lexam - 40d1 (2011)

TK115C LEXAM 40D1 2011 010 D-SILKY WHITE

Gambar 01 CYLINDER

Nama Model: Kode Tipe Model: Tahun Model: Warna:Kode Produk:

Nomor Nomor Part Nama Part Keterangan

1 31B-E1111-00 1HEAD, CYLINDER 1

2 90116-06037 2BOLT, STUD

3 90153-06803 1SCREW, HEXAGON

4 90430-06014 1GASKET

5 40D-E1185-00 1COVER, CYLINDER HEAD SIDE 3

6 5LW-E1165-00 1PLATE, BREATHER

7 97527-06512 1BOLT, WITH WASHER

8 5LW-E1155-00 1SEAL, LABYRINTH

9 93210-71462 1O-RING

10 95027-06020 2BOLT, FLANGE

11 4ST-E1186-00 2COVER, CYLINDER HEAD SIDE 2

12 93210-44809 2O-RING

13 90201-08609 4WASHER, PLATE

14 90176-08805 4NUT, CROWN

15 94700-00868 1PLUG, SPARK (NGK C6HSA)

16 40D-E1181-00 1GASKET, CYLINDER HEAD 1

17 91810-14809 2PIN, DOWEL

18 90105-06849 2BOLT, FLANGE

19 5D9-E482K-00 1PLATE

20 40D-E4840-00 1AIR CUT VALVE ASSY

21 1S7-E4890-00 1REED VALVE ASSY

22 5D9-E131H-00 1JOINT 1

23 90110-06069 2BOLT, HEXAGON SOCKET HEAD

24 5D9-E1310-00 1CYLINDER

25 40D-E1351-00 1GASKET, CYLINDER

26 40D-E1166-01 1PIPE, BREATHER 1

27 90467-12052 1CLIP

Copyright(C) 2009 YAMAHA MOTOR CO. LTD. JAPAN All rights reserved


Gambar 02 CRANKSHAFT & PISTON



1 40D-WE140-00 1CRANKSHAFT ASSY

2 15C-E1681-00 1PIN, CRANK 1

3 93310-528YA 1BEARING

4 5D9-E1651-00 1ROD, CONNECTING

5 40D-E1422-00 1CRANK 2

6 93306-305YP 1BEARING

7 90280-03017 1KEY, WOODRUFF

8 5D9-E1631-00 1PISTON (STD)

5D9-E1636-09 1 APPISTON (0.50MM O/S)

5D9-E1638-09 1 APPISTON (1.00MM O/S)

9 5LM-E1633-00 1PIN, PISTON

10 93450-14088 2CIRCLIP

11 5D9-E1603-00 1PISTON RING SET (STD)

5D9-E1605-00 1 APPISTON RING SET (0.50MM O/S)

5D9-E1607-00 1 APPISTON RING SET (1.00MM O/S)

