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LESSON PLAN
NAME OF FACULTY : VISITING FACULTY
DISCIPLINE : MECHANICAL ENGG.
SEMESTER : 2nd
SUBJECT : ENGG. DRAWING-II
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : NIL/PRACTICALS -08
Week Practical
PRACTICAL DAY
TOPIC
1st 1st
1. Detail and Assembly Drawing (2 sheets) - Principle and utility of detail and assembly drawings
2nd Wooden joints i.e. corner mortice and tenon joint, Tee halving joint, Mitre faced corner joint, Tee bridle joint, Crossed wooden joint
2nd 3rd
Cogged joint, Dovetail joint, Through Mortice and Tenon joint, furniture drawing - freehand and with the help of drawing instruments
4th 2. Screw threads and threaded fasteners (8 sheets) - Thread Terms and Nomenclature
3rd
5th Types of threads-External and Internal threads, Right and Left hand threads (Actual and Conventional representation), single and multiple start threads.
6th Different Forms of screw threads-V threads (B.S.W threads, B.A thread, American National and Metric thread), Square threads (square, Acme, Buttress and Knuckle thread) test-1
4th 7th
Nuts and Bolts - Different views of hexagonal and square nuts and hexagonal headed bolt
8th Assembly of Hexagonal headed bolt and Hexagonal nut with washer, Assembly of square headed bolt with hexagonal and with washer
5th 9th
Locking Devices - Different types of locking devices-Lock nut, castle nut, split pin nut, locking plate, slotted nut and spring washer.
10th Foundations bolts-Rag bolt, Lewis bolt, curved bolt and eye bolt, Drawing of various types of machine screw, set screw, studs and washers
6th 11th TEST-1 12th 1. Keys and Cotters (3 sheets)
7th 13th
Various types of keys and cotters and their practical application and preparation of drawing of various keys and cotters showing keys and cotters
14th Various types of joints (3 sheets) - Spigot and socket joint -
8th 15th Gib and cotter joint - Knuckle joint 16th TEST-2
9th 17th 4. Rivets and Riveted Joints (4 sheets) -Types of general purpose-rivets heads 18th Caulking and fullering of riveted joints
10th 19th (ii) Single riveted, Single cover plate butt joint (chain type) 20th (iii) Single riveted, double cover plate butt joint (chain type)
11th 21th (iv) Double riveted, double cover plate butt joint(chain and zig-zag type) 22th 5. Couplings (2 sheets) - Flange coupling (Protected and non-protected)
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12th 23th muff coupling and half-lap muff coupling 24th Assignment - unsolved questions
13th 25th
Civil engineering sanitary fitting symbols, Electrical fitting symbols for domestic interior installations
26th Welding joints and its types
14th 27th
7. AUTOCAD - Concept of AutoCAD, Tool bars in AutoCAD, coordinate system, snap, grid, and ortho mode
28th Assignment - Short answer questions
15th 29th OLD QUESTION PAPERS 30th TEST-3
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NAME OF FACULTY : VISITING FACULTY
DISCIPLINE : MECHANICAL ENGINEERING
SEMESTER : 2nd
SUBJECT : APPLIED MECHANICS
LESSON PLAN DURATION : 15 WEEKS (FROM JAN-2018 TO APR-2018)
WORK LOAD (LECTURE/PRACTICAL) : LECTURES-3, PRACTICALS-2
WEEK
THEORY PRACTICAL
LECTURE DAY
TOPIC PRACTICAL
DAY TOPIC
1st
1st
Unit I- Concept of engineering mechanics definition of mechanics, statics, dynamics, application of engineering mechanics in practical fields. Definition of Applied Mechanics.
1st
Verification of the polygon law of forces using greaves and apparatus.
2nd
Definition, basic quantities and derived quantities of basic units and derived units , Different systems of units (FPS, CGS, MKS and SI) and their conversion from one to another for density, force, pressure, work, power, velocity, acceleration
3rd Concept of rigid body, scalar and vector quantities 2nd
Verification of the polygon law of forces using greaves and apparatus.
2nd
1st
Unit II - Definition of force, measurement of force in SI units, its representation, types of force: Point force/concentrated force & Uniformly distributed force, effects of force, characteristics of a force 1st
To verify the forces in different members of jib crane.
2nd
Different force systems (coplanar and non-coplanar), principle of transmissibility of forces, law of super-position
3rd
Composition and resolution of coplanar concurrent forces, resultant force, method of composition of forces,
2nd
To verify the forces in different members of jib crane.
4
3rd
1st
laws of forces, triangle law of forces, polygon law of forces - graphically, analytically,
1st
To verify the reaction at the supports of a simply supported beam.
2nd
resolution of forces, resolving a force into two rectangular components , Free body diagram Equilibrant force and its determination
3rd Lami's theorem ,Simple numerical problems 2nd
To verify the reaction at the supports of a simply supported beam.
