LexJet World of Displays

a guide to display products and hardware

LexJet World of Displays

Welcome to LexJet’s World of Displays. This information package is a combination of feedback from over 17,000 LexJet customers and

the expertise of the LexJet Graphic Specialists. The aim of the World of Displays is to convey our knowledge of display graphics to

everyone in the industry. By sharing this valuable knowledge, a common ground for graphics production can be established and we can virtually eliminate common graphic failures such as tunneling,

delaminating, edge lift, and mishandling. Each display recommendation has been designed to be durable, efficient in

production, attractive, easily transported, and made of the highest quality materials available.

World of DisplaysTable of Contents

4-7 Types of Tradeshow Booths—modular, pop-up, banner stands, portable

8-11 Need to Know—questions to consider prior to purchase decision

12-18 Tips & Tricks—helpful hints for no error production

19-33 Construction—how to build your tradeshow graphics

World of Displays

Types of TradeShow Booths

Modular Booth

Custom linked components used to create a unique tradeshow exhibit.

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Pop-Up Booth

Easily transported, collapsible framework to which multiple display

panels can be adhered using Velcro or magnetics.

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Types of TradeShow Booths (cont.)

Banner Stands

Space saving, lightweight, collapsible frames for single panel displays. Multiple units can be displayed together for a multi-panel display.

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Types of TradeShow Booths (cont.)

Portable DisplaysFast folding versatile displays that are easy to transport.

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Types of TradeShow Booths (cont.)

Need To KnowQuestions to consider prior to purchase decision.

1. What type of display will you be using (pop-up, modular, banner stand, portable)? Who is the manufacturer?

– We have a working relationship with all of the tradeshow booth manufacturers. We will help you find the right materials regardless of the type of booth you are using.

World of Displays

Need To KnowQuestions to consider prior to purchase decision.

2. What type of printer and ink will you be using?

– From solvent and aqueous to piezo and thermal printers, LexJet can help you avoid any compatibility issues regarding ink & media combinations.

World of Displays

Need To KnowQuestions to consider prior to purchase decision.

3. What desired finish are you seeking?

– From textured to smooth, whether matte, luster, or gloss, LexJet will help you choose the right finish for your environment.

World of Displays

Need To KnowQuestions to consider prior to purchase decision.

4. What is the life expectancy of your graphics?

– Whether you need your graphics to last for

weeks or years, LexJet will help you find the most cost effective solution to meet your customers’ durability requirements.

World of Displays

Tips & TricksSome helpful hints for no-error production.

• Ink Drying Time

– It is important for the inks to be completely dry before laminating. A good way to know if the print is ready to be laminated, is to make sure it is dry to the touch. If the ink is still tacky, allow more dry time. Printer manufacturers recommend waiting 24 hours.

World of Displays

Tips & TricksSome helpful hints for no-error production.

• Adhesive Cure Time

– It is important to allow ample time for your adhesives to cure before trimming and rolling your graphics. Insufficient cure time can lead to poor bond strength, causing tunneling, delaminating, and edge lift. We recommend allowing at least 2 hours for the adhesive to cure before trimming and rolling your graphics. A full 24 hours of cure time will yield the best bond.

World of Displays

Tips & TricksSome helpful hints for no error production.

• Cutting & Trimming

– When trimming graphics, if possible, you should always cut through the softer material first. Be sure to use a freshly sharpened blade and trim the graphics with a straight edge on tempered glass. This strategy will yield the most consistent results.

World of Displays

Tips & TricksSome helpful hints for no error production.

• Rolling Graphics

– Always roll your graphics with the thinnest material on the outside. If the materials are of the same thickness, you should roll them the same way every time (do not roll them in the reverse direction to make them lay flat).

– We recommend you roll your graphics with a minimum 12 inch diameter to minimize potential handling damage.

World of Displays

Tips & TricksSome helpful hints for no-error production.