12 40D-E1454-00 1WEIGHT 1

13 93306-252YG 2BEARING

14 40D-E1531-00 1GEAR, BALANCE WEIGHT

15 90387-15810 1COLLAR

16 90215-10284 1WASHER, LOCK

17 90170-10012 1NUT

18 90282-05031 1KEY, STRAIGHT

19 93102-32804 1OIL SEAL

20 40D-E7645-00 1COLLAR

21 93210-18801 1O-RING



Gambar 03 VALVE



1 5D9-E2111-10 1VALVE, INTAKE

2 5D9-E2121-10 1VALVE, EXHAUST

3 5ER-E2119-00 2SEAL, VALVE STEM

4 5D9-12113-00 1SPRING, VALVE INNER

5 15C-E2113-00 1SPRING, VALVE INNER

6 3S0-E2118-00 4COTTER, VALVE

7 5TN-12117-00 2RETAINER, VALVE SPRING

8 5TN-E2126-00 2SEAT, VALVE SPRING 2

9 5D9-E2151-00 2ARM, VALVE ROCKER

10 3C1-12159-01 2SCREW, VALVE ADJUSTING

11 90170-05302 2NUT

12 4ST-E2156-00 2SHAFT, ROCKER 2



Gambar 04 CAMSHAFT & CHAIN



1 40D-E2170-00 1 URCAMSHAFT ASSY 1

40D-E2170-10 1 URCAMSHAFT ASSY 1

2 93210-10804 1O-RING

3 93306-002X2 1BEARING

4 5LW-E111F-00 1PLATE

5 91317-06012 1BOLT

6 40D-E2176-00 1SPROCKET, CAM CHAIN

7 40D-E1145-00 1PLATE, BREATHER 2

8 95817-08016 1BOLT, FLANGE

9 94568-C7090 1CHAIN

10 5D9-E2231-00 1GUIDE, STOPPER 1

11 5D9-E2241-00 1GUIDE, STOPPER 2

12 40D-E2256-01 1COVER, CHAIN

13 91317-06012 2BOLT

14 5D9-E2228-00 1BOLT

15 5D9-E2210-00 1TENSIONER ASSY, CAM CHAIN

16 5MX-E2213-01 1GASKET, TENSIONER CASE

17 91317-06018 2BOLT



Gambar 05 OIL PUMP



1 40D-E3300-00 1OIL PUMP ASSY

2 40D-E3325-00 1GEAR, PUMP DRIVEN

3 90201-077F5 1WASHER, PLATE

4 93410-07830 1CIRCLIP

5 92017-05020 2BOLT, BUTTON HEAD

6 90340-12808 1PLUG, STRAIGHT SCREW

7 4YS-E1198-00 1GASKET

8 4ST-E3411-00 1STRAINER, OIL

9 1S7-E3440-00 1ELEMENT ASSY, OIL CLEANER

10 40D-E3447-00 1COVER, OIL ELEMENT

11 95027-06020 2BOLT, FLANGE

12 95027-06070 1BOLT, FLANGE

13 93210-50801 1O-RING



Gambar 06 INTAKE



1 40D-E3585-00 1MANIFOLD

2 40D-E3536-00 1JT. , CARBURETOR

3 93210-258G2 1O-RING

4 91317-06025 2BOLT

5 40D-E4197-00 1PIPE

6 90467-07029 1CLIP

7 40D-E3474-00 2BAND

8 40D-E4411-00 1CASE, AIR CLEANER 1

9 5D9-E4450-10 1ELEMENT ASSY, AIR CLEANER

10 5D9-E4412-01 1CAP, CLEANER CASE 1

11 40D-E4453-01 1JOINT, AIR CLEANER 1

12 5D9-E4462-00 1SEAL

13 5D9-E4452-00 1SEAL

14 9770M-50030 4SCREW, TAPPING

15 40D-E443E-00 1PIPE, DRAIN

16 90467-11106 1CLIP

17 5D9-E443G-00 1PIPE, DRAIN 2

18 90467-12052 1CLIP

19 90450-48803 1HOSE CLAMP ASSY

20 90387-06803 2COLLAR

21 95827-06020 2BOLT, FLANGE

22 90467-13808 1CLIP

23 40D-E3542-00 1HOSE, VACUUM SENSING 1

24 90467-08801 2CLIP

25 40D-E4987-00 2HOSE

26 40D-E441J-00 1PIPE, SILENCER

27 90467-16801 3CLIP



Gambar 06 INTAKE



28 90467-16800 1CLIP



Gambar 07 CARBURETOR



1 40D-E4901-00 1CARBURETOR ASSY 1

2 5LW-24411-00 1DIAPHRAGM

3 5LW-14958-00 1COVER, DIAPHRAGM

4 15C-1490J-00 1NEEDLE SET

5 3G2-14231-24 1JET, MAIN (#120)

6 15C-14112-00 1VALVE, THROTTLE 1

7 15C-14589-00 1SPRING

8 15C-14261-00 1HOLDER

9 5HK-14147-00 1O-RING

10 353-14186-00 1PIN, FLOAT

11 98507-04008 2SCREW, PAN HEAD

12 5HK-14985-00 1FLOAT

13 15C-14907-00 1BODY, STARTER

14 97607-04118 1SCREW,WITH WASHER


16 5LW-14994-00 1NET, FILTER

17 15C-1410A-00 1STARTER SET

18 5LW-14147-00 1O-RING

19 5P0-14142-15 1JET, PILOT (# 15)