4th
1st
Unit III- Concept of moment Moment of a force and units of moment Varignon's theorem ,Principle of moment and its applications 1st
To find the mechanical advantage, velocity ratio and efficiency in case of an inclined plane
2nd Levers – simple and compound, steel yard, safety valve
3rd
calculating their resultant Concept of couple, its properties and effects reaction at support Parallel forces (like and unlike parallel force),
2nd
To find the mechanical advantage, velocity ratio and efficiency in case of an inclined plane
5th
1st Sessional 1st
2nd
3rd
6th
1st
General conditions of equilibrium of bodies under coplanar forces Position of resultant force by moment
1st
To find the mechanical advantage, velocity ratio and efficiency of a screw jack.
2nd
Unit IV- Definition and concept of friction, types of friction, force of friction
3rd Laws of static friction, coefficient of friction, angle of friction, angle of repose, cone of friction
2nd To find the mechanical advantage, velocity ratio and efficiency of a screw jack.
7th 1st
Equilibrium of a body lying on a horizontal plane, equilibrium of a body lying on a rough inclined plane.
1st
To find the mechanical advantage, velocity ratio and efficiency of a screw jack.
5
2nd Numerical Problems
3rd
Unit V- Concept, definition of centroid of plain figures and centre of gravity of symmetrical solid bodies
2nd
To find the mechanical advantage, velocity ratio and efficiency of a screw jack.
8th
1st
Determination of centroid of plain and composite lamina using moment method only
1st
To find the mechanical advantage, velocity ratio and efficiency of worm and worm wheel.
2nd
centroid of bodies with removed portion
3rd
Determination of center of gravity of solid bodies - cone, cylinder
2nd
To find the mechanical advantage, velocity ratio and efficiency of worm and worm wheel
9th
1st
Determination of center of gravity of hemisphere and sphere;
1st
To find mechanical advantage, velocity ratio and efficiency of single purchase crab.
2nd
composite bodies and bodies with portion removed [Simple problems on the above topics
3rd
Numerical Problems
2nd
To find mechanical advantage, velocity ratio and efficiency of single purchase crab.
10th
1st Sessional 2nd
2nd
3rd
6
11th
1st
Unit VI- Definition of effort, velocity ratio, mechanical advantage and efficiency of a machine and their relationship,
1st
To find out center of gravity of regular lamina
2nd
law of machines Simple and compound machine(Examples) Definition of ideal machine, reversible and self -locking machine
3rd
Effort lost in friction, Load lost in friction, determination of maximum mechanical advantage and maximum efficiency
2nd
To find out center of gravity of regular lamina
12th
1st System of pulleys (first, second, third system of pulleys),
1st
To find out center of gravity of irregular lamina.
2nd
determination of velocity ratio, mechanical advantage and efficiency ,
3rd
Working principle and application of wheel and axle, Weston’s Differential Pulley Block,
2nd
To find out center of gravity of irregular lamina.
13th
1st
simple screw jack worm and worm wheel, Expression for their velocity ratio and field of their application ,
1st
To determine coefficient of friction between three pairs of given surface
2nd
Expression for their velocity ratio and field of their application , single and double winch crab.
3rd Simple problems on the above topics 2nd
To determine coefficient of friction between three pairs of given surface
14th
1st Unit VII- Torsion in shafts/bars Modulus of rigidity
1st
File checking/Viva Voce
2nd Torsional Equation (simple numerical problems)
3rd Power Transmission in shafts (simple numerical problems) 2nd
File checking/Viva Voce
15th
1st Sessional 3rd
2nd
3rd
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NAME OF FACULTY : Er. KRISHAN KUMAR
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 4th
SUBJECT : HYDRAULICS & HYDRAULIC MACHINES
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : LECTURES -03, PRACTICALS -02
Week Theory Practical LECTURE
DAY TOPIC PRACTICAL
DAY TOPIC
1st 1st 1. Introduction- Fluid, types of fluid
1st Measurement of pressure
head by employing. (i) Piezometer tube
2nd properties of fluid viz. mass density, weight density (specific weight)
3rd specific volume, capillarity, specific gravity, viscosity, compressibility
2nd 4th surface tension, kinematic viscosity and dynamic viscosity and their units
2nd ii) Single and double column
manometer
5th 2. Pressure and its Measurement - Concept of pressure (Atmospheric Pressure, gauge pressure, absolute pressure)
6th Pascal’s Law, Static Pressure 3rd 7th Pressure measuring devices:
peizometer tube manometers - simple U-tube,
3rd To find out the value of
coefficient of discharge for a venturimeter
8th differential single column inverted U-tube, micromanometer including simple problems
9th Bourdon pressure gauge, Diaphragm pressure gauge, dead weight pressure gauge
4th 10th Test-1
4TH Measurement of flow by
using venturimeter
11th 3. Flow of Fluids , Types of fluid flow – steady and unsteady, uniform and non-uniform
12th Laminar flow and turbulent; rate of flow and their units
5th 13th continuity equation of flow; potential energy of a flowing fluid; total head
5th Revision of Cd for
venturimeter
14th Bernoulli’s theorem (statement and proof) and its applications
15th Discharge measurement with the help of venturimeter, orifice meter
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6th 16th Pitot-tube, limitations of Bernoulli’s theorem simple problems.
