libin ding, hvdc service/power world 2014, nov 26, 2014
TRANSCRIPT
© ABB| Slide 1
ABB HVDC Life Cycle ServiceMaximize Performance, ExtendLifetime
Libin Ding, HVDC Service/Power World 2014, Nov 26, 2014
© ABB| Slide 2
Index
§ Current situation of HVDC service
§ ABB HVDC life cycle service introduction
§ ABB HVDC service portfolio and references
§ HVDC Care
§ Replica
§ Upgrade
§ Summary
December 9, 2014
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(The year means project in operation)
Projects since 2008 under warrantyProject kV MW Year Scope
1 BtB Lingbao II 750 2009 Valve, C&P2 Jingmen – Shanghai II 500 3000 2010 DCY3 Hulunbeir – Liaoning 500 3000 2010 Valve, DCY4 Baoji – Deyang 500 3000 2010 DCY5 Xiangjiaba – Shanghai 800 6400 2010 Turn Key6 Qinghai – Tibet 400 750 2011 Valve, DCY7 Jinping – SuNan 800 7200 2012 Turn Key8 BtB Gaoling II 750 2012 Valve
Projects before 2007Project kV MW Year Scope
1 Gezhouba – Shanghai 500 1200 1989 Transformer2 Tianshengqiao – Guangzhou 500 1800 2001 N/A3 Three Gorges – Changzhou 500 3000 2003 Turn Key4 Guizhou – Guangdong 500 3000 2004 N/A5 Three Gorges – Guangdong 500 3000 2004 Turn Key6 BtB Lingbao 360 2005 Valve7 Three Gorges – Shanghai 500 3000 2007 Turn Key
Projects since 2008 past warrantyProject kV MW Year Scope
1 BtB Gaoling 750 2008 Valve2 Guizhou – Guangdong II 500 3000 2008 N/A3 Yunnan – Guangdong 800 5000 2010 N/A4 Ningdong – Shandong 660 4000 2011 Transformer
Projects on goingProject kV MW Year Scope
1 Xiluodu – Guangdong 500 3200 x 2 2014 N/A2 Nuozhadu – Guangdong 800 5000 2014 Transformer3 Hami – Zhengzhou 800 8000 2014 Valve, DCY4 Xiluodu – ZheXi 800 8000 2014 Valve
Current situation of HVDC serviceInstalled Base
December 9, 2014
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Current situation of HVDC serviceCustomers’ strategy
Online Monitoring
§ To collect operationdata online
§ To analyze dataonline and remote
Factory basedmaintenance
§ Less periodicinspections
§ Factory basedmaintenance toprevent problemsand risks in advance
Concentrated &Professional
Maintenance Team§ Concentrated and
professional team tomanage the totalmaintenance
Lean Management§ By giving lean targets in
evaluation system topush improvement inhuman resourceallocation, financialmanagement, materialsmanagement and etc. tomake the installation,operation andmaintenance of powersystem more stable andefficient
December 9, 2014
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Index
§ Current situation of HVDC service
§ ABB HVDC life cycle service introduction
§ ABB HVDC service portfolio and references
§ HVDC Care
§ Replica
§ Upgrade
§ Summary
December 9, 2014
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Training
Serviceagreements
Maintenance
Engineering &Consulting
Installation andcommissioning
Repairs
Spares &consumables
End of life services
Advanced services
Extension, upgrades &retrofits
Replacements
ABB HVDC life cycle service introductionFull life time support
December 9, 2014
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ABB HVDC life cycle service introductionHVDC station’s life cycle
December 9, 2014
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STABLE PHASE
n Selection & Dimensioningn Trainingn Spare partsn Simulation & Optimization
n Installation & Commissioningn Support & Remote servicen Maintenance/Site service
ACTIVE PHASE
n Support & Remote servicen Maintenance/Site servicen Upgrade
n Trainingn Spare partsn Simulation & Optimization
LIMITED PHASEn Spare partsn Upgraden Evolution & Replacement
n Support & Remote servicen Maintenance/Site service
OBSOLETE PHASEn Evolution & Replacementn Recycling
December 9, 2014
ABB HVDC life cycle service introductionContents
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Index
§ Current situation of HVDC service
§ ABB HVDC life cycle service introduction
§ ABB HVDC service portfolio and references
§ HVDC Care
§ Replica
§ Upgrade
§ Summary
December 9, 2014
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ABB HVDC service portfolio and referencesHVDC Care
HVDC CareService agreement with flexiblemenus, more proactive services tohelp customer reduce device failurerate and promote device reliability.
