light liquid sampler...section 1: first things to know about light liquid samplers page 1 yz -...
TRANSCRIPT
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Light Liquid SamplerS Y S T E M S U P P O R T M A N U A L
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LIGHT LIQUID SAMPLERINSTRUCTION & OPERATING
MANUALVersion: 01012007
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LLLLLIGHTIGHTIGHTIGHTIGHT L L L L LIQUIDIQUIDIQUIDIQUIDIQUID S S S S SAMPLERAMPLERAMPLERAMPLERAMPLER T T T T TABLEABLEABLEABLEABLE OFOFOFOFOF C C C C CONTENTSONTENTSONTENTSONTENTSONTENTS
Page IYZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Table of Contents .............................................................................................................................. I
Section 1: First Things To Know ....................................................................................................1How to Use this Manual .......................................................................................................................1Typographic Conventions ....................................................................................................................1Getting Help .........................................................................................................................................1Operation Specifications .....................................................................................................................2Theory of Operation ............................................................................................................................3System Accessories ...........................................................................................................................3
Section 2: System Installation.........................................................................................................5Standard System Components
Probe Mounted Pumps (PNR).......................................................................................................5Skid Mounted Pumps (LPR) ..........................................................................................................8
System Flow SchematicPneumatic Actuated
Probe Mounted (PNR-2P) ........................................................................................................12Skid Mounted (LPR-2P) ............................................................................................................13
Hydraulic ActuatedProbe Mounted (PNR-2H) ........................................................................................................14Skid Mounted (LPR-2H) ............................................................................................................15
Standard System MountingSkids ...........................................................................................................................................16Cabinets ......................................................................................................................................17
Standard System ConnectionsPneumatic Actuated Skids
Probe Mounted (PNR-2S-xP) ...................................................................................................18Skid Mounted (LPR-2S-xP) ......................................................................................................19
Pneumatic Actuated CabinetsProbe Mounted (PNR-2C-xP) ...................................................................................................20Skid Mounted (LPR-2C-xP) ......................................................................................................22
Hydraulic Actuated SkidsProbe Mounted (PNR-2S-xH) ...................................................................................................23Skid Mounted (LPR-2S-xH) ......................................................................................................25
Hydraulic Actuated CabinetsProbe Mounted (PNR-2C-xH) ...................................................................................................27Skid Mounted (LPR-2C-xH) ......................................................................................................29
Pump Sample Size ...........................................................................................................................31
Section 3: Filling the Pre-Charge Vessel ....................................................................................33Filling the Vessel ................................................................................................................................33
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LLLLLIGHTIGHTIGHTIGHTIGHT L L L L LIQUIDIQUIDIQUIDIQUIDIQUID S S S S SAMPLERAMPLERAMPLERAMPLERAMPLER T T T T TABLEABLEABLEABLEABLE OFOFOFOFOF C C C C CONTENTSONTENTSONTENTSONTENTSONTENTS
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page II Light Liquid Sampler ver.01012007
Table of Contents ............................................................................................................................. II
Section 4: System Control & Electronics ....................................................................................35Overview ...........................................................................................................................................35Pneumatic Actuated Control Options
“-0” Control By Customer ............................................................................................................36“-1A” 24 VDC Time Delay Relay ..................................................................................................37“-1B” 120 VAC Time Delay Relay ................................................................................................38“4A” 24 VDC / 4-20mA.................................................................................................................39“4B” 120 VAC / 4-20mA ...............................................................................................................40“6A” 12-24 VDC Timer/Counter (Z-65).........................................................................................41“6B” 120 VAC Timer/Counter (Z-65) ............................................................................................42“6M” 12-24 VDC Timer/Counter (Z-65 w/PIM Card) .....................................................................437B” 120 VAC 4 Digit Counter (ATC) .............................................................................................44
Hydraulic Sctuated Control Options“1B” 120 VAC Time Delay Relay ..................................................................................................45“4B” 120 VAC / 4-20mA ...............................................................................................................46“7B” 120 VAC 4 Digit Counter (ATC) ...........................................................................................47
Section 5: Programming for Proportional-to-Flow Operation ...................................................49Setting Operator Input Parameters ...................................................................................................49
“-0” Control By Customer ............................................................................................................50“-1” Control Option.......................................................................................................................51“4” Control Option ........................................................................................................................53“6” Control Option ........................................................................................................................58“7” Control Option ........................................................................................................................61
Section 6: Mechanical System ......................................................................................................63Sample Pumps and Balance Valves
PNR-2P .......................................................................................................................................63LPR-2P .......................................................................................................................................64PNR-2H .......................................................................................................................................65LPR-2H .......................................................................................................................................66
Accumulator Vessel ..........................................................................................................................675-Way Cross .....................................................................................................................................68Actuation/Mixing System (Pneu)........................................................................................................69Actuation/Mixing System (Hyd.) .........................................................................................................70
Section 7: System Operation ........................................................................................................71Preparing The System for Operation ................................................................................................71Sample Pump Priming ......................................................................................................................71Product Line Test ..............................................................................................................................71Portable Sample Vessel Connection .................................................................................................71
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LLLLLIGHTIGHTIGHTIGHTIGHT L L L L LIQUIDIQUIDIQUIDIQUIDIQUID S S S S SAMPLERAMPLERAMPLERAMPLERAMPLER T T T T TABLEABLEABLEABLEABLE OFOFOFOFOF C C C C CONTENTSONTENTSONTENTSONTENTSONTENTS
Page IIIYZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Table of Contents ............................................................................................................................ III
Section 8: System Maintenance ...................................................................................................75Preventative Maintenance Schedule .................................................................................................75
Recommended Maintenance Schedule ......................................................................................75Monthly Inspection ....................................................................................................................75Annual Inspection .....................................................................................................................75Bi-Annual Inspection .................................................................................................................75
Recommended Spare Parts List .................................................................................................75
Section 9: System Troubleshooting .............................................................................................. 77Pneumatic Systems:
How to Use This Section .............................................................................................................77For Additional Help .......................................................................................................................77Step-by-Step Resolution ..............................................................................................................77
Actuation Gas Pressure ....................................................................................................................77Actuation Gas Pressure Troubleshooting Steps ..........................................................................77
Electrical Power ................................................................................................................................78Electrical Power Troubleshooting Steps ......................................................................................78
Sample Pulse ....................................................................................................................................79Sample Pulse Troubleshooting Steps .........................................................................................79
Pump Performance ...........................................................................................................................79Pump Performance Troubleshooting Steps ................................................................................79
Pre-Charge/Product Accumulator .....................................................................................................80Pre-Charge/Product Accumulator Troubleshooting Steps ...........................................................80
Hydraulic Systems:How to Use This Section .............................................................................................................81For Additional Help .......................................................................................................................81Step-by-Step Resolution ..............................................................................................................81
Electrical Power ................................................................................................................................81Electrical Power Troubleshooting Steps ......................................................................................82Sample Pulse Troubleshooting Steps .........................................................................................82
Hydraulic Power ................................................................................................................................83Hydraulic Power Troubleshooting Steps ......................................................................................83
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LLLLLIGHTIGHTIGHTIGHTIGHT L L L L LIQUIDIQUIDIQUIDIQUIDIQUID S S S S SAMPLERAMPLERAMPLERAMPLERAMPLER T T T T TABLEABLEABLEABLEABLE OFOFOFOFOF C C C C CONTENTSONTENTSONTENTSONTENTSONTENTS
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page IV Light Liquid Sampler ver.01012007
Table of Contents ........................................................................................................................... IV
Appendix A: Illustrations ................................................................................................................87PNR-2P Sample Pump Assembled ..................................................................................................87LPR-2P Sample Pump Assembled ...................................................................................................88PNR-2H Sample Pump Assembled ..................................................................................................89LPR-2H Sample Pump Assembled ................................................................................................... 90Balance Valve Assembly, Exploded View ..........................................................................................915-Way Cross Assembly.....................................................................................................................92Pre-Charge System ..........................................................................................................................93Pneumatic Product Accumulator VesselProduct Accumulator Vessel .............................................................................................................94Mixing System-Accumulator ..............................................................................................................95Mixing System ...................................................................................................................................96Hydraulic Product Accumulator VesselProduct Accumulator Vessel .............................................................................................................97Mixing System-Accumulator ..............................................................................................................98Mixing System ...................................................................................................................................99Hydraulic Power Pack .....................................................................................................................100Hydraulic Power Pack/Test Switch ..................................................................................................101Electrical Wiring Hydraulic Power Pack/Test Switch.......................................................................102Z-65 Wiring Control Document .......................................................................................................103Z-200 Wiring Control Document...................................................................................................... 104
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SSSSSECTIONECTIONECTIONECTIONECTION 1: 1: 1: 1: 1:FFFFFIRSTIRSTIRSTIRSTIRST T T T T THINGSHINGSHINGSHINGSHINGS T T T T TOOOOO K K K K KNOWNOWNOWNOWNOW A A A A ABOUTBOUTBOUTBOUTBOUT L L L L LIGHTIGHTIGHTIGHTIGHT L L L L LIQUIDIQUIDIQUIDIQUIDIQUID S S S S SAMPLERSAMPLERSAMPLERSAMPLERSAMPLERS
Page 1YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
How to Use this Manual
The Light Liquid Sampler Operations Manual is astep-by-step guide containing the proceduresneeded to work with the Light Liquid SamplerSystem.
