light multirole vehicle - military systems and technology · light multirole vehicle 2 3 crew...

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Light Multirole Vehicle Iveco Defence Vehicles Headquarters Via Volta, 6 I-39100 Bolzano (BZ) Phone +39 0471 905111 Fax +39 0471 905444 [email protected] Iveco DV Benelux A. Gossetlaan 28 A B-1702 Groot-Bijgaarden Phone +32 24671211 Fax +32 24671330 Wanraaij 9 NL-6673 DM Andelst Phone +31 488471600 Fax +31 488471635 Iveco DV UK Iveco House Station Road Watford Hertfordshire WD17 1SR Phone +44 1923259728 Fax +44 1923222123 Iveco DV France 6, rue Nicolas Copernic Trappes F-78083 Yvelines Cedex 09 Phone +33 130668000 Fax +33 130668050 Iveco DV España Avenida de Aragon, 402 E-28022 Madrid Phone +34 913252930 Fax +34 913252925 Iveco DV Germany Nicolaus - Otto - Strasse 27 D-89079 Ulm Phone +49 7314084409 Fax +49 7314083883 003-0310 Photo credit: Cover 4.1, picture 1: © Italian Army Page 4, picture 1: © Italian Army Page 6, picture 2: © Italian Army Page 8, picture 1; 3: © Belgian MOD

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Page 1: Light Multirole Vehicle - Military Systems and Technology · Light Multirole Vehicle 2 3 Crew protection was accorded particular priority, reflecting the importance of achieving mission

L i g h t M u l t i r o l e V e h i c l e

Iveco Defence Vehicles

HeadquartersVia Volta, 6I-39100 Bolzano (BZ)Phone +39 0471 905111Fax +39 0471 [email protected]

Iveco DV Benelux

A. Gossetlaan 28 AB-1702 Groot-BijgaardenPhone +32 24671211Fax +32 24671330

Wanraaij 9NL-6673 DM AndelstPhone +31 488471600Fax +31 488471635

Iveco DV UK

Iveco HouseStation RoadWatford HertfordshireWD17 1SRPhone +44 1923259728Fax +44 1923222123

Iveco DV France

6, rue Nicolas CopernicTrappesF-78083 Yvelines Cedex 09Phone +33 130668000Fax +33 130668050

Iveco DV España

Avenida de Aragon, 402E-28022 MadridPhone +34 913252930Fax +34 913252925

Iveco DV Germany

Nicolaus - Otto - Strasse 27D-89079 UlmPhone +49 7314084409Fax +49 7314083883

00

3-0

31

0

Photo credit:Cover 4.1, picture 1: © Italian ArmyPage 4, picture 1: © Italian ArmyPage 6, picture 2: © Italian ArmyPage 8, picture 1; 3: © Belgian MOD

Page 2: Light Multirole Vehicle - Military Systems and Technology · Light Multirole Vehicle 2 3 Crew protection was accorded particular priority, reflecting the importance of achieving mission

In today’s operational environment, nothingis certain except for uncertainty. The demandsposed by an evolving threat and challengingterrain make it essential that light tacticalvehicles are as capable and flexible as possiblein order to complete the full spectrum ofmissions demanded of them. Iveco DefenceVehicles identified this trend early on,undertaking extensive research to identify andquantify the key factors which were likely ordrive the user’s requirements in the conflictsof the early 21st century.

Based on the output of this research, and onthe company’s own extensive experience ofthe market sector, a programme was initiatedto develop an innovative and highly adaptableLight Multirole Vehicle (LMV). The LMV wasdesigned to fill a wide variety of rolesincluding:

Command, reconnaissanceand liaison vehicle

Patrol vehicle, with four dismounts

Light weapon systems platform

Medevac

Logistic carrier

Artillery tractor

Meeting these roles effectively was paramount.Accordingly, the design process began byidentifying the most demanding militaryrequirements and ensuring that thespecification met these in terms of:

Crew protection

Versatility/modularity

Mobility

Payload capacity

Reliability and maintainability

Towing capacity

Low observability

Transportability

Designed to meet the challengesof an uncertain world

Chosen by:

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Crew protection was accorded particularpriority, reflecting the importance of achievingmission success with the minimum of risk topersonnel.