6th Verification of Bernoulli’s
theorem. 17th Assignment -1 Numerical 18th 4. Flow through Pipes
7th 19th Definition of pipe flow, wetted perimeter, hydraulic mean depth, hydraulic gradient; loss of head due to friction
7th To find coefficient of friction for a pipe (Darcy’s friction).
20th Chezy’s equation and Darcy’s equation of head loss (without proof), Reynold’s number and its effect on pipe friction; siphon
21th Nozzle - definition, velocity of liquid
flowing through the nozzle, power developed
8th 22th Water hammer, anchor block, syphon, surge tank (concept only).
8th To study hydraulic circuit of
an automobile brake
23th Loss of head in pipes due to sudden enlargement, sudden contraction
24th obstruction on flow path, change of direction and pipe fittings (without proof
9th 25th Assignment -2 , Major and minor losses
9th To study hydraulic circuit of
and hydraulic ram 26th 5. Flow through Orifices 27th Cc, Cv, Cd, flow through drowned
10th 28th partially drowned orifices
10th Application of hydraulic ram 29th time for emptying a tank through a
circular orifice. Simple problems. 30th 6. Hydraulic Machines
11th 31th Description, operation and application
of hydraulic systems
11th Introduction about turbines 32th hydraulic ram, hydraulic jack, hydraulic
brake 33th hydraulic accumulator, hydraulic door
closer
12th 34th hydraulic press, selection of specification of above systems for different applications
12th Study the working of a
Pelton wheel 35th Test-2
36th 7. Water Turbines and Pumps , Concept of a turbine, types of turbines
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13th 37th impulse and reaction type (concept only), difference between them
13th Study the working of
Francis turbine
38th Construction and working of pelton wheel, Francis turbine, Propeller and Kaplan turbines
39th Unit speed, unit power, unit discharge, specific speed of turbines, selection of turbines based on specific speed.
14th 40th Assignment-3 , Diagram of all hydraulic turbine
14th
To study a single stage centrifugal pump for
constructional details and its operation to find out its
normal head and discharge.
41th Concept of hydraulic pump, single acting reciprocating pump (construction and operation only)
42th vane, screw and gear pumps Construction, working and operation of centrigual pump
15th 43th Performance, efficiencies and specifications of a centrifugal pump.
15th Revision of all practicals 44th Trouble shooting and problems in
centrifugal pumps and remedial measures, pitting, cavitation, priming
45th Test- 3
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NAME OF FACULTY : Er. YOGESH
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 4th
SUBJECT : I.C. ENGINES
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : LECTURES -03, PRACTICALS -02
Week Theory Practical LECTURE
DAY TOPIC PRACTICA
L DAY TOPIC
1st 1st 1. IC Engines-Introduction
1st
Study of a two stroke engine using cut section model, note
the function and material of each part.
2nd Working principle of two stroke and four stroke cycle,
3rd SI engines and CI engines,
2nd 4th Otto cycle, diesel cycle and dual cycle
2nd Study of a four stroke engine using cut section model. Note
the function of each part
5th Location and functions of various parts of IC engines and materials used
6th Concept of IC engine terms: bore, stroke 3rd 7th Dead centre, crank throw, compression
ratio, piston displacement, piston speed 3rd Revision of previous practical
8th Assignment -1 Derivation of cycles 9th 2. Fuel Supply in Petrol Engine
4th 10th Concept of carburetion
4TH
Study of battery ignition system of a multi-cylinder
petrol engine ignition timings, Setting, firing order and
contact breaker; gap adjustment of a multi-cylinder
petrol engine.
11th Air fuel ratio 12th Simple carburetor and its application
5th 13th MPFI
5th Revision of previous practical 14th Common rail system, super charging
and turbo charger 15th Test- 1
6th 16th 3. Fuel System of Diesel Engine
6th Study of cooling of IC engine. 17th Components of fuel system 18th Description and working of fuel feed
pump 7th 19th Fuel injection pump
7th Revision of previous practical 20th Injectors
21th Assignment – 2
8th 22th 4. Ignition System of IC Engines
8th Study of lubricating system of
IC engine. 23th Description of battery coil 24th Magnet ignition system
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9th 25th Electronic ignition system 9th Revision of previous practical 26th Fault finding in ignition system
27th Remedial action 10th 28th Test- 2
10th Determination of BHP by
dynamometer. 29th 5. Cooling and Lubrication 30th Function of cooling system in IC engine
11th 31th Air cooling and water cooling system 11th
Revision of previous practicals 32th use of thermostat 33th Radiator and forced circulation in water
cooling
12th 34th Description with line diagram 12th
Morse test on multi-cylinder petrol engine.