20 5LW-14150-00 1NEEDLE ASSY

21 5P0-14141-13 1NOZZLE, MAIN

22 5MP-14191-00 1PLUG, DRAIN

23 98507-04014 3SCREW, PAN HEAD

24 15C-14995-00 1BRACKET


26 15C-14103-00 1THROTTLE SCREW SET

27 5P0-14105-00 1PILOT SCREW SET



Gambar 07 CARBURETOR



28 4JG-14261-00 1HOLDER

29 5AP-14280-00 1COVER, CARBURETOR

30 5HK-14275-00 1SPRING

31 5AP-14940-00 1DIAPHRAGM ASSY

32 4SV-24453-00 1SCREW

33 98507-05008 3SCREW, PAN HEAD

34 15C-14137-00 1CLIP

35 5HK-14349-00 1PIPE

36 5VL-14148-00 1PIPE

37 5P0-14196-20 1PIPE, OVER FLOW 1

38 18D-14216-00 2SCREW

39 15C-14293-00 1COVER 1



Gambar 08 EXHAUST



1 40D-E4711-00 1MUFFLER 1

2 40D-E4718-00 1PROTECTOR, MUFFLER 1

3 98980-06012 2SCREW, BIND

4 90480-13025 2GROMMET

5 40D-E4728-00 1PROTECTOR, MUFFLER 2

6 90387-068G5 2COLLAR

7 4BD-14766-00 4WASHER, PROTECTOR

8 98980-06016 2SCREW, BIND

9 5TP-E4766-00 2WASHER, PROTECTOR

10 91317-08045 2BOLT

11 90201-08310 2WASHER, PLATE

12 5TP-E4747-00 1DAMPER, MUFFLER

13 90387-08813 1COLLAR

14 90201-083A8 2WASHER, PLATE

15 95707-08500 2NUT, FLANGE

16 5TP-E4613-00 1GASKET, EXHAUST PIPE

17 90179-06403 2NUT



Gambar 09 CRANKCASE



1 40D-E5150-00 1CRANKCASE ASSY

2 5D9-E5155-00 1NOZZLE 3

3 91810-14809 2PIN, DOWEL

4 95027-06060 9BOLT, FLANGE

5 95027-06050 4BOLT, FLANGE

6 40D-E5412-00 1COVER, OIL PUMP

7 95027-06016 2BOLT, FLANGE

8 91810-14809 2PIN, DOWEL

9 90116-08815 4BOLT, STUD

10 5D9-E5316-00 2DAMPER 1

11 40D-E5377-00 1GUIDE, INLET



Gambar 10 CRANKCASE COVER 1



1 40D-E5411-00 1COVER, CRANKCASE 1

2 40D-E5451-00 1GASKET, CRANKCASE COVER 1

3 91810-14809 2PIN, DOWEL

4 9502L-06040 9BOLT, FLANGE

5 95027-06070 1BOLT, FLANGE

6 93101-10843 1OIL SEAL

7 40D-E5362-00 1PLUG, OIL LEVEL

8 93210-198F9 1O-RING

9 90340-14806 1PLUG, STRAIGHT SCREW

10 93210-148F8 1O-RING

11 5D9-E5113-00 1PLATE

12 40D-E5418-00 1COVER, CHAIN CASE


14 90480-13568 4GROMMET

15 90387-06844 4COLLAR


17 40D-E5461-00 1GASKET, CRANKCASE COVER 2

18 5UG-15371-00 1BREATHER

19 40D-E443H-00 1PIPE, DRAIN 3

20 90467-08075 1CLIP

21 91810-14809 2PIN, DOWEL

22 95027-06040 7BOLT, FLANGE

23 95027-06070 1BOLT, FLANGE

24 40D-E5163-00 1HOUSING, BEARING 1

25 40D-E5173-00 1GASKET, BEARING HOUSING 1

26 93210-74803 1O-RING

27 40D-E5191-00 1PLATE






28 95027-06020 6BOLT, FLANGE

29 40D-E5189-00 1PLUG

30 93210-46801 1O-RING


32 40D-E5316-00 1DAMPER 1

33 90520-15800 1DAMPER, PLATE


35 90480-13568 3GROMMET

36 90387-06844 3COLLAR

37 95827-06020 1BOLT, FLANGE

38 90387-06803 1COLLAR

39 90109-06869 1BOLT

40 90173-06805 1NUT, SQUARE

41 40D-E4722-00 1CASE 1

42 40D-E4858-00 1CAP, CASE

43 40D-E4461-00 1ELEMENT, AIR CLEANER 2

44 40D-E4472-00 1PLATE, ELEMENT

45 40D-E4476-00 1SEAL

46 9770M-50025 6SCREW, TAPPING

47 40D-E4437-01 1DUCT

48 40D-E4454-00 1JOINT

49 90480-10623 1GROMMET

50 90467-11106 1CLIP

51 40D-E443G-00 1PIPE, DRAIN 2

52 40D-E4425-00 1DAMPER 1

53 40D-E4426-00 1DAMPER 2

54 40D-E442G-00 1DAMPER 3






55 40D-E442H-00 1DAMPER 4

56 40D-E4455-00 2BAND

57 40D-E5471-01 1DUCT, AIR

58 40D-E5477-01 1DUCT, AIR

59 40D-E5337-00 1DAMPER 4

60 40D-E5319-00 1JOINT

61 97707-50020 4SCREW, TAPPING

62 40D-E4455-00 1BAND

63 90183-05801 3NUT, SPRING

64 90480-14815 1GROMMET




Gambar 11 STARTER



1 15C-E5661-01 1AXLE, KICK

2 15C-E5641-00 1GEAR, KICK

3 15C-E5671-01 1WHEEL, RATCHET

4 90468-23194 1CLIP

5 90201-164J9 1WASHER, PLATE

6 4WH-E5644-00 2SHIM

7 99009-19400 1CIRCLIP

8 15C-E5665-00 1SPRING, KICK

9 15C-E5666-00 1SPACER

10 40D-E565A-00 1GEAR, KICK IDLE 2

11 15C-E5659-00 1SHAFT

12 90208-13001 1WASHER, CONICAL SPRING

13 99009-13400 1CIRCLIP

14 40D-E5631-00 1GEAR, KICK PINION

15 90201-13804 3WASHER, PLATE

16 99009-13400 2CIRCLIP

17 15C-E5650-00 1IDLE GEAR ASSY

18 40D-E5620-00 1KICK CRANK ASSY

19 90179-10816 1NUT

20 93102-16803 1OIL SEAL



Gambar 12 STARTER CLUTCH



1 40D-E5512-00 1GEAR, IDLER 1

2 93608-43157 1PIN, DOWEL

3 5TN-E5524-00 1WHEEL, STARTER

4 4WH-E5644-00 1SHIM

5 40D-E5580-01 1STARTER CLUTCH OUTER ASSY

6 91317-06012 3BOLT



Gambar 13 CLUTCH



1 15C-E7606-01 1PRIMARY SLIDING SHEAVE COMP.

2 93101-21807 2OIL SEAL

3 15C-E7632-00 6WEIGHT

4 15C-E7623-00 1CAM

5 2B5-E7653-00 3SLIDER

6 90387-16813 1COLLAR

7 90201-16008 1WASHER, PLATE

8 15C-E7611-00 1SHEAVE, PRIMARY FIXED

9 90387-13803 1COLLAR

10 15C-E7649-00 1SPACER

11 90179-12010 1NUT

12 15C-E6510-00 1CLUTCH HOUSING COMP.

13 15C-E6110-00 1PRIMARY DRIVE GEAR ASSY

14 99009-30400 2CIRCLIP

15 15C-E6111-00 1GEAR, PRIMARY DRIVE

16 15C-E6540-00 8ROLLER WEIGHT ASSY

17 15C-E6520-00 1PLATE, THRUST WEIGHT

18 15C-E6533-10 3SPRING, CLUTCH

19 15C-E6321-00 2PLATE, FRICTION

20 15C-E6324-00 1PLATE, CLUTCH 1

21 15C-E6325-00 2PLATE, CLUTCH 2

22 15C-E6539-01 8SPRING

23 15C-E6551-00 1PLATE, PRESSURE 1

24 15C-E6334-00 1SPRING, CLUTCH 2

25 15C-E6537-00 1PLATE, SPRING STOPPER

26 15C-E6529-00 1CLIP

27 93310-215YA 2BEARING



Gambar 13 CLUTCH



28 15C-E7695-00 1COLLAR, DISTANCE 3

29 93440-14155 1CIRCLIP

30 90201-17713 1WASHER, PLATE

31 15C-E5442-00 1HOUSING, BEARING

32 93306-203XP 1BEARING

33 99009-40500 1CIRCLIP

34 93102-24800 1OIL SEAL

35 15C-E7685-00 1COLLAR, DISTANCE 1

36 15C-E7661-10 1SHEAVE, SECONDARY FIXED

37 15C-E7663-00 1BOSS

38 40D-E7670-00 1SECONDARY SLIDING SHEAVE

39 93104-33803 2OIL SEAL

40 93210-38800 2O-RING

41 15C-E7664-00 3PIN, GUIDE

42 15C-E7690-00 1SPRING SEAT COMP.