The protection system is based on a crew cell,or citadel, with the remainder of the vehiclebeing configured around this central feature.

In this weight class of vehicle, blast effect canonly be reduced by venting the blast awayfrom the crew cell and by absorbing andmanaging the residual energy. In order toachieve this, the crew cell is decoupled fromother components, minimising the transmissionof blast energy from the chassis. Both the frontand rear of the vehicle are designed to besacrificial, and can be blown off, enablingfurther mitigation of the blast energy.

The principal driveline assemblies are locatedto the front and rear of the vehicle, preventingthem becoming secondary projectiles in theevent of a mine blast. The integrity of thecrew cell is maintained through a series ofdesign features. The bonnet is hinged to thechassis rather than the crew cell, and the rearcargo compartment and fuel tank are sodesigned that they will readily blow off, againallowing blast energy to dissipate.

The fuel tank is filled with explosivesuppressant foam and the filler cap ispositioned as far as possible from the doorsto the crew cell further reducing risk in caseof fire. The crew cell is unprotected in its basicform, with protection being afforded by aseries of composite armour ‘skins’. Dependingon which is fitted, these provide a variety ofprotection levels which can accordingly beadapted to meet the predicted threat.

This protection solution exploits the latestarmour developments and can be redesignedto incorporate further innovations as thesebecome available, so future proofing theprotection solution.

By virtue of an innovation patented by IvecoDefence Vehicles, the Customer can readilychange the level of protection within the spaceof a few hours, even under field conditions,by replacing ballistic panels which fit betweenthe internal structure and the outer cladding.This greatly facilitates replacement andupgrading of protected panels compared withmonocoque vehicles.

The protection levels provided by the ballisticglass in the windows can also be increased toa level commensurate with the opaque armour,whilst maintaining the vehicle’s external profileand inherent low observability.

Crew protection

Cre

w p

rote

ctio

n

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UnarmouredSheet metaland structure

Ballistic GlassArmoured

Cre

w p

rote

ctio

n

The vehicle can accordingly be fitted withLight, Medium or Heavy protection kits,depending on the mission profile - for example,on lower risk missions, a light protection kitcould be used to maximize the payload. Onmissions judged to pose a higher risk,additional protection can be provided up toSTANAG 4569 Level 3 (ballistic) and Level 2a(mine).

The general design features which contributeto the protection of the crew against mineattack, are complimented by a highly effectivesystem of protection for the crew citadelagainst mine blast. This incorporates a multi-layered floor structure designed to manageand absorb both blast and fragments fromsmaller mines, with protection against anti-tank mines being provided by the installationof a blast shield.

Effective management of the blast energythrough dissipation and absorption is achievedthrough a series of design features

Large tyres fitted with run-flat inserts provideabsorption, whilst dissipation is enhanced bythe fitting of deflectors along the wheel arches.All occupants are provided with speciallydesigned shock dampened seats which aresuspended on elastic mounts, avoiding directtransmission of blast shock to the crew. Theseats incorporate moulded padding and five/sixpoint seat harnesses to reduce sudden bodymovements caused by both the primary (rising)and secondary (falling) effects of blast, andpossible negative “G” in the event of roll-over.Specially designed wrap-around head-restsprovide protection from whiplash in case ofRoadside IEDs.

The temperature resistant roof on the hardtopversion, provides protection against shellfragments.

Crew protection

ARMOURPIERCINGBULLETS

SHELL SPLINTERS

MINE

IED

TYPE OF THREAT

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L i g h t M u l t i r o l e V e h i c l e

ARMOUREDUNARMOURED

The roof of the LMV is readily adaptable tocustomer requirements and can be fittedwith hatches that can be opened from insideor outside.

A weapon ring mount or protected cupolacan be mounted on the vehicle roofstructure, carrying a variety of weaponsdepending on the customer’s need.

A remote weapon station is an increasinglypopular option, with no fewer than 5different models being mounted on theLMV fleet by different customers.

Internally, different types of roll bar areavailable, providing the vehicle’s occupantswith roll-over protection and withstandingacceleration up to 7.5 g.