35th Function of lubrication 36th Types and properties of lubricant
13th 37th Lubrication system of engine
13th Revision of Morse test 38th Fault finding in cooling and lubrication
and remedial action 39th Assignment-3 , air cooling and water
cooling system 14th 40th 6. Testing of IC Engines -Engine power
- indicated and brake power
14th Local visit to roadways or
private automobile workshops.
41th Efficiency - mechanical, thermal. relative and volumetric Methods of finding indicated and brake power
42th Morse test for petro1 engine Heat balance sheet
15th 43th Concept of pollutants in SI and CI engines, pollution control, norms for two or four wheelers
15th Revision of all practicals 44th BIS – I, II, III and IV methods of
reducing pollution in IC engines, alternative fuels like CNG and LPG
45th Test- 3
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NAME OF FACULTY : Er. CHANDRAKANT CHATUVEDI
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 4th
SUBJECT : MACHINE DESIGN & DRAWING
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : LECTURES -02, PRACTICALS -06
1st 1st 1. Introduction - Design – Definition 1st Type of design, necessity of design
2nd Comparison of designed and undersigned work Design procedure
2nd Characteristics of a good designer
2nd 3rd Design terminology: stress, strain, factor of safety, factors affecting factor of safety
3rd General design consideration
4th Stress concentration, methods to reduce stress concentration, fatigue, endurance limit.
4th Codes and Standards (BIS standards)
3rd 5th Assignment - 1 , stress strain curve for different materials
5th Properties of engineering materials: elasticity, plasticity, malleability, ductility, toughness,
6th 2. Design Failure 6th Hardness and resilience. Fatigue, creep,
tenacity, strength
4th 7th Various design failures-maximum stress theory, maximum strain theory,
7TH Design under tensile, compressive
8th Maximum strain energy theory 8th Torsional loads
5th 9th 3. Design of Shaft - Type of shaft, shaft materials
9th Design of shafts on the basis of strength criterion
10th Type of loading on shaft, standard sizes of shaft available
10th Design of shafts on the basis of rigidity criterion
6th 11th Shaft subjected to torsion only, determination of shaft diameter (hollow and solid shaft) on the basis of Strength criterion, Rigidity criterion
11th Determination of shaft dia (hollow and solid shaft) subjected to torsion and bending
12th Determination of shaft dia (hollow and solid shaft) subjected to bending
12th Determination of shaft dia (hollow and solid shaft) subjected to combined torsion and bending
Week Theory Practical LECTURE
DAY TOPIC PRACTICAL
DAY TOPIC
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7th 13th TEST-1 13th Failure of key by Shearing
14th 4. Design of Key - Types of key, materials of key, functions of key
14th Failure of key by Crushing
8th 15th Design of key (Determination of key dimension)
15th and 16th
Numerical problems on key design
16th Effect of keyway on shaft strength
9th 17th Assignment- 2 , unsolved numerical 17th and 18th
Design of screw
18th 5. Design of Screwed Joints, Introduction, Advantages and Disadvantages of screw joints, location of screw joints
10th 19th Important terms used in screw threads, designation of screw threads
19th and 20th
Design of power screws (Press, screw jack, screw clamp) 20th Initial stresses due to screw up forces,
stresses due to combined forces
11th 21th Test-2 21th Profile of cams for imparting following motion with knife edge and roller followers for Uniform motion
22th 6. Cams - Types of cams and followers (theoretical)
22th Design of cam profile with off set of follower
12th 23th Simple harmonic motion, Uniformity accelerated and retarded motion
23th and 24th
Design on the basis of accelerated and retardation
24th Assignment - 2
13th 25th 7. Gears- introduction 25th and 26th
Gear design on drawing sheets 26th Nomenclature of gears , conventional
representation
14th 27th Drawing the actual profile of involute teeth gear by different methods
27th and 28th
Gear design related problems
28th Assignment - 3 , gear nomencaluture , numericals related to gear
15th 29th Numerical related to cam and follower, Design consdieration
29th and 30th
Old question papers solution
30th Test- 3
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NAME OF FACULTY : VISITING FACULTY
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 4th
SUBJECT : MATERIALS & METALLURGY
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : LECTURES -03, PRACTICALS -02
Week Theory Practical LECTURE
DAY TOPIC PRACTICAL
DAY TOPIC
1st 1st 1. Introduction-Material, History of Material Origin, Scope of Material Science
1st
Classification of about 25 specimens of materials/machine parts into (i) Metals and non-metals (ii) Metals and alloys (iii) Ferrous and non-ferrous metals (iv) Ferrous and non-ferrous alloys
2nd Overview of different engineering materials and applications, Classification of materials,
3rd Thermal, Chemical, Electrical, Mechanical properties of various materials
2nd 4th Present and future needs of materials
2nd
Classification of about 25 specimens of materials/machine parts into (iii) Ferrous and non-ferrous metals (iv) Ferrous and non-ferrous alloys
5th Overview of Biomaterials and semiconducting materials
6th Various issues of Material Usage-Economical, Environment and Social.