43 15C-E7648-00 1WASHER

44 90501-49800 1SPRING, COMPRESSION

45 15C-E7644-00 1SEAT,SPRING

46 99009-32400 1CIRCLIP

47 15C-E7649-00 1SPACER

48 90179-12010 1NUT

49 93210-17801 1O-RING

50 93210-28800 2O-RING

51 93211-30800 1O-RING

52 95027-06020 4BOLT, FLANGE

53 15C-17641-00 1V-BELT

54 93306-082Y3 2BEARING



Gambar 13 CLUTCH



55 93210-28801 2O-RING



Gambar 14 TRANSMISSION



1 40D-E6151-00 1GEAR, PRIMARY DRIVEN (37T)

2 90215-10800 1WASHER, LOCK

3 90170-10405 1NUT

4 40D-E7411-00 1AXLE, MAIN (12T)

5 93306-252YG 1BEARING

6 93306-252XC 1BEARING

7 99009-35700 1CIRCLIP

8 90201-06412 2WASHER, PLATE

9 97007-06012 2BOLT

10 93317-312Y3 1BEARING

11 40D-E7421-00 1AXLE, DRIVE (31T)

12 93306-301XU 1BEARING

13 90387-20812 1COLLAR

14 93306-204YS 1BEARING

15 99009-47500 1CIRCLIP

16 93102-26807 1OIL SEAL

17 93812-15819 1SPROCKET, DRIVE (15T)

18 90215-16003 1WASHER, LOCK

19 90179-14006 1NUT



Gambar 15 FRAME



1 40D-F1110-00 1FRAME COMP.

2 90105-088E0 1BOLT, FLANGE

3 90105-088D9 1BOLT, FLANGE

4 90105-08059 1BOLT, FLANGE

5 95817-10120 1BOLT, FLANGE

6 90201-086P8 3WASHER, PLATE


8 90179-08818 2NUT

9 90179-10805 1NUT

10 40D-F1317-00 1STAY, ENGINE 3

11 95817-08020 2BOLT, FLANGE

12 5TP-F139R-00 2COVER 2

13 90480-13005 1GROMMET

14 40D-F1521-00 1FLAP, FRONT FENDER



Gambar 16 FENDER



1 40D-F1511-00-GE 1 UR FOR SWFENDER, FRONT

2 40D-F1541-00 2DAMPER 1

3 40D-F1556-00 1FENDER, FRONT 2

4 90387-06681 7COLLAR



7 4ST-F1518-00 1HOLDER, CABLE

8 40D-F1571-30 1 UR FOR SWGRAPHIC, FRONT FENDER 1

9 40D-F1572-30 1 UR FOR SWGRAPHIC, FRONT FENDER 2

10 40D-F1611-00 1FENDER, REAR


12 90183-05807 8NUT, SPRING

13 40D-F1691-00 1FLAP

14 90480-13567 1GROMMET



Gambar 17 SIDE COVER



1 40D-F1711-00-7B 1 BIB2COVER, SIDE 1

2 97707-50016 1SCREW, TRUSS HEAD TAPPING


4 40D-F1721-00-7B 1 BIB2COVER, SIDE 2



7 40D-F1731-00-GE 1 UR FOR SWCOVER, SIDE 3

8 90183-05807 1NUT, SPRING



11 40D-F1741-00-GE 1 UR FOR SWCOVER, SIDE 4

12 90183-05807 1NUT, SPRING



15 40D-F1781-00 2EMBLEM, 1

16 40D-F173E-30 1 UR FOR SWGRAPHIC, 1

17 40D-F173F-30 1 UR FOR SWGRAPHIC, 2

18 40D-F174G-30 1 UR FOR SWGRAPHIC, 3

19 40D-F174H-30 1 UR FOR SWGRAPHIC, 4



Gambar 18 REAR ARM & SUSPENSION



1 40D-F2100-00 1REAR ARM ASSY

2 3HB-F2123-00 2BUSH 1

3 5D9-F2151-00 1SEAL, GUARD

4 15C-F2141-00 1SHAFT, PIVOT


6 90201-12688 1WASHER, PLATE

7 95604-12200 1NUT, SELF-LOCKING

8 5D9-F2311-10 1CASE, CHAIN


10 5D9-F2210-00 2SHOCK ABSORBER ASSY, REAR

11 5D9-F2277-00 2BOLT

12 95307-10800 2NUT




Gambar 19 STEERING



1 156-23412-00 1RACE, BALL 2

2 5TL-2341E-00 1RETAINER, BALL BEARING (16)

3 22F-23412-01 1RACE, BALL 2

4 22F-23411-01 1RACE, BALL 1

5 5TL-2341E-10 1RETAINER, BALL BEARING (19)