§ On-site engineer
§ Preventive maintenance andcondition assessment
§ Spare parts and stock management
§ Training
§ Outage management
December 9, 2014
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HVDC CareSpare parts and stock management
In order to minimum outagetime with maximum spare partsupport, ABB can offer thefollowing service solutions:
§ Condition assessment todetermine which spare partsare needed on hand to handleemergencies
§ Recommendation of parts toorder in advance for plannedmaintenance
§ Recommended storagemethods
December 9, 2014
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§ References:§ Annual service agreement with Golmud site of
QX400 project (signed in 2013)§ 24/7 on line service
§ Within 24hrs’ accessibility
§ 3 times inspections per year
§ On site service agreement with Fengxian site andFulong site of XS800 project (signed in 2014)
§ One full time on site service engineer for eachsite
§ Arranged into SGCC’s service team for dailymaintenance work
§ Benefits:§ ABB can help customer to quickly access ABB’s
resource, knowledge and experience§ ABB can be customer’s solid backup
HVDC CareBest practice – annual service agreemment
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§ References:§ C&P maintenance service of 2014 outage in 3GC Zhengping
station(signed in 2014)§ C&P system regular maintenance.(C&P cubicles,
Computers, Circuit boards, fiber system, Server system,etc.)
§ Troubleshooting of C&P systems.(15 problems solvedincluding re-commissioning of DC yard equipment, valvecontrol system troubleshooting, measurement equipmentcalibration, etc.)
§ Re-commissioning of phase synchronized closing andopening of AC yard breaks.
§ Potential risk evaluation.(Circuit boards and Computerlifetime evaluation, etc.)
§ Benefits:§ ABB can directly analyze and identify the problem, and guide
customer to the solution with improvement suggestion§ ABB can suggest or lead preventive maintenance to avoid
future problems
HVDC CareBest practice – maintenance outsourcing of C&P
December 9, 2014
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ABB HVDC service portfolio and referencesReplica
December 9, 2014
Dedicated product for CEPRI-Relay Center, university andresearch institute
§ C&P Logic verification§ UHVDC C&P training§ Engineering support, fault replay
& study§ AC-DC simulation and study
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ABB HVDC service portfolio and referencesUpgrade
The many good reasons forcarrying out a technicalmodernization include :§ Extending system lifetime
§ Higher availability and reliability
§ Better cost efficiency
§ Improved performance
§ Increasing operating efficiency
§ Solving potential spare partproblems
§ Easier technical support
§ Additional features to handleaddition of renewable energy inthe system
Upgrade!
December 9, 2014
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UpgradeBest practice - CU project upgrade III USA 2004
Customer:Great River Energy
Years ofcommissioning:2004
Customer’s need§ Refurbish a 25-year-old, 1000 MW
HVDC link in 2004
ABB’s response§ Old analogue control system replaced by
new digital MACH system
Customer’s benefits§ Extends the power link’s life span, it is
working well now.
§ Increased functionality of the ControlSystem
§ Swift replacement of control system=> 11 days – pole 1=> 9 days – pole 2
December 9, 2014
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UpgradeBest practice - intermountain upgrade USA 2010
Customer:Intermountain PowerAgency and LADWP
Year of commissioning:2010
Customer’s need
§ In-feed of new renewable power,necessitates increase of transmissioncapability from 1920 MW to 2400 MW
ABB’s response§ System solution with
§ Additional AC filters§ Improved valve cooling system§ MACH control and protection system
Customer’s benefits§ Additional 480 MW power transfer
§ Provides renewable energy into LosAngeles without any new lines
§ Outage time 3 weeks per pole§ 60% of power transfer maintained
almost all the time
December 9, 2014
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Customer:NB Power
Year ofcommissioning: 2014
Customer’s need§ A 40-year-old GE HVDC station in need
of life extension§ Secure stability and power supply
ABB’s response§ Control and protection system MACH
§ New thyristor valves including cooling
§ DC apparatus
Customer’s benefits§ Reduced losses
§ Increased availability and reliability
§ Reduced maintenance
§ New control features
UpgradeBest practice - Eel River upgrade Canada 2014
December 9, 2014
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Customer: BonnevillePower Administration
Year of commissioning:2016
UpgradeBest practice - Pacific Intertie, Celilo upgrade USA 2016
Customer’s need§ Prolong life of the 40-year-old station§ Boost transmission capacity to 3800 MW
ABB’s response§ Turnkey upgrade of the Celilo station
including valves, MACH C&P system,transformers, filters etc.
Customer’s benefits§ Secure reliability of power supply to
California§ Optimized use of existing infrastructure§ Lower losses
December 9, 2014
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Index
§ Current situation of HVDC service
§ ABB HVDC life cycle service introduction
§ ABB HVDC service portfolio and references
§ HVDC Care
§ Replica
§ Upgrade
§ Summary
December 9, 2014
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Summary
Trend of HVDC service
§ Outsourced maintenance
§ Convergence of IT/OT (CMMS, Cloud, etc)
ABB’s long term partnership with customersto maximize performance and extend lifetimeof HVDC installations
§ Leader of technology
§ Local organization and resources
§ Advanced service products
§ Rich service references
December 9, 2014
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Service station distribution§ 4 service stations: Beijing,
Shanghai, Yichang, Yibin
§ In Planning: GuangzhouService Station
Our service team in ChinaContact us
Contact us§ E-mail ：
§ Telephone：186 0044 1542
§ Hotline ：400-820-9696
§ Wechat ：ABB高压直流服务
December 9, 2014
© ABB| Slide 23December 9, 2014