3rd 7th Assignment -1 Mechanical properties
3rd
Given a set of specimen of metals and alloys (copper, brass, aluminium, cast iron HSS, Gun metal); identify and indicate the various properties possessed by them
8th 2. Crystallography Fundamentals: Crystal, Unit Cell, Space Lattice
9th Arrangement of atoms in Simple Cubic Crystals, BCC, FCC and HCP Crystals
4th 10th Number of atoms per unit Cell, Atomic Packing Factor.
4th study of properties of metals
11th Deformation: Overview of deformation behaviour and its mechanisms, behaviour of material under load and stress-strain.
12th Failure Mechanisms: Overview of failure modes, fracture, fatigue and creep
5th 13th TEST-1
5th Study of heat treatment
furnace.
14th 3. Metals And Alloys - Introduction 15th History and development of iron and
steel, Different iron ores
15
6th 16th Raw Materials in Production of Iron and Steel
6th Study of a metallurgical microscope and a specimen polishing machine
17th Basic Process of iron-making and steel-making
18th Classification of iron and steel 7th 19th Cast Iron: Different types of Cast Iron,
manufacture and their usage
7th
To prepare specimens of following materials for microscopic examination and to examine the microstructure of the specimens of following materials: i) Brass ii) Copper iii) Grey
20th Steels: Steels and alloy steel, Classification of plain carbon steels
21th Availability, Properties and usage of different types of Plain Carbon Steels
8th 22th Effect of various alloys on properties of steel
8th
iv) Malleable v) Low carbon steel vi) High carbon steel vii) HSS
23th Uses of alloy steels (high speed steel, stainless steel, spring steel, silicon steel)
24th Non Ferrous Materials: Properties and uses of Light Metals and their alloys properties and uses of White Metals and their alloys.
9th 25th Assignment -2 type and properties of steel
9th To anneal a given specimen 26th 4.Theory of Heat Treatment -
Purpose of heat treatment, 27th Solid solutions and its types, Iron
Carbon diagram, Formation and decomposition of Austenite
10th 28th Martensitic Transformation – Simplified Transformation Cooling Curves
10th Find out difference in hardness as a result of annealing
29th various heat treatment processes hardening, tempering, annealing, normalizing
30th Case hardening and surface hardening, 11th 31th Types of heat treatment furnaces
required for above operations 11th
To normalize a given specimen
32th Test - 2 33th 5. Engineering Plastics - Important
sources of plastics 12th 34th Classification-thermoplastic and
thermo set and their uses
12th To find out the difference in
hardness as a result of normalizing.
35th Various Trade names of engg. Plastics, Plastic Coatings
36th Assignment -3 Various heat treatment process
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13th 37th 6. Advanced Materials
13th To harden and temper a specimen
38th Composites-Classification, properties, applications
39th Ceramics-Classification, properties, applications
14th 40th Heat insulating materials
14th Find out the difference in hardness due to tempering
41th Assignment -4 - seminar on advanced materials
42th 7. Miscellaneous Materials- Properties and uses of Asbestos
15th 43th Glass wool, thermocol, cork, mica. Overview of tool and die materials.
15th Revision of all practical 44th Materials for bearing metals, Spring
materials, Materials for Nuclear Energy, Refractory materials
45th Test- 3
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NAME OF FACULTY : VISITING FACULTY
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 4th
SUBJECT : WORKSHOP TECHNOLOGY-II
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : LECTURES -03
Week Theory
LECTURE DAY TOPIC
1st 1st 1. Cutting Tools and Cutting Materials 2nd Cutting Tools - Various types of single point cutting tools and their
uses, Single point cutting tool geometry, tool signature and its effect
3rd Heat produced during cutting and its effect, Cutting speed, feed and depth of cut and their effect
2nd 4th Cutting Tool Materials - Properties of cutting tool material, Study of various cutting tool materials viz
5th High-speed steel, tungsten carbide, cobalt steel cemented carbides, stellite, ceramics and diamond.