The Light Liquid Sampler Series of samplers imple-ment the most advanced technology available in theindustry. It is recommended that the techniciansworking with the Light Liquid Sampler Systemsstudy the manual prior to initiating work on thesystem for the first time.
Typographic Conventions
To aide in readability, this manual uses severaltypographic conventions. References to illustrations,photographs, and other related content will appear initalicized text along with the location of where to find theitem in the manual. Digital versions of the manual,available in Adobe Acrobat™ PDF format, will behighlighted further in blue italic text indicating the copyretains a hyperlink to the referenced item.
Measurement units are listed in italic parenthesis textfollowing their US standard equivalent. As an example,for defining a distance, 15' (4.5 meters), is how the textwill appear throughout the manual.
Items that require action, for example the pressing of a keyfor programming the controller, will feature the action item insentence case Bold Text followed in normal text by theitem such as, the Up Arrow key or Main Power switch.
™ Adobe Acrobat & Acrobat Reader are trademarks of Adobe Systems, Inc.
Getting Help
This manual provides solutions to typical questionsabout the Light Liquid Sampler system. If theanswer can not be found within this manual, contactYZ Systems at:
T: 1.281.362.6500T: 1.800.653.9435F: 1.281.362.6513Em: [email protected]
When calling, have this manual close at hand.Whether calling or writing, please include in yourcommunique the following information:
• The serial number of the Light Liquid SamplerSystem and the version number of this manual.The serial number is located on the system skid orenclosure. The version number of this manual islocated at the bottom of each page.
• A description of the problem and, if applicable theactions of the technical personnel when the problemoccurred.
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SSSSSECTIONECTIONECTIONECTIONECTION 1: 1: 1: 1: 1:FFFFFIRSTIRSTIRSTIRSTIRST T T T T THINGSHINGSHINGSHINGSHINGS T T T T TOOOOO K K K K KNOWNOWNOWNOWNOW A A A A ABOUTBOUTBOUTBOUTBOUT L L L L LIGHTIGHTIGHTIGHTIGHT L L L L LIQUIDIQUIDIQUIDIQUIDIQUID S S S S SAMPLERSAMPLERSAMPLERSAMPLERSAMPLERS
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 2 Light Liquid Sampler ver.01012007
Operation Specifications
Maximum Output:Std. 3/8” Plunger 6.8 gallons/day
(25.3 liters/day)Opt.1/2” Plunger 12.17 gallons/day
(46.07 liters/day)Opt.5/8” Plunger 19.02 gallons/day
(72.0 liters/day)Opt.1” Plunger 24.34 gallons/day
(92.07 liters/day)
Maximum Operating Pressure: 1,800 psig(124 Bar (g)
Pump Displacement:Std. 3/8” Plunger .25 - 1.8 cc/StrokeOpt.1/2” Plunger 0.8 - 3.2 cc/StrokeOpt.5/8” Plunger 1.25 - 5.0cc/StrokeOpt.1” Plunger 1.6 - 12.8cc/Stroke
Operating Temp Range: 0 to 140 degrees F.(-17°C to 60°C)
Power Supply Options:Pneumatic 120 VAC @ 1 AMP
VDCHydraulic 120 VAC @ 20 AMP
Flow Signal: *Customer Supplied
Actuation Gas; 100 psi InstrumentQuality Gas
Note: at temperatures below 32º F (0º C), condition-ing of the actuation gas supply may be required.Where the actuation gas supply has a high watercontent and/or a low hydrocarbon dew point, addi-tional actuation gas filtration or heating of the actua-tion gas supply may be necessary. Bottled nitrogencan also be used during cold operating conditions toavoid condensation in the actuation gas supply line.In addition, operation at extreme temperatures mayaffect system performance. To enhance the perfor-mance of this system, adequate heat should beprovided to maintain an operating environmentabove 30° F (-1º C).
* Refer to Manual Section 4, System Control Options
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Page 3YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Theory of Operation
The Light Liquid sampling systems are designedto sample light liquid hydrocarbons. Thousandsof individual samples are captured and combinedto develop a representative, composite sample ofthe flowing pipeline.
Operation of the sampling system centersaround the following primary components: theSample Pump, the Product Accumulator Vessel,the Precharge Gas Vessel, and the ElectronicControl System. All equipment, except probemounted Sample Pumps are mounted on asteel skid, or in a system enclosure. Thesecomponents are shown in the diagrams on thefollowing pages.
The sampling system operates on a simpleconcept. When the system receives a properflow signal (by others), the electronic control unitenergizes either a solenoid valve, or a HydraulicPower Pack. Energizing the solenoid valve, orHydraulic Power Pack allows a pressurizedpulse into the actuation cylinder of the samplepump, which in turn causes the pump to stroke.When the pump strokes, a small sample isdisplaced into the product accumulator vessel.Once the solenoid valve, or Hydraulic PowerPack is de-energized, the sample pump plungerreturns to its normal position. This action allowsa new sample bite to be captured in the pump.
The purpose of the YZ light liquid hydrocarbonsampling system is to capture and maintain arepresentative liquid sample of the pipelineproduct. The sampled product is maintained in aliquid phase by the product accumulator vessel’sfree floating piston and the precharge gas sys-tem. In order for the system to function properly,pipeline product must be single phase, liquidproduct.
By properly adjusting both the sample size andthe sample frequency, the sample vessel will fillto 80% capacity at the end of the sample period.Once the sample period is complete, the productwithin the sample receiver is thoroughly mixedusing the power mixer. A representative samplecan then be removed from the product accumu-lator vessel using the YZ DuraSite, a DOTapproved constant pressure sample vessel, referto page 72-73.
After removing the remainder of the product fromthe accumulator vessel, the system is then readyfor a new sample period.
System Accessories• DuraSite, portable DOT approved constant pres-
sure sample vessels. Available in 150, 300, 500,800, and 1000 cc sizes.
• KK-1, KK-2, & KK-3: carrying cases for DuraSitesthat meet DOT requirements for transportingportable sample vessels.
• 1/4" stainless steel tubing Dielectric Isolator Union.These should be installed in every tubing line thatattaches the sampler to the pipeline in anymanner. For example the supply gas, productconnection to the system, and differential pres-sure switch connections, (P/N A1-0182).
A complete line of sampling accessories rangingfrom sample probes to sample vessels is availablethrough YZ - Milton Roy. Please contact your localrepresentative or YZ - Milton Roy toll free at800.344.5399. For technical support call800.653.9435.
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YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 4 Light Liquid Sampler ver.01012007
Notes
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Page 5YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Standard Probe Mounted Pump(PNR) System ComponentsStandard primary components of the ProbeMounted Pump System (PNR-2) include thefollowing:• Sample Pump/Balance Valve, figure 1.
Pneumatically or Hydraulically actuated PNR-2probe mounted Sample Pump.
• System Skid, figure 2 (Pneumatic), figure 3 (Hy-draulic), & figure 4 (Both). Houses theAccumulator Vessel, Pre-charge Vessel, andSystem Electronics Enclosure.
• Product Accumulator Vessel, figure 2 (PneumaticSkid), figure 3 (Hydraulic Skid), figure 4 (Both), &figures 5 & 6 (Cabinet Type). 1.5 gallon (5.68 Liters),3 Gallon (11.36 Liters), 5 Gallon (18.93 Liters).