Particular care has been taken to provideergonomically sound and comfortableworking positions for all occupants. Thevehicle complements this by providing highlevels of vibration control and shockabsorption.

The vehicle’s controls are designed to providethe perfect balance of automation andlightness of touch, making the vehicleresponsive and easy to handle.

Crew protection Signatures reduced across

THERMAL

Reduced by runningexhaust pipes insidethe chassis rails,by shielding hot spots,such as theturbo-charger, and byusing high capacity IRabsorbent materialson the outside of thevehicle.

ACOUSTIC

Engine and exhaustnoise reduced by usingsuitable sounddeadening panels.

VISUAL

Minimised by thevehicle’s low profile, byits unclutteredsilhouette and bythe use of low emissionpolychrome paint.

RADAR

Cross section reducedby designing out tri anddi-hedrals on thevehicle, and byapplication of a nonradar reflective coating.

the spectrum

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50 100 1300Km/h

60%>10 Km/h

8%>40 Km/h

8%>55 Km/h

2%>100 Km/h

0%>110 Km/h

The LMV is an extremely mobile and agilevehicle which is capable of operating across awide range of demanding terrains. It is alsowell adapted to operations in demandingclimatic environments, within temperatureextremes of -32oC to +49oC including highhumidity.

The vehicle’s particular mobility featuresinclude:

Independent suspension.

Permanent four wheel drive.

ADM (Automatic Drive-Train Management)as an option.

ABS system designed specifically for on/offroad conditions.

Air-over-hydraulic braking system, allowingrapid braking even when heavily laden.

Mechanical hand-brake allowing immediatemovement when required.

A 140 kW (190 HP) engine delivering apower to weight ratio of some 20 kW/T.

A six speed automatic gearbox with hydro-dynamic coupling converter with two geartransfer-box (flanged to the rear differential).

Central Tyre Inflating System (CTIS) allowingthe tyre pressure to be adjusted to terrainconditions from within the cab and while onthe move.

The transfer-box is integrated in the reardifferential therefore allowing better weightdistribution, an underneath flat floor andallowing optional mine blast resistance.

One of the key innovations which has beenmade in the drive train is the adoption ofinboard brakes positioned near thedifferentials and fixed elastically to the chassis.This reduces the unsprung mass of the vehicle,so enhancing performance, whilst alsosignificantly increasing protection from anti-personnel mine blasts and fragmentation.

Mobility Operational and Tactical

LMV’s overall configuration takes full accountthe joint requirements of protecting againstmine blasts and negotiating obstacles.

Features which contribute particularly to thevehicle’s exceptional mobility include:

High approach and departure angles.

Excellent ground clearance.

Independent suspension with long travel.

High level of stability on longitudinal andtransverse slopes.

325/85R16 tyres or 335/80R20 with CTIS,providing an excellent mean maximumpressure (MMP).

CTIS with electronic pressure regulation andmonitoring, ensuring outstanding terrainaccessibility.

Tyres high traction.

High power-to-weight ratio combined withcompact size ensures ease of use on mountainstracks and public roads alike.

Reduced turning circle.

Large wheels in combination with automatictransmission, locking differentials, 2 speedtransfer case and independent suspensionsystems enable use in extreme off-roadconditions.

In its basic configuration, LMV is capable offording depths of 0.85 m unprepared by virtueof its waterproof electrical system.

As an option, this can be extended to a depthof 1.5 m under STANAG 2805 conditions byadding extensions to the air intake andexhaust.

For night driving, the vehicle is designed tobe compatible with thermal imaging drivingaids and NVG.

Max1,50 m

STANDARD VERSION

Max0,85 m

DEEP FORDING VERSION

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LMV’s weight and size ensure that it is highlytransportable:

By rail transport on standard flatbeds.

By RO-RO ferry.

By air, with two LMVs with a full battle loadfitting onto a C130J. LMV can also betransported by heavy strategic airlift such asC-5, C-17, A400M.

By helicopter, underslung from a CH47. LMVis also airdroppable on a suitable platform.

Transportability Strategic MobilityHigh reliability, ease of maintenance and lowthrough life costs were key considerationsduring the design of LMV.

The vehicle benefits particularly from Iveco’sengineering experience on its truck rangewhich has allowed incorporation of a numberof innovative design features.