6th Assignment -1 properties of cutting tool materials 3rd 7th 2. Lathe - Principle of turning , Function of various parts of a lathe
8th Classification and specification of various types of lathe Work holding devices
9th Lathe tools and operations :- Plain and step turning, facing, parting off, taper turning, eccentric turning, drilling, reaming, boring, threading and knurling, form turning, spinning
4th 10th Cutting parameters – Speed, feed and depth of cut for various materials and for various operations, machining time
11th Speed ratio, preferred numbers of speed selection. Introduction to capstan and turret lathe
12th Lathe accessories:- Centers, dogs, different types of chucks, collets, face plate, angle plate, mandrel, steady rest, follower rest, taper turning attachment, tool post grinder, milling attachment, Quick change device for tools.
5th 14th 3. Drilling - Principle of drilling. Classification of drilling machines and their description
15th Various operation performed on drilling machine – drilling, spot facing, reaming, boring, counter boring, counter sinking, hole milling, tapping.
6th 16th Speeds and feeds during drilling,impact of these parameters on drilling, machining time.
17th Types of drills and their features, nomenclature of a drill 18th Drill holding devices.
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7th 19th 4.Boring 20th Principle of boring 21th Classification of boring machines
8th 22th Boring tools, boring bars and boring heads 23th 5. Shaping, Planing and Slotting 24th Working principle of shaper, planer and slotter
9th 25th Type of shapers , Type of planers 26th Types of tools used and their geometry 27th Speeds and feeds in above processes.
10th 28th Assignment - 2 shaper and planer 29th 6.BROACHING - Introduction 30th Types of broaching machines
11th 31th Single ram and duplex ram horizontal type 32th vertical type pull up, pull down, push down. 33th Elements of broach tool
12th 34th broach tooth details 35th nomenclature 36th Types, and tool material
13th 37th TEST - 2 38th 7. Jigs and Fixtures - importance 39th use of jigs and fixture
14th 40th Principle of location 41th Locating devices 42th Advantages of jigs and fixtures
15th 43th Clamping devices 44th Assignment -3 , jig and fixture 45th TEST- 3
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NAME OF FACULTY : Er. Keshi Ram Tanwar and Er. Vikas Arora
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 6th
SUBJECT : AUTOMOBILE ENGG
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : LECTURES -03 , PRACTICALS -02
Week Theory Practical LECTURE
DAY TOPIC PRACTICAL
DAY TOPIC
1st
1st 1. Introduction
1st
Fault and their remedies in (i) Battery Ignition system (ii) Magnetic Ignition system.
2nd Automobile and its development 3rd Various types of automobiles
manufactured in India
2nd 4th Layout of chassis
2nd Demonstration of (i) Head Light Model (ii) Wiper and Indicators.
5th ASSIGNMENT-1 6th 2. Power System
3rd
7th Fuel systems for petrol and diesel engines including multi point fuel injection (MPFI) 3rd
Demonstration of (i) AC Pump (ii) SU Pump (iii) Master Cylinders
8th common rail direct injection (CRDI) 9th Fuel injectors and nozzles
4th
10th Comparison of MPFI with carburetor system
4TH
Demonstration of (i) rear axle (ii) differential (iii) steering system
11th Concept of double overhead cam, single overhead cam, Twin cam 16 valve technology in 4 cylinder engine.
12th TEST-1
5th
13th 3. Transmission System
5th Fault finding practices on an automobile - four wheelers (petrol/ diesel vehicles).
14th Clutch - Function, Constructional details of single plate and multiplate friction clutches,
15th Centrifugal and semi centrifugal clutch, Hydraulic clutch
6th
16th Gear Box - Function, Concept of sliding mesh, constant mesh and synchromesh gear box, Torque converter and overdrive,
6th Tuning of an automobile engine
17th Types of drives – Front wheel, Rear wheel, Four Wheel. Function of Propeller shaft, Universal joint, Differential and Different types of Rear axles and Front Axles.
18th Wheels and Tyres - Types of wheels, Types and specifications of tyres used in Indian vehicles, Wheel balancing
20
7th
19th ASSIGNMENT-2
7th Driving practice on a 4-wheeler.
20th 4. Steering System 21th Function and principle of Ackerman
and Davis steering mechanism
8th
22th types of steering gear boxes
8th Driving practice on a 4-wheeler.
23th Worm and nut, worm and wheel, worm and roller, rack and opinion
24th Power steering system and alignment of wheels
9th
25th Toe in, toe out, camber, caster, kingpin inclination
9th Charging of an automobile battery 26th TEST-2
27th 5. Braking system
10th
28th Constructional details and working of mechanical, hydraulic brake
10th Measuring cell voltage and specific gravity of electrolyte
29th Concept of air and vacuum brake, brake adjustment
30th Introduction to Antilock brake system and its working
11th 31th 6. Suspension System
11th Changing of wheels and inflation of tyres, balancing of wheels
32th Function, Types, 33th Working of coil spring
12th
34th leaf spring
12th Balancing of wheels 35th Concept of Air suspension and Shock
absorber. 36th 7. Auto Electrical System
13th
37th Constructional details of lead acid cell battery
13th Checking spark gap and valve clearance
38th Maintenance of batteries 39th checking of batteries for voltage and
specific gravity
14th
40th Magnato and Battery coil ignition system.