• Using A Sled

– Using a sled while laminating will help ensure even pressure across the web. Sleds should be constructed of a hard substance such as Masonite, acrylic, or aluminum. Apply a release liner to your sled to prevent adhesive build up. The release liner will allow you to clean adhesive off easily.

World of Displays

Tips & TricksSome helpful hints for no-error production.

• Eliminating Curl

– If you experience curl when applying pressure sensitive laminates or backers and the tension on your pull rollers is minimal, reduce the speed of your take-up reel. This strategy will lessen the tension created when the release liner is being pulled from the roll. Less pressure on your laminating rollers can also help reduce curl.

World of Displays

Tips & TricksSome helpful hints for no-error production.

• Use Films As The Printing Substrate

– Fibrous papers do not have the durability required for rollable graphics. Due to stresses involved with rolling the graphics, the paper will eventually split down the middle, ruining the display. Splitting paper can be avoided by using ink jet films such as polycarbonate, polyester, and polypropylene. Paper also has a tendency to retain curl more than films.

World of Displays

ConstructionHow to build your tradeshow graphics

In the following section, we will describe preferred methods to produce your tradeshow graphics. For each application, quality, durability, ease of use, efficiency in production, and performance consistency have been considered. We limit the number of steps and materials wherever possible.

The construction suggestions are in descending order of preference for the quality, durability, ease of use, efficiency in production, and performance consistency.

Pressure sensitive adhesives (PSA) are optimal due to their consistency. However, low melt thermal adhesive options are included in the choices as well.

Be sure to contact your LexJet Representative for help deciding the best solution for your application. 800-453-9538

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ConstructionPop-Up Magnetic Tradeshow Booth—Front Lit / Reflective Panels

Construction Feature Advantage BenefitReverse Print On:

10 Mil LexJet Clear *for HP, use edge strip version

Apply:

10 or 15 Mil Coex PreLume Opaque White Backer (PSA)

*Universal Printer Compatibility

Two-step production with polycarbonate & patented co-extruded co-polymer plastic films coated with our exclusive PreLume Adhesive System. Universal printer compatibility.

Fast production using our most durable materials. Textured finish is attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Reverse print film. These materials work with any printer/any ink.

Attractive, durable graphics so you’re guaranteed not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs. PreLume enhances colors.

Print On:

7 Mil POP Display Polyester Film

Apply:

15 Mil PreLume DisplayFlex (PSA)

*Universal Printer Compatibility

Two-step production with front print 7 mil 100% opaque film laminated with our patented co-extruded co-polymer film coated with our exclusive PreLume Adhesive System. Universal printer compatibility.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Front print film. These materials work with any printer/any ink.

Attractive, durable graphics so you’re guaranteed not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs. PreLume enhances colors.

Construction (continued)

Pop-Up Magnetic Tradeshow Booth—Front Lit / Reflective Panels (cont.)

Construction Feature Advantage BenefitPrint On:

4 Mil White Polyester

Apply:

15 Mil PreLume DisplayFlex (PSA)

*Compatible w/ all Thermal Dye & UV Inks

Two-step production using 4 mil white film, laminated with our patented co-extruded co-polymer film coated with our exclusive PreLume Adhesive System. Compatible with all HP, Encad, & Colorspan dye and uv pigmented inks.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Front print film. These materials work for all thermal printers.

Attractive, durable graphics so you’re guaranteed not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs. PreLume enhances colors.

Print On:

LexJet 8 Mil Satin Polypropylene

Apply:

15 Mil PreLume DisplayFlex (PSA)

*Compatible w/ all Thermal Dye & UV Inks

Two-step production using 8 mil satin film, laminated with our patented co-extruded co-polymer film coated with our exclusive PreLume Adhesive System. Universal printer compatibility.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Front print film. These materials work with any printer/any ink.

Attractive, durable graphics so you’re guaranteed not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs. PreLume enhances colors.

Construction (continued)

Pop-Up Magnetic Tradeshow Booth—Front Lit / Reflective Panels (cont.)