6 3AY-F3416-00 1COVER, BALL RACE 2

7 5LM-F3415-00 1COVER, BALL RACE 1

8 90179-25033 2NUT

9 40D-F3461-10 1BRACKET, HANDLE

10 90105-10036 1BOLT, FLANGE


12 40D-F5887-00 1HOLDER, BRAKE HOSE

13 95827-06012 1BOLT, FLANGE

14 40D-F3525-00 1GUIDE

15 95827-06012 1BOLT, FLANGE

16 40D-F587A-00 1HOLDER, BRAKE HOSE

17 95027-06025 1BOLT, FLANGE

18 40D-F331A-00 1STAY

19 40D-F331X-00 1BRACKET, UNDER

20 95827-06012 4BOLT, FLANGE



Gambar 20 FRONT FORK



1 40D-F3100-00 1FRONT FORK ASSY

2 40D-F3136-00 1TUBE, OUTER (RIGHT)

3 3AY-F3145-00 1OIL SEAL

4 5P0-F3156-00 1RING, SNAP

5 40D-F3126-00 1TUBE, OUTER (LEFT)

6 3AY-F3145-00 1OIL SEAL

7 5P0-F3156-00 1RING, SNAP

8 40D-F3110-00 2INNER TUBE COMP.1

9 5D9-F3170-00 2CYLINDER COMP., FRONT FORK

10 2JG-F3157-00 2RING, PISTON

11 5D9-F3152-00 2SPRING, SUB

12 509-F3158-L0 2GASKET

13 278-F3181-50 2BOLT, HEXAGON SOCKET HEAD

14 5LM-F3144-00 2SEAL, DUST

15 40D-F3141-00 2SPRING, FRONT FORK

16 40D-F3340-00 1UNDER BRACKET COMP.

17 18G-23411-00 1RACE, BALL 1

18 5YW-F3346-10 4BOLT 1

19 5D9-F3111-00 2BOLT, CAP

20 2JG-F3147-00 2O-RING

21 5P0-F3153-00 2RING, SNAP



Gambar 21 FUEL TANK



1 40D-F4110-00 1FUEL TANK COMP.

2 4YS-F4514-00 1NET, FILTER 1

3 15C-F4311-00 1PIPE, FUEL 1

4 15C-F4312-00 1PIPE 2

5 15C-F4313-00 1PIPE 3

6 90467-10008 2CLIP

7 90467-09006 2CLIP

8 90467-08075 2CLIP

9 5TN-F4500-00 1FUEL COCK ASSY 1

10 95807-06014 1BOLT, FLANGE

11 4YY-F4610-00 1CAP ASSY

12 4YY-F4612-00 1PACKING, CAP

13 40D-F414A-00 1COVER, FILLER

14 90464-09008 2CLAMP

15 1S7-F1746-00 1DAMPER



Gambar 22 SEAT



1 40D-F4730-01 1DOUBLE SEAT ASSY

2 40D-F470F-00 1SEAT COVER COMP.

3 5D9-F4741-10 2PAD, SEAT

4 3S0-F4726-00 1HINGE, SEAT

5 95707-06500 2NUT, FLANGE

6 40D-F4727-00 1PIN, SEAT FITTING

7 40D-F473R-00 1BOX 1

8 90520-03800 2DAMPER, PLATE

9 40D-F4737-00 1DAMPER, SEAT

10 90183-04005 4NUT, SPRING

11 90520-06801 1DAMPER, PLATE

12 90183-05807 3NUT, SPRING

13 40D-F475X-00 1COVER,2

14 40D-F4723-00 1DAMPER, SEAT

15 40D-H2176-00 1DAMPER

16 40D-F482H-00 1CAP

17 40D-F473T-00 1LID 1


19 90480-14806 4GROMMET

20 90387-068D7 4COLLAR

21 90201-06866 2WASHER, PLATE

22 95022-06030 4BOLT, FLANGE

23 40D-F4780-00 1SEAT LOCK ASSY

24 98507-06012 2SCREW, PAN HEAD

25 40D-F4773-00-7B 1 BIB2HANDLE, SEAT

26 95827-06025 4BOLT, FLANGE

27 40D-F475H-00 1BRACKET, SEAT LEVER 1



Gambar 22 SEAT



28 40D-F475J-00 1BRACKET, SEAT LEVER 2

29 40D-F478E-01 1CABLE, SEAT LOCK

30 97602-05208 1SCREW, PAN HEAD WITH WASHER

31 1S7-F4768-00 1STOPPER

32 3S0-F8100-00 1 URTOOL KIT

3S0-F8100-10 1 URTOOL KIT



Gambar 23 FRONT WHEEL



1 2S6-F5168-20-33 1 YBCAST WHEEL, FRONT

2 90560-10292 1SPACER

3 93106-20816 1OIL SEAL

4 93306-300X9 2BEARING

5 94107-17829 1 UR INOUETIRE (70/90-17M/C 38P NF63B)

94107-17822 1 UR DUNLOPTIRE (70/90-17M/C 38P D102FA)

6 94222-17804 1 UR INOUETUBE (2.25-17 TR4)

94222-17800 1 UR DUNLOPTUBE (2.25/2.50-17 TR4)

7 90387-10823 1COLLAR

8 3AY-F5181-01 1AXLE, WHEEL



11 5TP-F5190-01 1GEAR UNIT ASSY



Gambar 24 FRONT BRAKE CALIPER



1 5D9-F582U-00 1DISK, BRAKE (RIGHT)

2 90111-08815 4BOLT,HEX. SOCKET BUTTON

3 15C-F580U-00 1CALIPER ASSY (RIGHT)