14th Cleaning and adjusting a carburetor. 41th Concept of Dynamo
42th Alternator - Construction and working
15th
43th Charging of battery by Alternator and Regulator
15th Revision of all practicals 44th Assignment-3 45th Test- 3
21
NAME OF FACULTY : Er. Vikas Arora
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 6th
SUBJECT : ENTERPRENEURALSHIP DEVELOPMENT &
MANAGEMENT
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : LECTURES -03
Week Theory
LECTURE DAY
TOPIC
1st
1st SECTION – A ENTREPRENEURSHIP - Introduction
2nd Concept /Meaning and its need
3rd Qualities and functions of entrepreneur
2nd
4th barriers in entrepreneurship
5th Sole proprietorship
6th partnership forms of business organisations
3rd
7th Schemes of assistance by entrepreneurial support agencies at National, State District
level
8th organisation: NSIC, NRDC
9th DC, MSME, SIDBI
4th
10th NABARD
11th Commercial Banks
12th SFC’s TCO, KVIB, DIC
5th
13th Technology Business Incubators (TBI) and Science and Technology Entrepreneur
Parks
14th TEST -1
15th 2. Market Survey and Opportunity Identification
6th
16th Scanning of the business environment
17th Salient features of National and State industrial policies
18th resultant business opportunities
7th
19th Types
20th conduct of market survey
21th Assessment of demand and supply in potential areas of growth
8th
22th Identifying business opportunity
23th Considerations in product selection
24th Assignment- 1 NSIC, NABARD, DIC
9th
25th Project report Preparation - Preliminary project report
26th Detailed project report including technical, economic and market feasibility
27th Common errors in project report preparations
22
10th
28th Exercises on preparation of project report
29th TEST-1
30th SECTION –B MANAGEMENT 4. Introduction to Management
11th
31th Definitions and importance of management Functions of management: Importance
and process of planning, organising, staffing, directing and controlling
32th Principles of management (Henri Fayol, F.W. Taylor) Concept and structure of an
organisation
33th
Types of industrial organisations
a) Line organisation
b) Line and staff organisation
c) Functional Organisation
12th
34th Assignment-2 project report
35th 5. Leadership and Motivation
36th
a) Leadership
· Definition and Need
· Qualities and functions of a leader
· Manager Vs leader
· Types of leadership
13th
37th
b) Motivation
· Definitions and characteristics
· Factors affecting motivation
· Theories of motivation (Maslow, Herzberg, Douglas, McGregor)
38th 6. Management Scope in Different Areas
39th
a) Human Resource Management
· Introduction and objective
· Introduction to Man power planning, recruitment and selection
· Introduction to performance appraisal methods
b) Material and Store Management
· Introduction functions, and objectives
· ABC Analysis and EOQ
14th
40th
c) Marketing and sales
· Introduction, importance, and its functions
· Physical distribution · Introduction to promotion mix
· Sales promotion
41th
d) Financial Management
· Introductions, importance and its functions
· Elementary knowledge of income tax, sales tax, excise duty, custom duty
and VAT
42th Assignment-3 abc analysis
15th 43th 7. Miscellaneous Topics
a) Customer Relation Management (CRM)
23
· Definition and need
· Types of CRM
44th
b) Total Quality Management (TQM)
· Statistical process control
· Total employees Involvement
· Just in time (JIT)
c) Intellectual Property Right (IPR)
· Introductions, definition and its importance
· Infringement related to patents, copy right, trade mark
45th TEST- 3
24
NAME OF FACULTY : VISITING FACULTY
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 6th
SUBJECT : INSPECTION & QUALITY CONTROL
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : LECTURES -04 , PRACTICALS -02
Week Theory Practical LECTURE
DAY TOPIC PRACTICAL
DAY TOPIC
1st 1st 1. Inspection
1st Use of dial indicator for
measuring taper
2nd Introduction, units of measurement 3rd Standards for measurement and
interchangeability 4th International, national and company
standard 2nd 5th Line and wavelength standards
2nd Use of combination set
6th Planning of inspection: what to inspect? When to inspect
7th Who should inspect? Where to inspect? 8th Types of inspection: remedial,
preventive and operative inspection 3rd 9th Incoming, in-process and final
inspection. Study of factors influencing the quality of manufacture
3rd Use of bevel protector 10th ASSIGNMENT-1 , TYPE OF STANDARDS
11th 2. Measurement and Gauging 12th Basic principles used in measurement
4th 13th Gauging
4th Use of sine bar 14th Mechanical, optical 15th Electrical and electronic 16th Study of various measuring instruments
5th 17th Calipers, micrometers
5th Measurement of thread
characteristic using vernier
18th Dial indicators, surface plate, straight edge
19th Try square, protectors
20th Sine bar, clinometer
6th 21th Comparators – mechanical, electrical and pneumatic
6th Measurement of thread
characteristic using gauges 22th Slip gauges, tool room microscope,
profile projector. 23th Limit gauges: plug, ring, snap, taper,
thread, height, depth, form, feeler, wire
25
and their applications for linear, angular, surface, thread and gear measurements, gauge tolerances.
