDescription Catalog number Weight

lb (kg)Rod U6 mm, length 200 mm (7.87 in.) XCRZ03 0.044

(0.020)

Rod U6 mm, length 200 mm (7.87 in.) with red mark

XCRZ03R 0.044 (0.020)

M20 x 1.5 to 1/2"-14 NPT adapter DE9RA2012 0.11(0.050)

Plastic cable connector ISO M20 DE9PEM20010 0.022 (0.010)

(1) For switches with entry for Pg 13.5 cable connector, delete H29 from the end of the catalog number. Example: XCKMR54D1H29 becomes XCKMR54D1.(2) For an actuation point on the rod between 2.65 and 3.74 in. (65 and 95 mm) from the axis of the mounting screws of the body.

Catalog numbers, specifications

1112 22

A

21 1112 22

21

B

1314

A

1314

B

2122

2122

1314

A

1314

B

2122

2122

XCRZ03RXCRZ03

DE9PEM20010DE9RA2012

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11

Limit switchesOsiSense™ XC SpecialFor hoisting applications, type XCKMR and XCKVRComplete switches with 3 cable entries

DimensionsMetal limit switchesXCKMR24SR1H29, XCKMR44D1H29 and XCKMR54D1H29

XCKMR44D2H29 and XCKMR54D2H29

5955

35.6

5.5

15(1) 5

(2)

200

51

47

6

118

77

8111

.5

61.5= =

(1)

(1)

31.5

200

6.2

6.5

26°30'

(1) XCKMRppppH29 = 3 tapped entries ISO M20 x 1.5. Order the DE9RA2012 adapter to convert to 1/2"-14 NPT conduit entry. XCKMRppp = 3 tapped entries for Pg 13.5 cable connector. Order DE9RA1212 adapter to convert to 1/2"-14 NPT conduit entry.

(2) 2 centering holes Ø3.9 ±0.2, for cover mounting holes alignment.Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30' to the vertical axis, for M5 screws.Plastic limit switches

XCKVR24SR1H29, XCKVR44D1H29 and XCKVR54D1H29

XCKVR44D2H29 and XCKVR54D2H29

6661

37

5.5

1520

(1)

200

5753

6

116

77

8111

.5

61.5= =

(2)

(2)

31.5

200

6.2

6.5

26°30'

(1) 1 tapped entry ISO M20 x 1.5 . Order the DE9RA2012 adapter to convert to a 1/2"-14 NPT conduit entry.(2) 2 breakout holes for ISO M20 cable connector (catalog number: DE9PEM20010).Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30' to the vertical axis, for M5 screws.

Dimensions

DE9RA1212: (1) 1/2"-14 NPT female threads(2) Pg 13.5 male threads

DE9RA2012: (1) 1/2”-14 NPT female threads (2) ISO M20 x 1.5 male threads

21.3 (2)(1)

25.4 20.4

DE9RA2012: (1) 1/2”-14 NPT female threads (2) ISO M20 x 1.5 male threads

21.3 (2)(1)

25.4 20.4

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Schneider Electric USA, Inc.1875 Founders DriveDayton, Ohio 45420(800) 435-2121www.tesensors.us

Schneider Electric Canada, Inc.5985 McLaughlin RoadMississauga, Ontario L5R 1B8(800) 435-2121www.tesensors.ca

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.

9007CT1301 February 2013 ©2013 Schneider Electric. All Rights Reserved.

Telemecanique Sensors www.tesensors.com

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