lifting lashing instruction

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Lift ing and lashing for VARIAX® Booster-fans

Howden Denmark ApS

4229196-9 ID 15 March 2013 Contract no.D002617 Rev. - Page 1 of 23

© Howden Denmark ApS. All rights reserved 2011

LIFTING AND LASHINGINSTRUCTIONS FOR STATIC PARTS

Project name: Gaston Unit 5

Variax ANT-4480/2240B

Howden contract no. D002617

File name: Lifting Instructions

File number: 4229196-9

First issue date: 11-04-2013

Prepared by: RLJ

Checked by: UWK

Rev. Date Preparedby

Checkedby

Howden Denmark ApS

Industrivej 23

DK-4700 NaestvedDenmark

Tel: +45 55 77 62 62

Fax: +45 55 72 33 43

Email: [email protected]

www.howden.com

mailto:[email protected]://www.howden.com/http://www.howden.com/mailto:[email protected]


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Disclaimer:

“This manual/document is provided for general information purposes only and Howden Denmark ApS makesno warranty as to the currency, accuracy or completeness of the data that is included or may be used inconnection with this product. Howden Denmark ApS also disclaims any and all express, implied or statutory

warranties including any implied warranty of merchantability or fitness for a particular purpose.”

Copyright:

This manual/ document contains copyright material, trade names and other proprietary information including,but not limited to, text, drawings, graphics, photographs, tables and databases. The entire contents of thisdesign manual are protected by copyright law. We, Howden Denmark ApS, own copyright and/or databaserights in the selection, co-ordination, arrangement and enhancement of such content as well as in thecontent original to it. You must not modify, publish, transmit, participate in the transfer or sale, createderivative works, or in any way exploit any of the content in whole or in part except with our express writtenpermission to do so.

Confidentiality:The contents of this manual/ document are also confidential and the property of Howden Denmark ApS. It isintended for the exclusive use of the recipient provided that the recipient has received it direct from HowdenDenmark ApS and it must not be disclosed to any other party without prior written approval of HowdenDenmark ApS.


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TABLE OF CONTENTS

1.00 Lifting and Lashing Instructions 4

1.01 Purpose: ................................................................................................................... 4

1.02 Validity: ..................................................................................................................... 4

1.03 Laws and Regulations:.............................................................................................. 4

1.04 Responsibility:........................................................................................................... 4

1.05 Safety: ...................................................................................................................... 4

1.06 Instructions for Lifting and Lashing the Inlet Box ....................................................... 6

1.07 Instructions for Lifting and Lashing the Diffuser....................................................... 14

1.08 Instructions for lashing and lifting Intermediate piece .............................................. 21

1.09 Instructions for Lifting and Lashing the Impeller casing ........................................... 23


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1.00 Lift ing and Lashing Instructions

1.01 Purpose:

The purpose of this document is to give the required weights, dimensions and lifting/lashing pointsfor the main parts of this shipment.

This document defines the lifting and lashing points of the parts herein, but does not cover equipment that is not provided by Howden, and thus it gives no guidance concerning cranes,chains, shackles or other equipment needed for safe lifting and lashing of the equipment. Only thelugs indicated in this document may be used for lifting target equipment.

1.02 Validity:

The information in this document is valid for this specific project only.

1.03 Laws and Regulations:

In the event of a conflict between this document and the local, regional and national laws andregulations of the country in which the activities are undertaken, the Laws and Regulations of thatcountry shall apply.

1.04 Responsibility:

The person in charge of the lifting/lashing is responsible for the process and all the relevantequipment being sufficient for the job. Only competent persons should be given that responsibility.

Only approved lifting equipment with a rating high enough to withstand the loads induced by theweights given in this document should be used. All load determinations should include applicablesafety factors and acceleration factors.

Howden takes no responsibility for any lifting or lashing that is not done solely by Howdenpersonnel.

Howden takes no responsibility for any lifting or lashing equipment that is not provided by Howden.

1.05 Safety:

The person in charge of the lifting/lashing is responsible for all safety aspect having beenconsidered and necessary actions taken to prevent any incidents from happening during the liftingprocess or the transport of the goods to its destination.

The person in charge of the lifting process must carry out a Risk Assessment of the lifting. Liftingshould always be planned and organised to ensure maximum safety and ensure that no-one hasaccess to, or works in or under the lifting area.

Howden takes no responsibility for safety in connection with any lifting that is not done solely byHowden personnel.

The person in charge of the lashing should follow the recommendations provided by this guidelineas a minimum requirement for safe lashing of the goods for transport. Any other standards of thecarrier, national laws and regulations, and international standards should be followed, as well.

WARNING Always use proper lifting equipment when handling heavy fanparts or other equipment. Follow suppliers' safety instructions for the lifting tool in use.


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WARNING The fan parts should be lifted in the hoisting lugs intended for thatpurpose - never in the casing itself.

CAUTION Do not step on the consoles or supports protruding from the

surface.

WARNING Note that lifting and lashing devices must make angle less than45° to lugs attachment as illustrated.

Information Contained in this Document:

Any information or pictures shown in this document that may be irrelevant to the transport, loadingor assembly of the parts should be ignored.


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1.06 Instruct ions for Lift ing and Lashing the Inlet Box

For lifting the assembled inlet box, attach the ratchet straps/chain/wire to the lifting lugs on the frontand rear sides of inlet box as illustrated in Figure 1.