• Pre-Charge Vessel, figure 2 (Pneumatic Skid),figure 3 (Hydraulic Skid), figure 4 (Both), &figures 5 & 6 (Cabinet Type). Sized to matchProduct Accumulator volume.
figure 1
figure 3
IS O LA T IO N V ALV E
F LO W
SU P P LY P R O B E
(FR O M SK ID )P N E U M A TIC S U P PLY
(TO S K ID )P R O D U C T O U T
Actuation Supply(From Skid or Cabinet)
(To Skid or Cabinet)
24VDC SIGNAL IN(BY CUSTOMER)3/4" FNPT PROVIDED
PNEUMATIC SUPPLY(TO PUMP) 1/4" TUBINGCONNECTION PROVIDED
3 WAY SOLENOID VALVE
FILTER/REGULATOR
PNEUMATICSUPPLY IN(BY CUSTOMER)1/4" FNPTPROVIDED
MIXING VALVE
86" 56"
40" 1
120VAC IN(BY CUSTOMER)3/4" FNPTPROVIDED
LIFTINGHOOK
PNEUMATICPOWER MIXER
figure 2
Flow SIGNALPOWER IN
40" (1.5 Gal.) 56" (3 Gal.) 86" (5 Gal.)
23 3/4"
Pack
120 VAC
m Pump
movallve
duct
duct
sselcumulator
Hydraulic
Switch
Power
Test/Mixing
ModeSwitch
gnetic Level Monitor
lume Scale
lumeicator
's)
ElectronicTo Customer4-20mA
37 1/4" (1.5 Gal.) 53 1/4" (3 Gal.) 83 1/4" (5 Gal.)
HydraulicPneumatic
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YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 6 Light Liquid Sampler ver.01012007
1000
1500500
2000p si
PRECHARGESUPPLY IN(BY CUSTOMER)1/4" FNPTPROVIDED
MAGNETICVOLUMEINDICATOR
VOLUMESCALE (cc's)
PRODUCTREMOVALVALVE
RELIEFVALVE
PRODUCTACCUMULATORCYLINDER
PRECHARGEVESSEL
PRODUCT IN (FROM PUMP)1/4" TUBING CONNECTIONPROVIDED
500
2000psi
1500
1000
• Five-Way Cross, figure 4 (Skid) & figures 5 & 6(Cabinets) mounts the Pressure Gage, Relief Valve,Product Isolation, and Product Removal Valves.
figure 4
Standard Probe Mounted Pump(PNR) System Components
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Page 7YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
• System Cabinet, figure 5 (Pneumatic) & figure 6(Hydraulic). Houses the Accumulator Vessel, Pre-charge Vessel, Five-Way Cross, and System Elec-tronics Enclosure.
figure 5
PRODUCTACCUMULATORVESSEL
5-WAY CROSS
MIXING VALVE
PRESSUREREGULATOR
SOLENOID VALVE
SYSTEM CONTROL
ENCLOSURE(XP BOX)
FRONT
1500
1000
500
2000psi
500
2000psi
1500
1000
PRE-CHARGEVESSEL
J
O
N
L
M
K
I
H
G
E
FRONT VIEWENCLOSURE DOOR SHOWN REMOVED FOR DRAWING CLARITY.
2000
15001000
500
psi
15005001000
2000psi
40"
K
M
G
H
Standard Probe Mounted Pump(PNR) System Components
figure 6Pneumatic Hydraulic
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YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 8 Light Liquid Sampler ver.01012007
Standard Skid Mounted Pump(LPR) System ComponentsStandard primary components of the Skid MountedPump System (LPR-2) include the following:
• System Skid/Cabinet, figure 7, figure 8, figure 9,figure 10, figure 11, and figure 12. Houses theSample Pump, Accumulator Vessel, Pre-chargeVessel, Five-Way Cross, and System Electronics.
• Sample Pump/Balance Valve, figure 7, figure 9,figure 11, and figure 12. The LPR-2 slip streamSample Pump is mounted either; on the front ofthe sampler skid, or inside the cabinet.
• Product Accumulator Vessel, figure 7, figure 8,figure 9, figure 10, figure 11, and figure 12,1.5 gallon (5.68 Liters), 3 Gallon (11.36 Liters),5 Gallon (18.93 Liters).
• Pre-Charge Vessel, figure 7, figure 8, figure 9,figure 10, figure 11, and figure 12. Sized to matchProduct Accumulator volume.
• Five-Way Cross, figure 7, figure 9, figure 11, andfigure 12. mounts the Pressure Gage, ReliefValve, Product Isolation, and Product RemovalValves.
• Pneumatic System, figure 8, and figure 11.Provides power for the Sample Pump actuation,and the Mixing system for the Product Accumula-tor Vessel.
figure 7
Pneumatic PowerMixer
Product AccumulatorVessel
Product RemovalValve
Precharge Supply
Product Loop Return
LPR-2 Pump0-1.8 cc/stroke
psi2000
1500
1000
500
Volume Scale(cc's)
Magnetic VolumeIndicator
Balance Valve
Precharge Vessel
Product Loop Supply
Relief Valve
500 15001000
psi2000
24"
86" 5 Gallon56" 3 Gallon
40" 1.5 Gallon
Signal
sel
ply
lator
30”
30”
24VDC SIGNAL IN(BY CUSTOMER)3/4" FNPT PROVIDED
PNEUMATIC SUPPLY(TO PUMP) 1/4" TUBINGCONNECTION PROVIDED
3 WAY SOLENOID VALVE
FILTER/REGULATOR
PNEUMATICSUPPLY IN(BY CUSTOMER)1/4" FNPTPROVIDED
MIXING VALVE
86" 5 G56" 3 G
40" 1.5 G
120VAC IN(BY CUSTOMER)3/4" FNPTPROVIDED
LIFTINGHOOK
PNEUMATICPOWER MIXER
figure 8
Supply Power
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Page 9YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
• Hydraulic PowerPak, figure 10 & figure 12. Pro-vides hydraulic power for the Sample Pumpactuation, and the Mixing system for the ProductAccumulator Vessel.
24"
ReliefValve
Product LoopReturn
Product LoopSupply
PrechargeVessel
ProductRemovalValve
1000500
psi
1500
2000
5 GallonProductAccumulatorVessel
BalanceValve
1500
2000
PrechargeSupply
psi
5001000
LiftingHook
LPR-2Pump
MagneticVolumeIndicator
figure 9
ProductAccumulatorVessel
Five-Way Cross
86" 56"
40" 1
BACK VIEW
XP ENCLOSURE
TEST/MIXINGSWITCH
MODE SWITCH
120VAC IN(BY CUSTOMER)1/2" FNPTPROVIDED
HYDRAULIC POWER MIXER
DRY CONTACTCLOSURE IN(BY CUSTOMER)1/2" FNPTPROVIDED
DIVERTERVALVE
HYDRAULICPOWER PACK
LIFTINGHOOK
figure10
30”
Supply Power
FlowSignal
Standard Skid Mounted Pump(LPR) System Components
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YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 10 Light Liquid Sampler ver.01012007
Standard Cabinet Mounted Pump(LPR) System Components
figure 11
Magnetic Volume Indicator
Lifting Eye
Electrical Enclosure
Five Way Cross
Regulator
LPR Pump
Mixing Valve
Product In
Product Loop
Volume Scale (cc’s)
Precharge Vessel
Product Accumulator Cylinder
Product Mixing Assy.