The use of COTS main assemblies such as thegearbox and engine ensures that performanceand reliability have been proven over manymillions of road miles in demandingenvironmental conditions. This provides anoutstanding level of reliability andconsequently excellent fleet availability.

The design has led to a reduction in Level 1maintenance requirements.

LMV is fitted with a 2nd generation high speedCANBUS which links the electronic controlunits of the engine, gearbox and ABS. Byinterrogating the system with a diagnostictool, the maintainer can gather diagnostic andprognostic information in real-time, enablingpre-emptive maintenance to be planned.

Ease of maintenance has received a very highpriority, with ready access being provided toundertake checks and routine servicing tasks,and maximum use being made of repair byreplacement. All Level 1 checks can be carriedout by the crew without dismantling any majorassemblies, or using special tools.

An innovation designed to allow the crew tomove out of immediate danger, even whenthe vehicle has malfunctioned, is the limphome facility. This is controlled by an onboardsystem integrated into the enginemanagement software and is aimed atallowing a sufficient degree of mobility, albeitwith limited power, in the event of an onboardautomotive system or sensor malfunction. Anover-ride facility is also provided for this device.

Rel

iab

ility

an

d M

ain

tain

abili

ty

In order to prove the outstanding reliabilitycharacteritics of the LMV, vehicles have beensubjected to a number of testing regimes,totalling over 500,000 km. In addition, over1000 vehicles are currently in service coveringan aggregate fleet mileage of well over 5millions kilometres.

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Ver

sati

lityPayload and Towing Capacity

The LMV is built on a highly adaptable chassis, allowing it to provide the basis for a family ofvehicles capable of filling a multitude of roles. The adoption of a modular approach to productdevelopment provides the customer with a number of advantages such as:

product variety without unnecessary reengineering, so reducing timescales and costs.optimum combination of power, protection and payload.flexibility in operation and support through improved serviceability and ease of upgrade.

Two wheelbase lengths are available, and the cab can be standard, short, long or open.Three configurations which are capable of being further developed to meet specific roles areas follows:

Standard (Crew 1+4)This variant is provided with a basic level ofprotection which can be increased or modifiedto meet the predicted threat level whilstretaining the same outer structure by virtueof the modular armour system.

In its standard version, the vehicle isdesigned to carry 5 men complete with theirpersonal equipment, a roof mounted weaponand combat supplies for a 24 hour/500 kmbattlefield mission.

Long cab (Crew 1+4)A longer cab mounted on the long wheelbaseprovides increased volume under armour forthe crew, enabling the installation ofsubstantial communication suites if required.Sufficient space is also available for a logisticload platform at the rear of the vehicle.

Short Cab (Crew 1+1)This variant can be provided either in a basicform or with enhanced protection and can beused either as flatbed logistic carrier or fittedwith a box body for roles such as commandpost, casevac, communications vehicle ormobile workshop.

By virtue of its air over hydraulic brakes,LMV can tow trailers of up to 3,5 tonnes, withair-brakes.

The short cab configuration (crew 1+1) has alonger wheelbase of 3520 mm and can befitted with a load platform, a cargo body orvarious superstructures for specific roles.The maximum payload in this configuration,with an armoured cab, is 2600 kg.

kg 2600max

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The ability of the LMV design to accommodatethe variety of design developmentswhich are demanded by the user has enabledIveco’s engineering team to implementthe vehicle family approach which has alwaysunderpinned the LMV design concept.

By monitoring and anticipating the user’sneeds, and exploiting best engineeringpractice to meet them, Iveco has ensured thatthe LMV will continue to expand theroles it can undertake, moving seamlessly intothe field of protected utility vehicles.

The evolving demands of the user broughtIveco’s engineering team to focus on a longervariant derived from the standard LMV, witha 3520 mm wheelbase design. Besides enablingmore room to be provided in the crew cell,this variant can also incorporate a longerstowage pod, substantially increasing thevehicle’s capacity.

New design features include an integral hardtop in place of a roll cage, altering the roofhatch design, incorporating new seats andchanging the design of the transparentarmour. At the same time, the allowable GVWof the vehicle has been increased from 7,000to 7,500 kgs through developments on theframe, brakes and suspension.