4 5P0-W0057-00 1PISTON ASSY, CALIPER

5 5YP-W0047-50 1CALIPER SEAL KIT

6 5YP-F5917-00 1BOOT, CALIPER

7 5YP-F5937-00 1BOOT 2

8 4C9-W0048-00 1BLEED SCREW KIT

9 5D9-W0045-01 1BRAKE PAD KIT

10 5YP-F5925-01 2CLIP

11 5P0-F5919-00 1SUPPORT, PAD

12 5YP-F5924-00 1PIN, PAD

13 5YP-F5939-00 1CLIP, PAD

14 5P0-F5827-00 2SHIM, CALIPER

15 90149-10801 2SCREW

16 92903-10200 2WASHER, PLAIN



Gambar 25 REAR WHEEL



1 2S6-F5338-10-33 1 YBCAST WHEEL, REAR

2 90560-12145 1SPACER

3 93306-301YR 1BEARING

4 93306-301YP 1BEARING

5 93210-418G7 1O-RING

6 1S7-F5364-00 4DAMPER

7 40D-F5321-00-33 1 YBPLATE, BRAKE SHOE

8 1S7-F530K-00 1BRAKE SHOE SET

9 90506-12001 1SPRING, TENSION


11 40D-F5355-00 1LEVER, CAMSHAFT

12 5MX-F533A-00 1PLATE, INDICATOR

13 3Y6-F5351-00 1CAMSHAFT

14 90101-06278 1BOLT

15 95307-06600 1NUT

16 5D9-F5366-00 1CLUTCH, HUB

17 90387-127Y0 1COLLAR

18 93106-26815 1OIL SEAL

19 93306-004XC 1BEARING

20 40D-F5437-00 1SPROCKET, DRIVEN (37T)

21 5D9-F5412-00 2WASHER

22 90101-08847 4BOLT

23 90179-08639 4NUT

24 94108-17828 1 UR INOUETIRE (80/90-17M/C 44P NR78Y)

94108-17822 1 UR DUNLOPTIRE (80/90-17M/C 44P D102A)

25 94227-17803 1 UR INOUETUBE (2.75-17 TR4)

94227-17805 1 UR DUNLOPTUBE (2.75-17 TR4)



Gambar 25 REAR WHEEL



26 3AY-F5381-01 1AXLE, WHEEL


28 90201-12688 1WASHER, PLATE

29 5D9-F5383-00 1COLLAR, WHEEL

30 90387-12848 1COLLAR

31 5LM-F5389-00 2PULLER, CHAIN 2

32 95307-06600 2NUT

33 90170-06184 2NUT

34 9X568-C4105 1CHAIN

35 5D9-F5371-00 1BAR, TENSION

36 90109-08183 1BOLT

37 92907-08200 2WASHER

38 95304-08700 2NUT

39 91401-20012 2PIN, COTTER

40 5D9-F5373-00 1BOLT, TENSION BAR



Gambar 26 STEERING HANDLE & CABLE



1 40D-F6210-00 1HANDLE

2 97007-08016 3BOLT

3 90201-08612 3WASHER, PLATE

4 90480-01558 2GROMMET

5 5D9-F8217-00 3DAMPER 1

6 5D9-F8227-00 3DAMPER 2

7 40D-F6143-00-P0 1 DBNM8COVER,HAND,UPPER 1

8 90183-05807 5NUT, SPRING

9 40D-F6145-00 1COVER,HAND,UPPER 2

10 90183-05807 1NUT, SPRING



13 4NS-F6240-02 1GRIP ASSY

14 4NS-F6242-00 1GRIP (RIGHT)

15 5T4-F6243-00 1TUBE, THROTTLE GUIDE

16 90201-261L1 1WASHER, PLATE

17 4NS-F6241-00 1GRIP

18 31B-F6280-00 1REAR VIEW MIRROR ASSY (LEFT)

19 31B-F6290-00 1REAR VIEW MIRROR ASSY (RIGHT)

20 40D-F6311-00 1CABLE, THROTTLE 1

21 98507-05016 1SCREW, PAN HEAD

22 40D-F6270-00 1CAP GRIP ASSY

23 98507-05025 2SCREW, PAN HEAD

24 5LM-F6246-00 2END, GRIP

25 40D-F6331-00 1CABLE, STARTER 1

26 40D-F836X-00 1KNOB, 1

27 40D-F841A-00 1LEVER



Gambar 26 STEERING HANDLE & CABLE



28 40D-H3940-00 1STARTER ASSY


30 40D-F6351-00 1CABLE, BRAKE

31 90501-16003 1SPRING, COMPRESSION

32 90175-06013 1NUT, WING

33 90249-12008 1PIN

34 3AY-H3936-10 2BAND, SWITCH CORD



Gambar 27 FRONT MASTER CYLINDER



1 5D9-F5872-01 1HOSE, BRAKE 1

2 90401-10812 2BOLT, UNION

3 90201-10118 4WASHER, PLATE

4 5P0-F583T-03 1MASTER CYLINDER ASSY

5 5P0-W0041-00 1CYLINDER KIT, MASTER

6 5P0-F5854-00 1DIAPHRAGM, RESERVOIR

7 5P0-F5852-00 1CAP, RESERVOIR

8 36Y-2589H-00 2SCREW

9 5TL-F5867-01 1BRACKET, MASTER CYLINDER

10 5P0-F5855-00 1BUSH,DIAPHRAGM

11 91317-06025 2BOLT



Gambar 28 STAND & FOOTREST



1 40D-F7111-00 1STAND, MAIN

2 5TP-F7114-10 1STOPPER, MAIN STAND

3 40D-F7112-00 1SHAFT, MAIN STAND

4 91401-30030 1PIN, COTTER

5 90201-163H8 1WASHER, PLATE


7 40D-F7311-00 1STAND, SIDE

8 90101-08847 1BOLT

9 90387-08820 1COLLAR


11 40D-F7116-00 1SPRING, MAIN STAND

12 90445-21848 1HOSE (L70)