Pneumatic
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Page 11YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Standard Cabinet Mounted Pump(LPR) System Components
figure 12
44"
40"
Lifting Eye
1000
500
psi
1500
2000
SAMPLE VESSEL
PRECHARGE VESSEL
HYDRAULICMIXING ASSEMBLY
10001500
psi2000
500
HYDRAULICPOWER PACK
DIVERTER VALVE
TEST/MIXMODE SWITCH
TDR
LPR-2HPUMP
Hydraulic
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YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 12 Light Liquid Sampler ver.01012007
System Pneumatic Actuated Flow SchematicProbe Mounted (PNR-2P)
figure 13
VESSEL
ELECTRICAL
PRECHARGE
PRESSURE REGULATOR w/GAUGE
BALANCE VALVE
RELIEF VALVE
NORMALLY CLOSED VALVE
PRESSURE GAUGE
NORMALLY OPEN VALVE
PNEUMATIC
PRODUCT
L E G E N D
METERED CONTACTS
120 VAC
SUPPLY PROBE
SYSTEM SCHEMATIC
ISOLATION VALVE
FLOW
PRODUCT REMOVALVALVE
ISOLATION VALVESAMPLE VESSEL
PNEUMATIC SUPPLY(FROM SKID)
w/ATCCOUNTER
ENCLOSURECONTROLSYSTEM
S
VESSEL
5 GALLONSAMPLE
(BY CUSTOMER)
INSTRUMENT
100 PSIAIR
PRECHARGE
PI
VALVEMIXING
ACCUMULATORVESSEL
ISOLATION VALVE
SUPPLY PROBE
SYSTEMCONTROL
ENCLOSURE
Supply Powerand
Flow Signal(By Customer)
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 13YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
System Pneumatic Actuated Flow SchematicSkid Mounted (LPR-2P)
figure 14
L E G E N D
RETURNPRODUCT
PUMPSAMPLINGLPR-2
BALANCE VALVE
PRODUCT
PRECHARGE
ELECTRICAL
PNEUMATIC
NORMALLY OPEN VALVE
NORMALLY CLOSED VALVE
PRESSURE GAUGE
RELIEF VALVE
PRESSURE REGULATOR w/GAUGE
PRODUCT REMOVALPRODUCTINLET VALVE
ISOLATION VALVESAMPLE VESSEL
METERED CONTACTS w/ATCCOUNTER
120 VACENCLOSURE
CONTROLSYSTEM
(BY CUSTOMER)100 PSI
AIRINSTRUMENT
VESSELSAMPLE
S
VESSELPRECHARGE
VALVEMIXING
PI
SYSTEM SCHEMATIC
3 GALLON
Supply Powerand
Flow Signal(By Customer)
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 14 Light Liquid Sampler ver.01012007
System Hydraulic Actuated Flow SchematicProbe Mounted (PNR-2H)
figure 15
PNR-2
PUMPSAMPLING
ENCLOSURE
SYSTEMCONTROL
SAMPLEVESSEL
ISOLATION VALVESAMPLE VESSEL
PRODUCT REMOVALVALVE
PRECHARGEVESSEL
PIPELINE
FLOW
L E G E N D
PRECHARGE
PRODUCT
ELECTRICAL
NORMALLY OPEN VALVE
HYDRAULIC
RELIEF VALVE
THREE WAY VALVE
PRESSURE GAUGE
NORMALLY CLOSED VALVE
HydraulicPower Pack
Supply Powerand
Flow Signal(By Customer)
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 15YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
System Hydraulic Actuated Flow SchematicSkid/Cabinet Mounted (LPR-2H)figure 16
L E G E N D
NORMALLY OPEN VALVE
ELECTRICAL
PRODUCT
PRECHARGE
HYDRAULIC
RELIEF VALVE
THREE WAY VALVE
PRODUCTINLET
DIVERTOR
RETURNPRODUCT
LPR-2PUMP
VALVE
HYDRAULICPOWER PACK
DRY CONTACT INPUT(BY CUSTOMER)
(BY CUSTOMER)120 VAC
TEST/MIXING &MODE SWITCH
TIME DELAYRELAY
SYSTEMCONTROL
VESSELPRECHARGE
VALVEPRODUCT REMOVAL
SAMPLE VESSELISOLATION VALVE
VESSELSAMPLE
PI
PRESSURE GAUGE
SYSTEMCONTROL
ENCLOSURE
Flow Input(BY CUSTOMER)
Power Supply(BY CUSTOMER)
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 16 Light Liquid Sampler ver.01012007
Standard Skid Mounting
1. Bolt down the system skid to a concrete slabusing the mounting holes (5/8") provided in thebottom of the skid. Recommended bolt/studsizes for mounting the skid is 1/2", figure 17.
2. Connect a ground wire from the grounding luglocated on the skid to a properly installed groundrod, located adjacent to the system skid,figure 17.
figure 17
30"28"
28"
30"
Ø5/8 MOUNTING HOLES (4 PLACES)
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 17YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
43"
18"
TOP VIEW
(4 PLACES)ANCHOR HOLESØ5/8" THROUGH
Standard Cabinet Mounting
1. Bolt down the system enclosure to a concreteslab using the mounting holes (5/8") provided inthe bottom of each leg of the enclosure. Recom-mended bolt/stud sizes for mounting the enclo-sure is 1/2" figure 18.
2. Connect a ground wire from the grounding luglocated on the enclosure leg to a properlyinstalled ground rod, located adjacent to thesystem enclosure, figure 18.
figure 18
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 18 Light Liquid Sampler ver.01012007
Standard Probe MountedPneumatic Actuated Skid System(PNR-2S-xP) Connections
Pump InstallationThe PNR-2 sample pump is designed to bemounted directly to a threaded connection on thepipeline, figure 19. The probe tubing should be cutsuch that the tip of the probe will be located in thecenter 1/3 of the pipeline after installation. After thepipeline has been depressurized, the threads onthe probe body should be taped and doped and thepump installed into the pipeline connection.
Skid InstallationThe skid should be located as close as possibleto the pipeline. 1/4" stainless steel tubing shouldbe field routed from the probe mounted SamplePump/Balance Valve, ”product out” connectionto the skid mounted 5-Way Cross, port tagged“product in”. Likewise, 1/4" stainless steel tubingshould be field routed from the pump porttagged “pneumatic supply” back to the Pneu-matic Solenoid on the skid. These tubing linesshould both incorporate a dielectric isolationfitting between the sample skid and the probemounted Sample Pump. Care should be taken inrouting this tubing to prevent traps, long runs, etc.
CACACACACAUTION:UTION:UTION:UTION:UTION:Excessive tubing lengths should be avoided. Installationof the sample system enclosure should be as close tothe point of sample removal and the sample pump aspossible. If longer tubing lengths are required consultYZ Systems Technical Services at; 800.653.9435 or1.281.362.6500.
Electrical ConnectionsA customer supplied power supply must beconnected to control the system via the sideopening of the skid electrical enclosure labled forit. The wiring for the flow signal should beconnected to the control the system via the sideopening of the skid electrical enclosure labled forsignal in. All electrical connections are typicallydesigned for ½” NPT conduit connections, referto Section 4, Electrical Wiring for connectiondetails.
ISOLATION VALVE
FLOW
SUPPLY PROBE
(FROM SKID)PNEUMATIC SUPPLY
(TO SKID)PRODUCT OUT
10 00
150 050 0
200 0ps i
PRECHARGESUPPLY IN(BY CUSTOM ER)1/4" FNPTPROVIDED
M AG NETICVOLUMEINDICATOR
VO LUM ESCALE (cc's)
PRODUCTREM OVALVALVE
RELIEFVALVE
PRODUCTACCUM ULATORCYLINDER
PRECHARGEVESSEL
PRODUCT IN (FRO M PUM P)1/4" TUBING CONNECTIONPROVIDED
500
2 000ps i
15 00
1 000
figure 20
Solenoid
Signal InSupplyPower
figure 19
figure 21
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 19YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Standard Skid MountedPneumatic Actuated System(LPR-2S-xP) Connections
Skid InstallationThe skid should be located as close as possibleto the pipeline. 1/4" stainless steel tubing shouldbe field routed from the pipeline sample probe tothe pump Product Loop Supply port tagged“product in”. Likewise, 1/4" stainless steel tubingshould be field routed from the pump ProductLoop Return port tagged “product loop” back to adownstream port in the pipeline with adequatedifferential pressure to create a continual flowingsample loop. These tubing lines should bothincorporate a dielectric isolation fitting betweenthe sample skid and the pipeline. Care should betaken in routing this tubing to prevent traps, longruns, etc.
CACACACACAUTION:UTION:UTION:UTION:UTION:Excessive tubing lengths should be avoided.Installation of the sample system enclosure shouldbe as close to the point of sample removal and thesample pump as possible. If longer tubing lengthsare required consult YZ Systems Technical Servicesat; 800.653.9435 or 1.281.362.6500.
Electrical Connections
A customer supplied power supply must beconnected to control the system via the sideopening of the skid electrical enclosure labled forit. The wiring for the flow signal should beconnected to the control the system via the sideopening of the skid electrical enclosure labled forsignal in. All electrical connections are typicallydesigned for ½” NPT conduit connections, referto Section 4, Electrical Wiring for connectiondetails.
figure 23
120 VAC
Solenoid
Signal InSupplyPower
24"
Pneumatic PowerMixer
Volume Scale(cc's)
Magnetic VolumeIndicator
Product AccumulatorVessel
Product RemovalValve
Balance Valve
Precharge Supply
Product Loop Supply
Product Loop Return
LPR-2 Pump0-1.8 cc/stroke
Precharge Vessel
Relief Valve
Product AccumulatorVessel
Instrument Air
psi2000
500 15001000
1000
1500
psi2000
500
Explosion-ProofEnclosure
3-Way SolenoidValve
figure 22
30”
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 20 Light Liquid Sampler ver.01012007
Standard Probe Mounted PneumaticActuated Cabinet System (PNR-2C-xP)Connections
Standard System Connections
Pump InstallationThe PNR-2 sample pump is designed to bemounted directly to a threaded connection on thepipeline, figure 24. The probe tubing should be cutsuch that the tip of the probe will be located in thecenter 1/3 of the pipeline after installation. After thepipeline has been depressurized, the threads onthe probe body should be taped and doped and thepump installed into the pipeline connection.