LMV Long CabSp

ecia

l-to

-Ro

le V

aria

nts

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16

2200

1710

2050

345

3230

4794

473 44o54o

Technical Features

STANDARD CAB - SHORT WHEELBASE

Dimensions 7100 7500

Wheelbase mm 3230 3230Track mm 1710 1710Max width mm 2200 2200Max width mm 2050 2050(with reduction capability to)

Overall length mm 4794 4794Height (cabin top line) mm 2050 2050Min. height (under differentials) mm 345 345Min. height (undercarriage) mm 473 473Front / rear incidence angles 54o/ 44o 54o/ 44o

Mass and payloadTowing capacity 7100 7500

Total mass on the ground kgs 7100 7500Tare (in running condition) kgs 6200 6300Pay load with protection kgs 900 1200Basic towing load kgs 2000 2000Max towing load kgs 3500 3500

Performance 7100 7500

Max speed on road, km/h 110 110high rangeMax speed on road, km/h 65 65low rangeMax longitudinal slope gradient 60% 60%Max transverse slope gradient, 30% 30%dynamicMax transverse slope gradient, 40% 40%staticTurning circle (kerb to kerb) m 14.3 14.3Fording depth mm 850 850(without preparation)

Fording depth mm up to1500 up to1500(with preparation and specific maintenance)

Power/weight ratio kW/t 19,0 18,0

The data contained in this brochure is purely indicative and Iveco D.V. reserves the right to modify or to upgrade in accordance with future technical developmentswithout notice.

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2200

1710

2055

345

3530

5310

473 40o54o

3530

5361

401 39o47o

2200

1710

2121

L i g h t M u l t i r o l e V e h i c l e

Tech

nic

al F

eatu

res

SHORT CAB - LONG WHEELBASE

Dimensions 7100 7500

Wheelbase mm 3530 3530Track mm 1710 1710Max width mm 2200 2200Max width mm 2050 2050(with reduction capability to)

Overall length mm 5310 5310Height (cabin top line) mm 2055 2055Min. height (under differentials) mm 345 345Min. height (undercarriage) mm 473 473Front / rear incidence angles 54o/ 40o 54o/ 40o

Mass and payloadTowing capacity 7100 7500

Total mass on the ground kgs 7100 7500Tare (in running condition) kgs 4800 4900Pay load with protection kgs 2300 2600Basic towing load kgs 2000 2000Max towing load kgs 3500 3500

Performance 7100 7500

Max speed on road, km/h 110 110high rangeMax speed on road, km/h 65 65low rangeMax longitudinal slope gradient 60% 60%Max transverse slope gradient, 30% 30%dynamicMax transverse slope gradient, 40% 40%staticTurning circle (kerb to kerb) m 14.07 14.07Fording depth mm 850 850(without preparation)

Fording depth mm up to1500 up to1500(with preparation and specific maintenance)

Power/weight ratio kW/t 19,0 18,0

LONG CAB - LONG WHEELBASE

Dimensions 7100 7500

Wheelbase mm 3530 3530Track mm 1710 1710Max width mm 2200 2200Max width mm 2050 2050(with reduction capability to)

Overall length mm 5310 5310Height (cabin top line) mm 2055 2055Min. height (under differentials) mm 345 345Min. height (undercarriage) mm 473 473Front / rear incidence angles 54o/ 40o 54o/ 40o

Mass and payloadTowing capacity 7100 7500

Total mass on the ground kgs 7100 7500Tare (in running condition) kgs 6300 6600Pay load with protection kgs 800 900Basic towing load kgs 2000 2000Max towing load kgs 3500 3500

Performance 7100 7500

Max speed on road, km/h 110 110high rangeMax speed on road, km/h 65 65low rangeMax longitudinal slope gradient 60% 60%Max transverse slope gradient, 30% 30%dynamicMax transverse slope gradient, 40% 40%staticTurning circle (kerb to kerb) m 14.07 14.07Fording depth mm 850 850(without preparation)

Fording depth mm up to1500 up to1500(with preparation and specific maintenance)

Power/weight ratio kW/t 19,0 18,0