24th Geometrical parameters and errors: Errors & their effect on quality,
7th 25th concept of errors
7th revision of previous
practicals
26th measurement of geometrical parameter such as straightness, flatness and parallelism
27th Study of procedure for alignment tests on lathes
28th drilling and milling machines. 8th 29th Testing and maintenance of measuring
instruments 8th
Use of slip gauge in measurement of center
distance between two pins 30th TEST-1 31th 3. Statistical Quality Control 32th Basic statistical concepts
9th 33th empirical distribution and histograms
9th types of slip gauges 34th frequency, mean, mode, standard
deviation 35th normal distribution 36th binomial and Poisson, Simple- examples
10th 37th Introduction to control charts,
10th Use of tool maker’s
microscope 38th namely X, R, P and C charts 39th their applications 40th Sampling plans
11th 41th selection of sample size, method of taking samples
11th Use of comparator. 42th frequency of samples 43th Inspection plan format and test reports 44th ASSIGNMENT-2 , NUMERICALS
12th 45th TEST-2
12th Plot frequency distribution for 25 turned components.
46th 4. Modern Quality Concepts 47th Concept of total quality management
(TQM) 48th National and International Codes
13th 49th ISO-9000
13th Plot frequency distribution for 50 turned components.
50th concept 51th its evolution 52th QC tools
14th 53th Introduction to Kaizen, 5S
14th With the help of given data,
plot X, R,
54th ASSIGNMENT-3 , ISO 9000
55th 5. Instrumentation
56th Measurement of mechanical quantities
26
15th 57th displacement, vibration
15th With the help of given data,
plot P and C charts
58th frequency, pressure temperature by electro mechanical transducers of resistance
59th capacitance & inductance type 60th TEST-3
27
NAME OF FACULTY : Er. DEVERDER SINGH
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 6th
SUBJECT : INDUSTRIAL ENGG.
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/PRACTICAL) : LECTURES -04
Week Theory
LECTURE DAY
TOPIC
1st 1st 1. Productivity
2nd Introduction to productivity
3rd Factors affecting productivity
4th Measurement of productivity
2nd 5th Causes of low productivity
6th Methods to improve productivity
7th Assignment- 1
8th 2. Work study
3rd 9th Definition
10th Scope of work study
11th Inter-relation between method study and work measurement
12th Human aspects of work study
4th 13th Role of work study in improving productivity.
14th Assignment- 2
15th Block diagram of work study
16th Test-1
5th 17th 3. Method study
18th Objectives
19th Procedure for method analysis
20th Information collection
6th 21th Recording techniques
22th 4. Motion analysis
23th Principles of motion analysis
24th Therbligs
7th 25th Simo charts
26th Normal work area
27th Design of work places
28th Ergonomics
8th 29th Test-2
30th 5. Work measurement
31th Objectives
32th Work measurement techniques
28
9th 33th Stop watch time study;
34th Principle, equipment used and procedure
35th Systems of performance rating;
36th Calculation of basic times;
10th 37th Various allowances;
38th Calculation of standard time
39th Work sampling, standard data and its usage.
40th Assignment-3
11th 41th 6. Wages and incentive schemes
42th Introduction to wages, wage payment for direct and indirect labour
43th Wage payment plans and incentives,
44th Various incentive plans, incentives for indirect labour.
12th 45th 7. Production planning and control
46th Introduction, objectives and components (functions) of p.p.c,
47th Advantages of production planning and production control, stages of p.p.c
48th Process planning, routing, scheduling, dispatching and follow up,
13th 49th Routing purpose, route sheets, scheduling – purpose, machine loading chart
50th Gantt chart, dispatching – purpose, and procedure, follow up –purpose and procedure
51th Cpm/pert technique, drawing of simple networks
52th Critical time calculation
14th 53th Production control in job order, batch type and continuous type of productions
54th Difference between these controls
55th 8. Estimating and costing - introduction, purpose/functions of estimating
56th Costing concept, ladder and elements of cost
15th 57th Difference between estimation and costing
58th Overheads and their types, estimation of material cost
59th Estimation of cost for machining processes, numerical problems.
60th Test-3