Cabinet InstallationThe system enclosure portion of the samplershould be located as close as possible to thesample pump. 1/4" stainless steel tubing shouldbe field routed from the Sample Pump/BalanceValve discharge (product out), figure 24, to theFive-Way Cross connection (product in),figure 25 on the enclosure. Care should be takenin routing tubing to prevent traps, long runs, etc.
1/4" stainless steel tubing should also be fieldrouted from the connection on the Sample Pumplabeled pneumatic supply, figure 24, to the sole-noid valve connection on the system enclosure(pneumatic supply to sample pump), figure 25.
CACACACACAUTION:UTION:UTION:UTION:UTION:Excessive tubing lengths should be avoided.Installation of the sample system enclosure shouldbe as close to the point of sample removal and thesample pump as possible. If longer tubing lengthsare required consult YZ Systems Technical Servicesat; 800.653.9435 or 1.936.788.5593.
figure 24
ISOLATION VALVE
FLOW
SUPPLY PROBE
(FROM SKID)PNEUMATIC SUPPLY
(TO SKID)PRODUCT OUT
POWER INBY CUSTOMER
(1/2" FNPT)
PNEUMATIC SUPPLYTO SAMPLE PUMP
(1/4" FNPT)
PNEUMATIC SUPPLYBY CUSTOMER
(1/4" FNPT)
PRODUCT INFROM SAMPLE
PUMP(1/4" FNPT)
LEFT SIDE
DRY CONTACT PULSE INBY CUSTOMER
(1/2" FNPT)
FLOW SIGNAL IN
figure 25
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 21YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Standard Probe Mounted PneumaticActuated Cabinet System (PNR-2C-xP)Connections
Pneumatic SupplyA 1/4” connection is provided on the systemenclosure for a continuous pneumatic supply(80-100 psi by customer) to the regulator, figure 26.The necessary regulator, solenoid valve, etc. isprovided within the sampling system.
Electrical ConnectionsPower Supply, and the flow signal should beconnected to the left side opening for the electri-cal enclosure figure 26.
Pump Sample SizeThe sample size of the PNR-2 is adjustable. Thesample grab size of the pump is adjusted byloosening the lock/seal nut on top of the pumpand turning the volume adjustment screw in todecrease the sample volume or out to increasethe sample volume. Once the new sample sizehas been set, the lock/seal nut should be retight-ened, refer to Section 2, page 31 .
POWER INBY CUSTOMER
(1/2" FNPT)
PNEUMATIC SUPPLYTO SAMPLE PUMP
(1/4" FNPT)
PNEUMATIC SUPPLYBY CUSTOMER
(1/4" FNPT)
PRODUCT INFROM SAMPLE
PUMP(1/4" FNPT)
LEFT SIDE
DRY CONTACT PULSE INBY CUSTOMER
(1/2" FNPT)
FLOW SIGNAL IN
figure 26
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 22 Light Liquid Sampler ver.01012007
Standard Cabinet MountedPneumatic Actuated System(LPR-2C-xP) Connections
Standard System Connections
System InstallationThe System Enclosure should be located asclose as possible to the pipeline. 1/4" stainlesssteel tubing should be field routed from thepipeline sample probe to the pump port tagged“product in”. Likewise, 1/4" stainless steeltubing should be field routed from the pump porttagged “product loop” back to a downstream portin the pipeline with adequate differential pressureto create a continual flowing sample loop. Thesetubing lines should both incorporate a dielectricisolation fitting between the sample enclosureand the pipeline. Care should be taken in routingthis tubing to prevent traps, long runs, etc.
CACACACACAUTION:UTION:UTION:UTION:UTION:Excessive tubing lengths should be avoided.Installation of the sample system enclosure shouldbe as close to the point of sample removal and thesample pump as possible. If longer tubing lengthsare required consult YZ Systems Technical Servicesat; 800.653.9435 or 1.281.362.6500.
Electrical ConnectionsPower Supply, and the flow signal should beconnected to the left side opening for the electri-cal enclosure.
figure 27
7"8"
PRODUCT IN(FROM PIPELINE 1/4"NPT)
BACK VIEW
PRODUCT LOOP(TO PIPELINE 1/4"NPT)
SUPPLY AIR 100 psi1/4" TUBING
(BY CUSTOMER)
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 23YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Standard Probe MountedHydraulic Actuated Skid System(PNR-2S-xH) Connections
Pump InstallationThe PNR-2 sample pump is designed to bemounted directly to a threaded connection on thepipeline, figure 28. The probe tubing should be cutsuch that the tip of the probe will be located in thecenter 1/3 of the pipeline after installation. After thepipeline has been depressurized, the threads onthe probe body should be taped and doped and thepump installed into the pipeline connection.
System Skid InstallationThe system skid portion of the sampler shouldbe located as close as possible to the samplepump. 1/4" stainless steel tubing should be fieldrouted from the Sample Pump discharge check(product out), figure 28, to the Five-Way Crossconnection (product in), figure 29 (front) on theSkid. Care should be taken in routing tubing toprevent traps, long runs, etc.
1/4” - 3/8" stainless steel tubing should also befield routed from the connection on the SamplePump labeled hydraulic supply (from skid), figure28, to the hydraulic supply to pump connectionon the system Skid, figure 30 (rear). Additionally1/4” - 3/8" stainless steel tubing should also befield routed from the connection on the SamplePump labeled hydraulic return (from skid), figure28, to the hydraulic return from pump connectionon the system skid, figure 30 (rear).See also Appendix A, Hydraulic Power Pack,page 100.
CACACACACAUTION:UTION:UTION:UTION:UTION:Excessive tubing lengths should be avoided.Installation of the sample system Skid should be asclose to the point of sample removal and thesample pump as possible. If longer tubing lengthsare required consult YZ Systems Technical Servicesat; 800.653.9435 or 1.281.362.6500.
13 1/4"
PrechargeVessel 2000
1500
psi
1000500
PrechargeSupply
2000psi
1000500 1500
HookLifting
40" (1.5 Ga 86" (
From Pump
RemovalValve
Product
Product
VesselAccumulator
Magnetic
Volume Scale
VolumeIndicator
(cc's)
40" (1.5 Gal.) 56" (3 Gal.) 86" (5 Gal.)
23 3/4"
Pack
120 VAC
m Pump
ovalve
duct
duct
selumulator
Hydraulic
Switch
Power
Test/Mixing
ModeSwitch
gnetic Level Monitor
ume Scale
umeicator
's)
ElectronicTo Customer4-20mA
37 1/4" (1.5 Gal.) 53 1/4" (3 Gal.) 83 1/4" (5 Gal.)
figure 30(rear)
figure 29(front)
ISOLATION VALVE
FLOW
HYDRAULIC SUPPLY
SUPPLY PROBE
PRODUCT OUTHYDRAULIC RETURN
(FROM SKID)
(TO SKID)(FROM SKID)
figure 28
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 24 Light Liquid Sampler ver.01012007
Standard Probe MountedHydraulic Actuated Skid System(PNR-2S-xH) Connections
Electrical Connections120 VAC, 60 Hz electrical power, and the flowsignal should be connected to the left sideopening for the electrical Skid figure 30 (rear).
Pump Sample SizeThe sample size of the PNR-2 is adjustable. Thesample grab size of the pump is adjusted byloosening the lock/seal nut on top of the pumpand turning the volume adjustment screw in todecrease the sample volume or out to increasethe sample volume. Once the new sample sizehas been set, the lock/seal nut should be retight-ened, refer to Section 2, page 31 .
Hydraulic Power Pack BreatherRemove the 3/8" NPT plug located in the top ofthe power pack reservoir. Install the breatherprovided with the skid.
Hydraulic Pump Line PurgingDuring this process, check the fluid level in thehydraulic oil reservoir frequently to assure thatyou do not run low on fluid. Slightly loosen thereturn connection tubing connection on theSystem Skid. When the Hydraulic Power Pack isactuated in this mode air will escape at thisconnection. Verify that the electrical Mode Switchis in the Mix Mode, and the manual DiverterValve is set to Sample. Now use the electricalTest Switch to actuate the Hydraulic PowerPack. Hold in the Test position until you gethydraulic fluid at the hydraulic return connection.As soon as you get fluid at this connection,release the Test switch, and tighten the connec-tion.