13 40D-F7411-00 1FOOTREST 1

14 40D-F7442-00 1BRACKET 2

15 40D-F7443-00 1BRACKET 3

16 40D-F7313-00 2COLLAR

17 40D-F8217-00 4DAMPER 1

18 40D-F8227-00 4DAMPER 2

19 90105-10349 2BOLT, FLANGE



22 90201-08842 4WASHER, PLATE

23 40D-F7413-00 1COVER, FOOTREST

24 40D-F7451-00 1FOOTREST

25 40D-F7423-00 1COVER, FOOTREST

26 40D-F7461-00 1FOOTREST

27 95607-06200 8NUT, SELF U-FLANGE



Gambar 28 STAND & FOOTREST



28 40D-F7430-00-7B 1 BIB2REAR FOOTREST ASSY 1

29 40D-F7452-00-7B 1 BIB2BRACKET, FOOTREST 1

30 5LM-F7431-00 1FOOTREST, REAR 1

31 5LM-F7433-00 1COVER, REAR FOOTREST

32 5LM-F7445-00 1PLATE 1

33 90240-08144 1PIN, CLEVIS

34 91401-25015 1PIN, COTTER

35 5TP-F7314-00 1STOPPER

36 90480-01559 1GROMMET

37 95817-08030 1BOLT, FLANGE


39 95304-12600 1NUT

40 90201-12688 1WASHER, PLATE

41 40D-F7440-00-7B 1 BIB2REAR FOOTREST ASSY 2

42 40D-F7462-00-7B 1 BIB2BRACKET, FOOTREST 2

43 5LM-F7441-00 1FOOTREST, REAR 2

44 5LM-F7444-00 1COVER, REAR FOOTREST

45 5LM-F7445-00 1PLATE 1

46 90240-08144 1PIN, CLEVIS

47 91401-25015 1PIN, COTTER

48 5TP-F7314-00 1STOPPER

49 90480-01559 1GROMMET

50 95817-08030 1BOLT, FLANGE


52 5TP-E4747-00 1DAMPER, MUFFLER

53 90387-08813 1COLLAR



Gambar 29 LEG SHIELD



1 40D-F3391-00-P0 1 DBNM8PANEL, FRONT

2 90183-05807 5NUT, SPRING

3 95807-06035 2BOLT, FLANGE

4 90480-13398 1GROMMET

5 40D-H454E-00 1BRACKET, NUMBER PLATE

6 40D-F3397-00-P0 1 DBNM8PANEL, FRONT 2


8 90183-05807 2NUT, SPRING

9 90480-19368 2GROMMET

10 40D-F8311-00-GE 1 UR FOR SWLEG SHIELD 1


12 90183-05807 2NUT, SPRING

13 40D-F8312-00-GE 1 UR FOR SWLEG SHIELD 2


15 90183-05807 2NUT, SPRING

16 40D-F842M-00 1COVER 1



19 90183-05807 2NUT, SPRING

20 90159-06817 1SCREW, WITH WASHER

21 90109-06183 1BOLT

22 90480-13398 2GROMMET

23 40D-F843J-00 1COVER 3


25 90183-05807 1NUT, SPRING

26 40D-F844J-00 1COVER 4







28 90183-05807 1NUT, SPRING

29 40D-F842A-00-GE 1 UR FOR SWCOVER 5


31 40D-F8385-00 1COVER, UNDER


33 90183-05807 6NUT, SPRING

34 40D-F8365-00 1COVER

35 40D-F811G-00 1BAND

36 40D-F842N-00 1COVER 2

37 90480-01816 2GROMMET

38 95827-06016 1BOLT, FLANGE

39 90387-06841 1COLLAR

40 40D-F8366-00 1BRACKET

41 95807-06020 4BOLT, FLANGE

42 90201-06557 4WASHER, PLATE

43 90387-06841 4COLLAR

44 90480-13018 4GROMMET

45 40D-F413B-00 2EMBLEM

46 40D-F8428-00 1SEAL 1

47 40D-F8429-00 1SEAL 2

48 40D-F844E-00 1SEAL 3

49 40D-F846F-00 1SEAL 4

50 40D-F847F-00 1SEAL 5

51 40D-F848F-00 1SEAL 6

52 40D-F339E-30 1 UR FOR SWGRAPHIC 1

53 40D-F339F-30 1 UR FOR SWGRAPHIC 2

54 40D-F831Y-30 1 UR FOR SWGRAPHIC, 14






55 40D-F832B-30 1 UR FOR SWGRAPHIC, 15

56 40D-F832C-30 1 UR FOR SWGRAPHIC, 16

57 40D-F832D-30 1 UR FOR SWGRAPHIC 17



Gambar 30 GENERATOR



1 40D-H1450-00 1ROTOR ASSY

2 40D-H1410-00 1STATOR ASSY

3 91317-06025 3BOLT

4 91317-06016 2BOLT

5 90201-122H1 1WASHER, PLATE

6 95707-12500 1NUT, FLANGE



Gambar 31 STARTING MOTOR



1 40D-H1800-00 1STARTING MOTOR ASSY

2 5TP-H1801-00 1BRUSH SET

3 40D-H183G-00 1CORD COMP.