Construction Feature Advantage BenefitPrint On:

8 Mil ImagePro Photo Paper or 7 Mil High Performance Photo Paper

Apply:

10 Mil Display-Guard VI (thermal) on the front & 10 Mil White Backer (thermal) on the back

*Universal Printer Compatibility

Two-step production using photo paper and low melt thermal laminates. Textured over-laminate provides scuff resistance and durability. Use of low melt laminates helps reduce production costs.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment.

Production costs are kept to a minimum, but there is a slight sacrifice in overall durability as the paper could eventually split due to stresses.

Attractive, durable graphics with reduced production costs.

Tips• You can substitute our Premium Matte Paper for any of the papers.• You can substitute our 7 Mil CrystalEmboss for the 10 Mil DisplayGuard VI.

World of Displays

Construction (continued)

Pop-Up Magnetic Tradeshow Booth—Front Lit / Reflective Panels (cont.)

• For the end caps using the LexJet Clear solution, substitute the 5 Mil Coex PreLume White Backer. For the end caps using the DisplayFlex solution, substitute the 10 Mil PreLume DisplayFlex or 8 Mil PreLume T-Flex. This method reduces the rigidity so the graphics don’t “pop off” the frame and make it turn smoothly.

• When mounting LexJet to Sintra, PVC, Acrylic, etc., substitute the GraphicMount Adhesives for the backers and mount to the substrate.

• To change the overall thickness of the finished graphics, please refer to the PreLume Pressure Sensitive Backer section of your Solutions Catalog.

Tips and Tricks for Front lit / Reflective Pop-Up Magnetic Tradeshow Booths

World of Displays

ConstructionPop-Up Magnetic Tradeshow Booth—Backlit Panels & Headers

Construction Feature Advantage Benefit

Reverse Print On:

10 Mil LexJet UltraBright

Apply:

10 Mil PreLume DisplayFlex(PSA)

*Thermal Dye Inks Only

Two-step production using backlit polycarbonate with our Pass-Through coating technology and 10 Mil PreLume DisplayFlex for additional protection and rigidity.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment.

Graphics can be rolled indefinitely without being damaged. Reverse print film.

Attractive, durable graphics so you’re guaranteed not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs.

Print On:

7 Mil AquaLight Backlit

Apply:

15 Mil PreLume DisplayFlex (PSA)

*Universal Printer Compatibility

Two-step production using 4 mil backlit film, laminated with our patented co-extruded co-polymer film coated with our exclusive PreLume Adhesive System. Universal printer compatibility.

Fast production using our most durable materials. Textured finish is attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Front print film. These materials work with any printer/any ink.

Attractive, durable graphics so you’re guaranteed not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs. PreLume enhances colors.

Construction (continued)

Pop-Up Magnetic Tradeshow Booth—Backlit Panels & Headers (cont.)

• For end caps using the LexJet UltraBright solution, substitute the 5 Mil PreLume DisplayFlex for the backer. For the end caps using the DisplayFlex solution, substitute the 10 Mil PreLume DisplayFlex. This method reduces the rigidity so the graphics don’t “pop off” the frame and turn smoothly.

• For a glossy finish, talk to your LexJet representative for options.• When mounting LexJet to Sintra, PVC, Acrylic, etc., substitute the

GraphicMount Adhesives for the backers and mount to the substrate.• To change the overall thickness of the finished graphics, please refer to the

PreLume Pressure Sensitive Backer section of your Solutions Catalog.

Tips & Tricks for Backlit Panels & Headers & Pop-Up Magnetic Tradeshow Booths

World of Displays

Construction (continued)

Pop-Up Velcro Tradeshow Booth—Front Lit / Reflective Panels

Construction Feature Advantage BenefitReverse Print On:

10 Mil LexJet Clear *for HP, use edge strip version

Apply:

10 Mil Coex PreLume Opaque White Backer

*Universal Printer Compatibility

Two-step production with polycarbonate & patented co-extruded co-polymer plastic films coated with our exclusive PreLume Adhesive System. Universal printer compatibility.