Vent
figure 31
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 25YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Standard Skid MountedHydraulic Actuated System(LPR-2S-xH) Connections
Skid InstallationThe skid should be located as close as possibleto the pipeline. 1/4" stainless steel tubing shouldalso be field routed from the pipeline sampleprobe to the pump port tagged “product in”, orproduct loop supply. Likewise, 1/4" stainlesssteel tubing should be field routed from the pumpport tagged “product loop” return back to adownstream port in the pipeline with adequatedifferential pressure to create a continual flowingsample loop. Care should be taken in routingthis tubing to prevent traps, long runs, etc.
CACACACACAUTION:UTION:UTION:UTION:UTION:Excessive tubing lengths should be avoided.Installation of the sample system enclosure shouldbe as close to the point of sample removal and thesample pump as possible. If longer tubing lengthsare required consult YZ Systems Technical Servicesat; 800.653.9435 or 1.281.362.6500.
Electrical Connections120 VAC, 60 Hz, electrical power should beconnected to the left side opening of the skidelectrical enclosure. The power wiring should beconnected to the wires tagged “120 VAC”. Thehot wire should be connected to the black sys-tem wire. The neutral wire should be connectedto the white system wire.
The flow signal to control the system should beconnected to the right side opening of the skidelectrical enclosure. The wiring for the flowsignal should be connected to the wires whichare tagged for that purpose, refer to Section 4,Electrical Wiring.
86"56"
40" 1
BACK VIEW
XP ENCLOSURE
TEST/MIXINGSWITCH
MODE SWITCH
120VAC IN(BY CUSTOMER)1/2" FNPTPROVIDED
HYDRAULIC POWER MIXER
DRY CONTACTCLOSURE IN(BY CUSTOMER)1/2" FNPTPROVIDED
DIVERTERVALVE
HYDRAULICPOWER PACK
LIFTINGHOOK
figure 33
F l o wS i g n a l
FRONT VIEW
PRECHARGEVESSEL
PRODUCT LOOPSUPPLY(BY CUSTOMER)1/4" FNPTPROVIDED
RELIEFVALVE
PRODUCT LOOPRETURN(BY CUSTOMER)1/4" FNPTPROVIDED
PRECHARGESUPPLY IN(BY CUSTOMER)1/4" FNPTPROVIDED
1500
2000psi
1000
500
PRODUCTREMOVALVALVE
PRODUCTACCUMULATORCYLINDER
500
2000psi
1500
1000
MAGNETICVOLUMEINDICATOR
VOLUMESCALE (cc's)
figure 32
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 26 Light Liquid Sampler ver.01012007
Pump Sample SizeThe sample size of the PNR-2 is adjustable. Thesample grab size of the pump is adjusted byloosening the lock/seal nut on top of the pumpand turning the volume adjustment screw in todecrease the sample volume or out to increasethe sample volume. Once the new sample sizehas been set, the lock/seal nut should be retight-ened, refer to Section 2, page 31 .
Hydraulic Power Pack BreatherRemove the 3/8" NPT plug located in the top ofthe power pack reservoir. Install the breatherprovided with the skid.
Hydraulic Pump Line PurgingDuring this process, check the fluid level in thehydraulic oil reservoir frequently to assure thatyou do not run low on fluid. Slightly loosen thereturn connection tubing connection on theSystem Skid. When the Hydraulic Power Pack isactuated in this mode air will escape at thisconnection. Verify that the electrical Mode Switchis in the Mix Mode, and the manual DiverterValve is set to Sample. Now use the electricalTest Switch to actuate the Hydraulic PowerPack. Hold in the Test position until you gethydraulic fluid at the hydraulic return connection.As soon as you get fluid at this connection,release the Test switch, and tighten the connec-tion.
Breather
figure 34
Standard Skid MountedHydraulic Actuated System(LPR-2S-xH) Connections
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 27YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Standard Probe Mounted HydraulicActuated Cabinet System (PNR-2C-xH)Connections
Pump InstallationThe PNR-2 sample pump is designed to bemounted directly to a threaded connection on thepipeline. The probe tubing should be cut suchthat the tip of the probe will be located in thecenter 1/3 of the pipeline after installation. Afterthe pipeline has been depressurized, the threadson the probe body should be taped and dopedand the pump installed into the pipeline connec-tion.
Electrical Connections120 VAC, 60 Hz electrical power should beconnected to the left side opening of the cabinetelectrical enclosure. The power wiring should beconnected to the wires tagged “120 Volt AC”.The hot wire should be connected to the blacksystem wire. The neutral wire should be con-nected to the white system wire. The flow signalshould be connected at this time
Cabinet InstallationThe cabinet should be located as close aspossible to the pipeline. Care should be taken inrouting tubing between the pump and cabinet, toprevent traps, long runs, etc. 1/4" stainlesssteel tubing should be field routed from thebalance valve discharge to the product in con-nection for the five-way cross.
1/4" - 3/8” stainless steel tubing should also befield routed from the sample pump hydraulicsupply and return ports to the cabinet connec-tions. These lines will have to be purged of air,and filled with hydraulic fluid before and pumpactuation can begin.
ISOLATION VALVE
FLOW
(FROM CABINET)HYDRAULIC SUPPLY
SUPPLY PROBE
PRODUCT OUT(TO CABINET)
(FROM CABINET)HYDRAULIC RETURN
Product Out To CabinetConnection "C"
Hydraulic Supply ToCabinet Connection "D"
Hydraulic Return ToCabinet Connection "P"
A
B
20"24"
9"
57"
LEFT SIDE VIEW
15"
20"
P
C
D
figure 35
figure 36
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 28 Light Liquid Sampler ver.01012007
Standard Probe Mounted HydraulicActuated Cabinet System (PNR-2C-xH)Connections
Precharge Gas InstallationConnect the precharge gas source (normallynitrogen) to the isolation valve 1/4" NPT connec-tion located on top of the precharge vessel.Open the isolation valve. Fill the prechargevessel with gas until the pressure in the vessel is100 to 150 psi above the vapor pressure of theproduct to be sampled. Once the vessel is filled,close the isolation valve and remove theprecharge gas source. Leak test all connectionsbetween the precharge vessel and the productaccumulator vessel.
Hydraulic Power Pack BreatherRemove the 1/4" NPT plug located in the top ofthe power pack reservoir. Install the breatherprovided with the skid.
Hydraulic Pump Line PurgingDurring this process, check the fluid level in thehydraulic oil reservoir frequently to assure thatyou do not run low on fluid. Slightly loosen thetubing connection "P" on the side of the cabinet.When the Hydraulic Power Pack is actuated inthis mode air will escape at this connection.Verify that theelectrical Mode Switch, and the manual DiverterValve are both set to Sample. Now use theelectrical Test Switch to actuate the HydraulicPower Pack. Hold in the Test position until youget hydraulic fluid at connection "P" on thecabinet. As soon as you get fluid at connection"P" on the cabinet, tighten the connection, andrelaese the Test switch.
figure 37
Vent
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 29YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Standard Cabinet MountedHydraulic Actuated System(LPR-2C-xH) Connections
Sample Probe InstallationThe sample probe assembly is designed to bemounted directly to a threaded connection onthe pipeline. The probe should be cut such thatthe tip of the probe will be located in the center1/3 of the pipeline after installation. After thepipeline has been depressurized, the threads onthe probe body should be taped and doped andthe pump installed into the pipeline connection.Location of the probe in the pipeline should be inaccordance with approved sampling standards.It is essential that the probe be located in anarea of the pipeline where the product will behomogeneously mixed. The probe should beinserted to extract the product from the center 1/3of the pipeline. It should then be connected tothe Sample Pump product connection andreturn ports in a manner to assure adequateflow through the connection lines.
Cabinet InstallationThe cabinet should be located as close aspossible to the pipeline. 1/4" stainless steeltubing should also be field routed from thesample probe discharge to the port tagged"product in" on the enclosure, which connects tothe product inlet of the Sample Pump. 1/4"stainless steel tubing should also be field routedfrom the return connection on the cabinet to thelow pressure return port of the pipeline. Careshould be taken in routing this tubing to preventtraps, long runs, etc.