NOTICE Note that lifting equipment and components should be provided bythe carrier or customer handling the parts

WARNING To guard against possible personal injury or equipment damage:

Do not subject the load to high rates of acceleration or deceleration.

Only attach to the lugs as illustrated in this manual.

Only use lifting equipment with a rating equivalent to or higher than the lugs that it is attached to.

Figure 1

Dimensions (mm) Length:9025 mm Width: 6721 mm Height:7298 mm

Part Weight 25000 kg


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Instructions for lashing the inlet box - upper part during t ransportation, and lifting it for positioning into place

Figure 2

For transport, the part should be fastened to the resting surface as illustrated in Figure 2. Attachratchet straps/chains/wires to the two lugs on each sides of the part.

Dimensions (mm) Length: 9025 mm Width: 4075 mm Height: 3309 mm

Part Weight


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Instructions for lashing the inlet box - lower part during t ransportation, and lif ting it for positioning into place

Figure 3

For transport, the part should be fastened to the resting surface as illustrated in Figure 3. Attachratchet straps/chains/wires to the two lugs on each sides of the part.

Dimensions (mm) Length: 8970 mm Width: 3980 mm Height: 3769 mm

Part Weight


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For positioning the part into place, please perform the following steps:

Step 1:

Figure 4

For rotating, attach ratchet straps/chain/wire as illustratedin Figure 4 to the 2 lifting lugs on back side of the part.

WARNING Part will swing when lifted!

Step 2:

Figure 5

For positioning, add an attachment of ratchetstraps/chain/wire as illustrated in Figure 5 to the lifting lugson both sides of the part.


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Instructions for lashing the inlet cone - upper part during transportation, and lifti ng it for positioning into place

Figure 6

For transportation, the part should be fasten as illustrated in Figure 6 to the resting surface, attachratchet straps/chains/wires to the 4 lugs on both sides of the part.

Dimensions (mm) Length:9025 mm Width: 3310 m Height:2646 mm

Part Weight


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Step 1:

Figure 7

For rotating, attach ratchet straps/chain/wire as illustratedin Figure 7 to the 2 lifting lugs on front side of the part.


Step 2:

Figure 8

For positioning, add an attachment of ratchetstraps/chain/wire as illustrated in Figure 8 to the lifting lugson both sides of the cone part.


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Instructions for lashing the inlet cone - lower part during transportation, and lifting it for positioning into place

Figure 9

For transportation, the part should be fasten as illustrated in Figure 9 to the resting surface, attachratchet straps/chains/wires to the lugs on both sides of the part.


Part Weight


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Step 1:

Figure 10

For rotating, attach ratchet straps/chain/wire as illustratedin Figure 10 to the 2 lifting lugs on front side of the part.


Step 2:

Figure 11

For positioning, add an attachment of ratchetstraps/chain/wire as illustrated in Figure 11 to the liftinglugs on both sides of the cone part.


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1.07 Instruct ions for Lift ing and Lashing the Diffuser

For lifting the assembled diffuser, attach the ratchet straps/chain/wire to the lifting lugs on top of thediffuser as illustrated in Figure 12.






Figure 12


Part Weight


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Instructions for lashing the diffuser upper front side during transportation, and lifting it for positioning into place.

Figure 13

For transport, the part should be fastened to the resting surface as illustrated in Figure 13. Attach

the ratchet straps/chain/wire to the four lugs on both sides of the part.


Part Weight


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Instructions for lashing the diffuser upper back side during transportation, and lift ing it for positioning into place.

Figure 14

For transportation, the part should be fasten as illustrated in Figure 14 to the resting surface, attachratchet straps/chain/wire to the 4 lugs on both sides of the part.


Part Weight


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Instructions for lashing the diffuser lower front side during t ransportation, and lif ting it for positioning into place.

Figure 15



Part Weight


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Step 1:

Figure 16

For rotating, attach ratchet straps/chain/wire as illustratedin Figure 16 to the 2 lifting lugs on one side of the part.


Step 2:

Figure 17

For positioning, add an attachment of ratchetstraps/chain/wire as illustrated in Figure 17 to the lifting

lugs on both sides of the part.


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Instructions for lashing the diffuser lower back side during transportation, and lift ing it fo r positioning into place.

Figure 18


Dimensions (mm) Length:5680 mm Width:3800 mm Height:3025 mm

Part Weight


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1.08 Instruct ions for lashing and lifting Intermediate piece Upper part

Figure 21

For transportation, the part should be fasten as illustrated in Figure 21 to the resting surface, attach ratchetstraps/chain/wire to the 4 lugs on both sides of the part.

Part dimensions Length: 5096mm Width: 2200mm Height: 2468mm

Part Weight


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Intermediate piece. Instructions for lashing and lift ing. Lower part

Figure 22

For transportation, the part should be fasten as illustrated in Figure 22 to the resting surface, attach ratchetstraps/chain/wire to the lugs on all four sides of the part.

Part dimensions Length: 5096mm Width: 2450mm Height: 3336mm

Part Weight


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1.09 Instruct ions for Lift ing and Lashing the Impeller casing

For lifting the Impeller casing, attach the ratchet straps/chain/wire to the two upper lifting lugs onthe part as illustrated in Figure 23.






Figure 23

For transport, the part should be fastened to the resting surface as illustrated in Figure 23. Attachthe ratchet straps through two holes at six places around the circumference of the part.

Part dimensions Length: 5080 mm Width: 4980 mm Height: 720 mm

Part Weight

lifting lashing instruction

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