Fast production using our most durable materials. Textured finish is attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Reverse print film. These materials work with any printer/any ink.

Attractive, durable graphics so you’re guaranteed not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs. PreLume enhances colors.

Print On:

7 Mil POP Display Polyester Film

Apply:

10 or 15 Mil PreLume DisplayFlex (PSA)

*Universal Printer Compatibility

Two-step production with front print 7 mil 100% opaque film laminated with our patented co-extruded co-polymer film coated with our exclusive PreLume Adhesive System. Universal printer compatibility.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Front print film. These materials work with any printer/any ink.

Attractive, durable graphics so you’re guaranteed not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs. PreLume enhances colors.

Construction (continued)

Pop-Up Velcro Tradeshow Booth—Front Lit / Reflective Panels (cont.)

Construction Feature Advantage BenefitPrint On:

4 Mil White Polyester

Apply:

15 Mil PreLume DisplayFlex (PSA)

*Compatible w/ all Thermal Dye & UV Inks

Two-step production using 4 mil white film, laminated with our patented co-extruded co-polymer film coated with our exclusive PreLume Adhesive System. Compatible with all HP, Encad, & Colorspan dye and uv pigmented inks.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Front print film. These materials work for all thermal printers.

Attractive, durable graphics you can guarantee not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs. PreLume enhances colors.

Print On:

8 Mil Water Resistant Polypropylene w/PreLume

Apply:

15 Mil PreLume DisplayFlex (PSA)

*Universal Printer Compatibility

Two-step production using 8 mil matte waterproof film, laminated with our patented co-extruded co-polymer film coated with our exclusive PreLume Adhesive System. Universal printer compatibility.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Front print film. These materials work with any printer/any ink.

Attractive, durable graphics you can guarantee not to tunnel or delaminate. Simple two-step production leads to faster through-put and less chance for error leading to happy customers and more jobs. PreLume enhances colors.

Construction (continued)

Pop-Up Velcro Tradeshow Booth—Front Lit / Reflective Panels (cont.)

Construction Feature Advantage BenefitPrint On:

8 Mil ImagePro Photo Paper or

7 Mil High Performance Photo Paper

Apply:

10 Mil Display-Guard VI (thermal) on the front & 10 Mil White Backer (thermal) on the back

*Universal Printer Compatibility

Two-step production using photo paper and low melt thermal laminates. Textured over-laminate provides scuff resistance and durability. Use of low melt laminates helps reduce production costs.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment.

Production costs are kept to a minimum, but there is a slight sacrifice in overall durability as the paper could eventually split due to stresses.

Attractive, durable graphics with reduced production costs.

Tips• You can substitute our Premium Matte Paper for any of the papers.• You can substitute our 7 Mil CrystalEmboss for the 10 Mil DisplayGuard VI. •Leaving an encapsulation edge will give your graphics the greatest durability.

World of Displays

Construction (continued)

Pop-Up Velcro Tradeshow Booth—Front Lit / Reflective Panels (cont.)

• For the end caps using the LexJet Clear solution, substitute the 5 Mil Coex PreLume White Backer. For the end caps using the DisplayFlex solution, substitute the 10 Mil PreLume DisplayFlex. This strategy reduces the rigidity so the graphics don’t “pop off” the frame and turn smoothly.

• When mounting LexJet to Sintra, PVC, Acrylic, etc., substitute the GraphicMount Adhesives for the backers and mount to the substrate.

• To change the overall thickness of the finished graphics please refer to the PreLume Pressure Sensitive Backer section of your Solutions Catalog.

Tips and Tricks for Front lit / Reflective Pop-Up Magnetic Tradeshow Booths

World of Displays

Construction (continued)

Retractable Banner Stands—Fabric

Construction Feature Advantage BenefitPrint On:

Express Heavy Banner

*Universal Printer Compatibility

Coated polyester fabric that is weatherproof when using pigmented inks. Perfect for indoor and outdoor applications. Universal printer compatibility.