7"8"
PRODUCT IN(FROM PIPELINE 1/4"NPT)
BACK VIEW
PRODUCT LOOP(TO PIPELINE 1/4"NPT)
SUPPLY AIR 100 psi1/4" TUBING
(BY CUSTOMER)
figure 38
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 30 Light Liquid Sampler ver.01012007
Standard Cabinet MountedHydraulic Actuated System(LPR-2C-xH) Connections
Electrical Connections120 VAC, 60 Hz electrical power, and the flowsignal should be connected to the left sideopening for the electrical Skid figure 26 (rear).
Pump Sample SizeThe sample size of the PNR-2 is adjustable. Thesample grab size of the pump is adjusted byloosening the lock/seal nut on top of the pumpand turning the volume adjustment screw in todecrease the sample volume or out to increasethe sample volume. Once the new sample sizehas been set, the lock/seal nut should be retight-ened, refer to Section 2, page 31 .
Hydraulic Power Pack BreatherRemove the 3/8" NPT plug located in the top ofthe power pack reservoir. Install the breatherprovided with the skid.
Hydraulic Pump Line PurgingDuring this process, check the fluid level in thehydraulic oil reservoir frequently to assure thatyou do not run low on fluid. Slightly loosen thereturn connection tubing connection on theSystem Skid. When the Hydraulic Power Pack isactuated in this mode air will escape at thisconnection. Verify that the electrical Mode Switchis in the Mix Mode, and the manual DiverterValve is set to Sample. Now use the electricalTest Switch to actuate the Hydraulic PowerPack. Hold in the Test position until you gethydraulic fluid at the hydraulic return connection.As soon as you get fluid at this connection,release the Test switch, and tighten the connec-tion.
Vent
figure 39
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
Page 31YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
Pump Sample Size
The sample size of the PNR-2 Pump is adjust-able. Sample grab size of the pump is adjustedby loosening the 5/16 jam nut on top of the pumpand turning the volume adjustment screw acornnut in to decrease the sample volume or out toincrease the sample volume. Once the newsample size has been set, the jam nut should beretightened, refer to Section 6, pages 63-66, andAppendix, pages 87-90 .
Pump Displacement:Std. 3/8” Plunger .25 - 1.8 cc/StrokeOpt.1/2” Plunger 0.8 - 3.2 cc/StrokeOpt.5/8” Plunger 1.25 - 5.0cc/StrokeOpt.1” Plunger 1.6 - 12.8cc/StrokeThe
figure 40
STROKE SCALE, 3/8" PD PUMP
PNR-2 ACTUATOR CYLINDER
PNR-2 STROKE SCREW ASSY
PNR-2 STROKE SCALE IND
B2-1003
ACTUATION SUPPLY
5/16 FLAT WASHER, SS
MCONN, 1/4T 1/8P, SS
5/16-18 x 5/8" HHCS SS
A1-0003
B2-1007
C0-0017
C0-0098
B2-1002
D5-0020
PD PUMP PACKING
5/16-24 JAM NUT SS
PNR-2 PACKING GLAND NUT
PNR-2 ACORN NUT
A6-0035
B2-1006
C0-0108
B2-1001
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SSSSSECTIONECTIONECTIONECTIONECTION 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 32 Light Liquid Sampler ver.01012007
Notes
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SSSSSECTIONECTIONECTIONECTIONECTION 3: F 3: F 3: F 3: F 3: FILLINGILLINGILLINGILLINGILLING THETHETHETHETHE P P P P PRERERERERE-C-C-C-C-CHARGEHARGEHARGEHARGEHARGE V V V V VESSELESSELESSELESSELESSEL
Page 33YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Light Liquid Sampler ver.01012007
The purpose of the precharge system is to keepthe sampled product in a liquid phase. This isaccomplished by maintaining a prechargepressure on top of the accumulator vesselpiston. The precharge vessel provides additionalvolume to the precharge system, which mini-mizes the pressure increase within the productaccumulator as it fills.
Prior to placing the sampler into service, it isnecessary that the precharge system becharged to a pressure at least 100 psi greaterthan the product vapor pressure. For example, ifa product with a vapor pressure of 300 psi isbeing sampled, a precharge pressure of 400 psiwould be required. Servicing the prechargevessel is done using the isolation valve locatedon top of the precharge vessel. Please note thatthe valve isolates the precharge system from theatmosphere, and does not separate theprecharge vessel from the accumulator vessel.Also, the precharge vessel is shipped with 10 psiof blanket pressure. Normally this Pre-Chargevessel should only need to be filled one time atthe installation of the sampler system, as the gasis not consumed in the sampling process.
CACACACACAUTION:UTION:UTION:UTION:UTION:Take necessary precautions when working withNitrogen Vessels, as the high pressure containedwithin is dangerous Additionally, all personnelshould wear protective clothing, and use equipmentas recommended by the manufacturer during thistime. If you are uncertain about any aspect of theNitrogen Vessel itself, you should contact themanufacturer of your Vessel prior to proceeding.
Filling the Vessel1. Connect the precharge gas source (normally
nitrogen) to the isolation valve 1/4" NPT connection located on top of the precharge vessel, refer to page 93.
2. Open the isolation valve.
3. Fill the precharge vessel with gas until the pressure in the vessel is 100 to 150 psi above the vapor pressure of the product to be sampled.
4. Once the vessel is filled, close the isolation valve and remove the precharge gas source.
5. Leak test all connections between the precharge vessel and the product accumu- lator vessel.
6. Continue through the remaining procedures inthis manual.
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SSSSSECTIONECTIONECTIONECTIONECTION 3: F 3: F 3: F 3: F 3: FILLINGILLINGILLINGILLINGILLING THETHETHETHETHE P P P P PRERERERERE-C-C-C-C-CHARGEHARGEHARGEHARGEHARGE V V V V VESSELESSELESSELESSELESSEL
YZ - Milton Roy • 201 Ivyland Road • Ivyland, Pa. • USA • 18974 • P: 281.362.6500 • F: 281.362.6513Page 34 Light Liquid Sampler ver.01012007
Notes
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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720Page 35PNR-2S-(1.5,3,5)P-3B ver.08292005
SSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICSSSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICS
Overview
The electronic control package provided withyour sampling system may consist of a simplesolenoid which interfaces with an outside controlsystem to operate, or it may be a self containedcontroller, or anything in between. The controlsystem must send a mimimum 3 second actua-tion pulse to the sample pump. This 3 secondduration allows sufficient time to stroke thesample pump and retrieve a single sample.
SAFETY NOSAFETY NOSAFETY NOSAFETY NOSAFETY NOTESTESTESTESTES• Always use extreme care when performing mainte-
nance on Sampling Systems. Always takenecessary measures to assure that electricalclassification in the area is considered, before,and during all repairs, and that necessary stepsare taken to maintain proper electrical proceduresfor the classification of the area.
All electronics are housed in explosion proofenclosures and are rated for use in Class I,Division 1, Groups C and D hazardous locations,or are Intrinsically Safe for installation in Class I,Division 1, Groups C and D hazardous locations.
By properly adjusting both the sample size andthe sample frequency, the sample vessel will fillto 80% capacity at the end of the sample period.
Refer to apropriate control option wiring informa-tion on the following pages, and to Section 5 forProgramming for Operation details.
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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720Page 36 PNR-2S-(1.5,3,5)P-3B ver.08292005
SSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICS
Pneumatic Actuated “- 0” Control Option
The electronic control package provided thissampling system consist of a simple solenoidwhich interfaces with an outside customersupplied power supply and control system tooperate it. The control system must send amimimum 3 second actuation pulse to thesolenoid. This 3 second duration allows sufficienttime for the solenoid to actuate the sample pumpand retrieve a single sample.
Proper programing of the customer suppliedcontrol unit should allow the sample vessel to fillto 80% capacity at the end of the sample period.
CUSTOMER SUPPLIED
SWITCHED VOLTAGE
-0A = 24 VDC
-0B = 120 VAC
(SEE NOTE #1)
1. VOLTAGE SIGNAL MUST HAVE A
MINIMUM DWELL OF 3 SECONDS.
figure 41
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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720Page 37PNR-2S-(1.5,3,5)P-3B ver.08292005
SSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICS
Pneumatic Actuated “- 1A” (24 VDC) Control Option
The electronic control package provided with this sampling system consists of a solid state TimeDelay Relay (TDR), and a solenoid. The TDR converts a continuous voltage signal into a 3 secondvoltage output to the solenoid, everytime a contact closure occurs. This 3 second duration allowssufficient time to actuate the sample pump and retrieve a single sample.
SAFETY NOSAFETY NOSAFETY NOSAFETY NOSAFETY NOTESTESTESTESTES• Always use extreme care when performing maintenance on Sampling Systems. Always take necessary
measures to assure that electrical classification in the area is considered, before, and during all repairs,and that necessary steps are taken to maintain proper electrical procedures for the classification of thearea.