4 5D9-H1861-00 1GASKET

5 5D9-H1828-00 2SCREW 1

6 93210-29803 1O-RING

7 95027-06020 1BOLT, FLANGE



Gambar 32 FLASHER LIGHT



1 5HV-H3311-00 2BULB (12V-10W) AMBER

2 40D-H3310-00 1FRONT FLASHER LIGHT ASSY 1

3 40D-H3312-00 1LENS, FLASHER

4 40D-H3320-00 1FRONT FLASHER LIGHT ASSY 2

5 40D-H3322-00 1LENS, FLASHER 2

6 40D-H4140-00 1SOCKET CORD ASSY

7 90520-06800 2DAMPER, PLATE


9 40D-H3330-00 1REAR FLASHER LIGHT ASSY 1

10 5HV-H3311-00 1BULB (12V-10W) AMBER

11 40D-H332E-00 1CORD ASSY

12 40D-H3342-00 1LENS, FLASHER 2

13 40D-H3340-00 1REAR FLASHER LIGHT ASSY 2

14 5HV-H3311-00 1BULB (12V-10W) AMBER

15 40D-H331E-00 1CORD ASSY

16 40D-H3332-00 1LENS, FLASHER




Gambar 33 METER



1 40D-H3510-00 1SPEEDOMETER ASSY

2 40D-H3511-00 1LENS, SPEEDOMETER

3 40D-H353F-00 1CASE, METER LOWER

4 40D-H3509-00 1SOCKET CORD ASSY

5 2GV-H3517-00 4BULB (T-6.5 12V-1.7W)

6 1YT-83517-00 2BULB (12V-1.7W T10)


8 40D-H3550-00 1SPEEDOMETER CABLE ASSY

9 40D-H3559-00-P0 1 S3COVER, METER


11 40D-F834E-00 1DAMPER 3



Gambar 34 HEADLIGHT



1 40D-H4310-00 1HEADLIGHT UNIT ASSY

2 5HV-H4314-00 1BULB (12V-32/32W)

3 2S0-H3516-00 2BULB (12V-3.4W)

4 1P7-H4397-00 1COVER, SOCKET

5 1P7-H466J-00 1O-RING 3

6 2B5-H411V-00 2CAP


8 90183-05807 3NUT, SPRING

9 40D-H4366-00 1DAMPER, HEADLIGHT 1

10 40D-H4367-00 1DAMPER, HEADLIGHT 2

11 40D-H4396-00-P0 1 DBNM8COVER

12 40D-F1737-00 1EMBLEM




Gambar 35 TAILLIGHT



1 40D-H4710-00 1TAILLIGHT UNIT ASSY

2 90480-13567 2GROMMET

3 40D-H4702-00 1BRACKET, TAILLIGHT

4 90480-16004 3GROMMET

5 90201-06072 3WASHER, PLATE


7 90480-01812 2GROMMET

8 90201-06072 2WASHER, PLATE

9 90183-05807 4NUT, SPRING

10 98907-06012 2SCREW, BIND

11 40D-H4745-00 1LICENCE LIGHT UNIT ASSY

12 2S0-H3516-00 1BULB (12V-3.4W)

13 95707-05500 2NUT, FLANGE


15 90480-11009 2GROMMET

16 90387-05811 2COLLAR



Gambar 36 HANDLE SWITCH & LEVER



1 40D-H3976-00 1SWITCH, HANDLE 1



4 5TL-H3922-00 1LEVER 2

5 90109-06577 1BOLT

6 95602-06100 1NUT, U

7 40D-H3980-20 1FRONT STOP SWITCH ASSY

8 40D-H2911-01 1HOLDER, LEVER 1

9 40D-H3930-01 1LEVER LOCK ASSY

10 90109-06798 1BOLT

11 95602-06100 1NUT, U


13 40D-H3955-00 1BRACKET 1


15 98502-05010 2SCREW, PAN HEAD

16 40D-H395W-09 1SCREW, SWITCH FITTING

17 91317-06020 1BOLT



Gambar 37 ELECTRICAL 1



1 5LM-H2310-01 1IGNITION COIL ASSY

2 40D-F1359-00 1BRACKET, COIL

3 97007-06016 2BOLT

4 40D-H2370-00 1PLUG CAP ASSY

5 3C1-H2100-00 1BATTERY ASSY (YTZ5S MF YUASA)

6 40D-H2115-00 1WIRE, PLUS LEAD

7 5D9-H2151-00 1FUSE (7.5A)

8 40D-H2116-00 1WIRE, MINUS LEAD

9 40D-H252E-00 1MAIN SWITCH COMP.

10 97602-05210 1SCREW, PAN HEAD WITH WASHER

11 91317-06014 2BOLT

12 40D-H2590-00 1WIRE HARNESS ASSY

13 5TJ-81980-00 1DIODE ASSY

14 4WA-81980-00 1DIODE ASSY

15 5D9-H2151-00 1FUSE (7.5A)

16 90464-18246 2CLAMP

17 90465-13152 1CLAMP



Gambar 38 ELECTRICAL 2



1 40D-H554A-00 1C.D.I. UNIT COMP.

2 1S7-H5546-00 1BAND

3 2D5-H1960-00 1RECTIFIER & REGULATOR ASSY

4 95027-06014 1BOLT, FLANGE

5 1S7-H1940-10 1STARTER RELAY ASSY

6 5D9-H3350-00 1FLASHER RELAY ASSY

7 40D-H3579-00 1COVER, METER 2

8 40D-H3371-00 1HORN

9 95807-06010 1BOLT, FLANGE

10 5D9-H5752-00 1SENDER UNIT ASSY, FUEL METER

11 5ER-H5757-00 1RETAINER

12 4US-H5753-00 1GASKET, SENDER UNIT


14 4XC-H5111-00 1REFLECTOR, FRONT 1


lexam - 40d1 (2011)

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