Fast, easy production using weatherable textiles. No laminating necessary. Any printer/any ink.

Attractive fabric banner stand durable enough for a tradeshow environment. Simple production leads to faster through-put and less chance for error.

Print On:

Water-Resistant Satin Cloth

*Universal Printer Compatibility

Coated 6 mil water-resistant fabric. Unique look and feel offer photographic quality. Universal printer compatibility.

Fast, easy production using weatherable textiles. No laminating necessary. Any printer/any ink.

Attractive fabric banner stand durable enough for a tradeshow environment. Simple production leads to faster through-put and less chance for error.

Tips• Use of a hot knife will help keep fabric edges from fraying.• Fabrics can be sewn or taped for hems.

World of Displays

Construction (continued)

Retractable Banner Stands—PSA Laminate

Construction Feature Advantage Benefit

Print On:

7 Mil POP Display Film

Apply:

4 Mil TexLam2 (PSA)

*Universal Printer Compatibility

Two-step production with front print 7 mil 100% opaque film laminated with our 4 mil textured vinyl. Thin enough to fit in banner stands. Universal printer compatibility.

Fast, easy production using durable, textured materials that are attractive in a highly lit and stressful tradeshow environment. Graphics can be rolled indefinitely without being damaged. Any printer/any ink.

Attractive, durable graphics so you’re guaranteed not to tunnel or delaminate. Opaque film won’t show hardware shadows through the image. Simple two-step production leads to faster through-put and less chance for error

Tips• You can substitute other films for the 7 Mil POP Display Film—4 Mil White Polyester, 8 Mil

Water-resistant Polypropylene, 7 Mil Gloss Polypropylene.• You can substitute other laminates for the 4 Mil TexLam2— 5 Mil PreLume DisplayFlex, 3.2

Mil PreLume GraphicsGuard, 5 Mil ArmorGuard Hardcoat.• Avoid using paper—the paper doesn’t have the durability required and will split after time.• You can use our PreLume White Backers to change the overall thickness of your graphics.

World of Displays

Construction (continued)

Retractable Banner Stands—Thermal Laminate

Construction Feature Advantage BenefitPrint On:

8 Mil ImagePro Photo Paper or

7 Mil High Performance Photo Paper

Apply:

Any combination of Low Melt Thermal Laminates

*Universal Printer Compatibility

Two-step production using photo paper and low melt thermal laminates. Choice of low melt laminates to determine finish and overall thickness. Universal printer compatibility.

Fast, easy production using materials that are attractive in a highly lit and stressful tradeshow environment.

Production costs are kept to a minimum, but there is a slight sacrifice in overall durability as the paper could eventually split due to handling stresses.

Attractive, durable graphics with reduced production costs.

Tips• You can substitute our Premium Matte Paper for any of the papers.• Choose from any of our Low Melt Thermal Laminates to achieve your desired finish and thickness.• Leaving an encapsulation edge will give your graphics the greatest durability.• Laminates of the same thickness will reduce the amount of curl in the graphics.

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Construction (continued)

Retractable Banner Stands—No Laminate

Construction Feature Advantage BenefitPrint On Any Of The Following:

*7 Mil POP Display

Film,

*8 mil Water-Resistant Polypropylene w/ PreLume,

*TOUGHcoat ThriftyBanner w/PreLume, *Extreme Blockout Banner

Print on any of these durable films or banners and save a step by eliminating the need for lamination. Scratch & water-resistance. Universal printer compatibility.

Fast, easy production with just one simple step—print. Durability of coatings makes it unnecessary to laminate. Save money on finishing. Any printer/any ink.

Attractive, durable graphics and reduced production costs.

Tips• These displays are often self-contained in their own packaging system. It is important to keep the total thickness to a minimum.• Some durability is sacrificed by the lack of an over-laminate. For increased durability check out our Pressure Sensitive Laminate section.• Refer to your Solutions Catalog for LexJet Display Hardware.

World of Displays