The control package requires the user to provide 24 VDC at terminals 2 and 3. You are also re-quired to provide dry contacts at terminals 2 and 6, each time the pump should be actuated. Allelectronics in this package are housed in explosion proof enclosures and are rated for use in ClassI, Division 1, Groups C and D hazardous locations.
figure 42
PARTS LIST
LOCATION QTY PART NUMBER DESCRIPTION
K1 1 E0-6007 TIME DELAY RELAY
RI 1 G1-0112 RESISTOR SSEMBLY
D1 1 E0-2003 DIODE
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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720Page 38 PNR-2S-(1.5,3,5)P-3B ver.08292005
SSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICS
Pneumatic Actuated “- 1B” (120 VAC) Control Option
The electronic control package provided with this sampling system consists of a solid state TimeDelay Relay (TDR), and a solenoid. The TDR converts a continuous voltage signal into a 3 secondvoltage output to the solenoid, everytime a contact closure occurs. This 3 second duration allowssufficient time to actuate the sample pump and retrieve a single sample.
SAFETY NOSAFETY NOSAFETY NOSAFETY NOSAFETY NOTESTESTESTESTES• Always use extreme care when performing maintenance on Sampling Systems. Always take necessary
measures to assure that electrical classification in the area is considered, before, and during all repairs,and that necessary steps are taken to maintain proper electrical procedures for the classification of thearea.
The control package requires you to provide 120 VAC at terminals 2 and 3. You are also required toprovide dry contacts at terminals 2 and 6, in order to stroke the pump. All electronics are housed inexplosion proof enclosures and are rated for use in Class I, Division 1, Groups C and D hazardouslocations. Refer to Section 5 for programming information.
figure 43
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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720Page 39PNR-2S-(1.5,3,5)P-3B ver.08292005
SSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICS
Pneumatic Actuated “- 4A” (24VDC / 4-20 mA) Control Option
The electronic control package provided with this sampling system consists of a solid state Z-200controller, opto relay, and time delay relay, to fire a solenoid. The Z-200 utilizes customer pro-grammed parameters and the customer supplied 4-20mA flow control signal to converts a continu-ous voltage signal into a 3 second voltage output to the solenoid, everytime a sample is required ofthe system. This 3 second duration allows sufficient time to stroke the sample pump and retrieve asingle sample.
SAFETY NOSAFETY NOSAFETY NOSAFETY NOSAFETY NOTESTESTESTESTES• Always use extreme care when performing maintenance on Sampling Systems. Always take necessary
measures to assure that electrical classification in the area is considered, before, and during all repairs,and that necessary steps are taken to maintain proper electrical procedures for the classification of thearea.
This control package requires you to provide 24 VDC at TS1 terminals 1 and 2(Z-200 terminal #7 ). You are also required to provide a 4-20 mA flow control signal at TS1 terminals 5 and 6 (N-200terminal #4 & #5), in order to stroke the pump. All electronics are rated for use in Class I, Division 1,Groups C and D hazardous locations. Refer to Section 5 for programming information, andAppendix A for Wiring Control Document.
figure 44
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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720Page 40 PNR-2S-(1.5,3,5)P-3B ver.08292005
SSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICS
Pneumatic Actuated “- 4B” (120VAC / 4-20 mA) Control Option
The electronic control package provided with this sampling system consists of a solid state Z-200controller, opto relay, and time delay relay, to fire a solenoid. The Z-200 utilizes customer pro-grammed parameters and the customer supplied 4-20mA flow control signal to converts a continu-ous voltage signal into a 3 second voltage output to the solenoid, everytime a sample is required ofthe system. This 3 second duration allows sufficient time to stroke the sample pump and retrieve asingle sample.
SAFETY NOSAFETY NOSAFETY NOSAFETY NOSAFETY NOTESTESTESTESTES• Always use extreme care when performing maintenance on Sampling Systems. Always take necessary
measures to assure that electrical classification in the area is considered, before, and during all repairs,and that necessary steps are taken to maintain proper electrical procedures for the classification of thearea.
This control package requires you to provide 120 VAC at TS1 terminals 1, 2, and 3(Z-200 terminal #7 ). You are also required to provide a 4-20 mA flow control signal at TS1 terminals 8 and 9 (N-200terminal #4 & #5), in order to stroke the pump. All electronics are rated for use in Class I, Division 1,Groups C and D hazardous locations. Refer to Section 5 for programming information, andAppendix A for Wiring Control Document.
figure 45
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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720Page 41PNR-2S-(1.5,3,5)P-3B ver.08292005
SSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICS
Pneumatic Actuated “- 6A” (12-24 VDC / Z-65 Timer/Counter) Control Option
The electronic control package provided with this sampling system consists of a solid state Z-65 timer/counter controller, to fire a solenoid. The Z-65 utilizes customer programmed parameters and thecustomer supplied metered contact pulses to convert a continuous voltage signal into a 3 secondvoltage output to the solenoid, everytime a sample is required of the system. This 3 second durationallows sufficient time to actuate the sample pump and retrieve a single sample.
SAFETY NOSAFETY NOSAFETY NOSAFETY NOSAFETY NOTESTESTESTESTES• Always use extreme care when performing maintenance on Sampling Systems. Always take necessary
measures to assure that electrical classification in the area is considered, before, and during all repairs,and that necessary steps are taken to maintain proper electrical procedures for the classification of thearea.
This control package requires you to provide 12-24 VDC at Z-65 terminal #5 & #6. You also may needto provide a metered contact pulse control signal at Z-65 terminal #3 & #5 (for counter mode), in orderto stroke the pump. All electronics are rated for use in Class I, Division 1, Groups C and D hazard-ous locations. Refer to Section 5 for programming information, and Appendix A for Wiring ControlDocument.
figure 46
OPTIONAL
OPTIONAL
OPTIONALCOUNT INPUT
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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720Page 42 PNR-2S-(1.5,3,5)P-3B ver.08292005
SSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICS
Pneumatic Actuated “- 6B” (120VAC / Z-65 Timer/Counter) Control Option
The electronic control package provided with this sampling system consists of a solid state Z-65 timer/counter controller, to fire a solenoid. The Z-65 utilizes customer programmed parameters and thecustomer supplied metered contact pulses to convert a continuous voltage signal into a 3 secondvoltage output to the solenoid, everytime a sample is required of the system. This 3 second durationallows sufficient time to actuate the sample pump and retrieve a single sample.
SAFETY NOSAFETY NOSAFETY NOSAFETY NOSAFETY NOTESTESTESTESTES• Always use extreme care when performing maintenance on Sampling Systems. Always take necessary
measures to assure that electrical classification in the area is considered, before, and during all repairs,and that necessary steps are taken to maintain proper electrical procedures for the classification of thearea.
This control package requires you to provide 120 VAC at TS1 terminals 1, 2, and 3. You also may needto provide customer supplied metered contact pulses at Z-65 terminal #3 & #5 (counter mode), inorder to stroke the pump. All electronics are rated for use in Class I, Division 1, Groups C and Dhazardous locations. Refer to Section 5 for programming information, and Appendix A for WiringControl Document.
figure 47
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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720Page 43PNR-2S-(1.5,3,5)P-3B ver.08292005
SSSSSECTIONECTIONECTIONECTIONECTION 4: 4: 4: 4: 4: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM C C C C CONTRONTRONTRONTRONTROLOLOLOLOL & E & E & E & E & ELECTRLECTRLECTRLECTRLECTRONICSONICSONICSONICSONICS
Pneumatic Actuated “- 6M (12-24 VDC / Z-65 Timer/Counter w/PIM Card)Control Option
The electronic control package provided with this sampling system consists of a solid state Z-65timer/counter controller, to fire a solenoid. The Z-65 utilizes customer programmed parameters andthe customer supplied metered contact pulses to convert a continuous voltage signal into a 3 sec-ond voltage output to the solenoid, everytime a sample is required of the system. This 3 secondduration allows sufficient time to actuate the sample pump and retrieve a single sample.
SAFETY NOSAFETY NOSAFETY NOSAFETY NOSAFETY NOTESTESTESTESTES• Always use extreme care when performing maintenance on Sampling Systems. Always take necessary
measures to assure that electrical classification in the area is considered, before, and during all repairs,and that necessary steps are taken to maintain proper electrical procedures for the classification of thearea.
This control package requires you to provide 12-24 VDC at Z-65 terminal #5 &