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Lenses, Light Sources, & Optical Systems

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Page 1: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

Lenses, Light Sources,& Optical Systems

Page 2: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

Now part of IDEX Health & Science, Melles Griot continues to provide high-quality, best-in-class products and innovative solutions for lens assemblies, light sources, and optical systems

Lenses Fully customized lens solutions at competitive prices

Diffraction-limited performance for high-NA, wide-FOV imaging and ultra-precise laser beam control systems

Superior quality and repeatability in volume production

Light Sources Highly configurable platforms to quickly meet customer needs

Manufacturing verification via measurement of beam geometry at point of customer’s work

We put laser light where you want it and how you want it

Optical Systems Integrated capability – from photon emission to collection

Vertically integrated organization – optics, coatings, mechanical, electrical, software, metrology, testing, systems – all within one company

Customer Need: We work in close collaboration throughout our process to deliver a solution that meets your requirements for performance, cost, and quality.

Engineering: Our seasoned design and development teams represent disciplines in laser physics, optical design, thin-film coating technology, mechanical and thermal management, electronics, software development, manufacturing, and quality engineering.

Prototype to Volume Production: Our engineering team works with you from concept through production support, resulting in systems that work the first time and can be directly transitioned to production.

COMPREHENSIVE, COLLABORATIVE DEVELOPMENT PROCESS

Your Design Partner

We are the market leader in providing “enabling” optical systems,

vertically integrated from laser and optical components through

system design, manufacturing, and metrology. We combine deep

technical expertise with creative engineering teams who understand

how to bring product ideas to market successfully for leading OEM

customers worldwide.

Page 3: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

Reliable by Design − Fueled by Innovation

We take on projects at any level of design maturity, using our

collaborative approach and years of experience to optimize

all aspects of the system design. By working closely with you

throughout the design process, we ensure your project’s

success from birth throughout the lifetime of the project. It

is our conviction that designs cannot be done in a vacuum

and interaction with both internal and external customers is

encouraged at every step. Through close collaboration with

all functional groups including Fabrication, Assembly, and

Test, our designs are always completed with an eye toward

manufacturability and production. When you work with us,

you can be certain you are receiving a high value product

optimized for your application.

Our long-term relationships with market leaders and innovators in Life Sciences, Medical, Semiconductor, and other communities around the word help us understand the product performance attributes that are important to your application.

Multi-wavelength laser light engine with modular cartridge design for easy field upgrades.

Static and thermal Finite Element Analysis of an optical element and a mount design.

Optical Design Opto-mechanical concept Final integrated design

OUR COLLABORATIVE PROCESS KEEPS YOU

INVOLVED, INFORMED, AND AHEAD OF YOUR

TIME LINES TO OUT-COMPETE THE MARKET.

Page 4: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

LET US DESIGN A CUSTOM-ENGINEERED OPTICAL SOLUTION FOR YOU

We combine advanced optical

technology with decades of

experience in critical applications,

and our global manufacturing and

engineering support are ready

to take you from first designs to

ongoing marketplace success.

Optical Solutions to Meet your Need

Lenses & Components Cost-effective, precision optical components, custom designed for your product.

Lens Assemblies Multielement lens assemblies, precision-crafted and tested to meet your exact

performance requirements.

Electro-optical Assemblies Fully integrated light engines, custom-engineered and calibrated to deliver the

light precisely where and how you need it.

Optomechanical Assemblies Fully assembled optical units, mounted and calibrated to perform in your product.

Complete Optical Systems Complete photonic solutions, from the light source to the detector, ready to plug

into your instrument.

1

2

3

Lens Solutions

Get Exactly the Imaging Performance you NeedMicroscope objectives are a critical

component in high-performance

optical systems as they determine

the image information content

that can be acquired, hence the

sensitivity, accuracy and throughput

of the instrument. However, most

commercial objectives available and

in use today were not designed for a

specific application. They are generally

optimized for best performance at

the center of the field of view (FOV),

and color correction is either limited

or enhanced over a broad wavelength

range in the most expensive

objectives. And they generally exhibit

high variability and thermal sensitivity,

falling to meet today’s demanding

instrument repeatability requirements.

Another limitation is the difficulty to

precisely quantify or model the

actual performance of available

off-the-shelf objectives.

Gain a competitive edge with our custom objectives

Stop compromising! Melles Griot is

happy to work with you to provide a

cost-competitive custom microscope

objective solution that is ideally suited

to your specific application.

By specifically addressing each of your

requirements, our custom objective

designs create differentiation that

ultimately reduces your overall

system complexity while significantly

improving performance compared to

off-the-shelf objective solutions.

High-NA, wide-FOV, diffraction-limited resolution performance

Outstanding wavefront, color and distortion correction over the entire FOV

Customization for your optical and physical requirements, including telecentricity, laser damage threshold and thermal sensitivity

Superior repeatability and guaranteed performance from prototype through high-volume production

Full flexibility and control over your overall system design

Page 5: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

Unequaled repeatability and scalability result from integrated metrology in the ATS 200 alignment turning machine (photo courtesy of TRIOPTICS GmbH)

Both the positioning accuracy and the volume requirements need to be taken into account to deliver an opto-mechanical solution fully optimized for performance, manufacturability and cost.

Lens Assembly Techniques and PerformanceAt Melles Griot we know that each optical system is unique, and we employ

different assembly techniques and mounting strategies for each one, from simple

drop-in lens assemblies, to complex integrated optomechanical systems with

critical alignment and mechanical stability requirements. We have developed

a proprietary suite of lens assembly techniques to balance and match the

performance and budgetary requirements of our customers.

Conventional drop-in and cell mounted techniques provide a cost effective solution for lower precision/performance multielement lenses

Melles Griot Proprietary Exact Placement technology enables micron level mounting accuracy for the highest performing systems

Alignment turning provides a solution that balances performance close to the performance of Exact Placement technology at a fraction of the price

Each lens assembly is delivered with actual performance and characterization data at functional wavelengths

We use state-of-the-art manufacturing techniques and processes, along with the

most advanced measuring metrology tools and vertically integrated production

capabilities. The result is a robust and reliable product, with superior and consistent

system-level performance from prototypes to high volume production.

By working closely with our customers, we have routinely taken challenging

projects successfully, meeting aggressive timelines and cost constraints, and

delivered optimal solutions for the most demanding applications ranging from

semiconductor inspection and metrology to high-throughput subcellular imaging

in life science and medical instrumentation.

2

20

200

Drop-in

Alignment Turning

Prec

isio

n (µ

m)

Volume

10 100 1,000 10,000

Conventional Cell-mounting

Exact Placement

Element Centering Capability

Lower Performance Increased Performance

Element Centering Capability35

30

25

20

15

10

5

0Typical Drop-in

AssemblyConventional Cell-mounted

Assembly (with active element alignment)

Precision Cell-mounted Assembly with Alignment Turning

Melles Griot proprietary Exact Placement Technology

Cen

trat

ion

Err

or (µ

m)

Page 6: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

1

3

Light Source Solutions

Put Light Where You Want it − How You Want it

Compact and Efficient Diode Laser Modules

Diode laser modules provide extremely compact and reliable sources of laser

light with minimal heat generation and maximum resistance to mechanical shock

and vibration. Most operate in a single transverse mode and provide linearly

polarized output.

Our standard Diode Laser Systems

provide excellent output power

and pointing stability from an ultra-

compact laser head. This is achieved

through state-of-the art thermal

management, which improves

performance and reliability in

harsh environments.

Custom Diode Laser Systems for

OEM applications can be configured

for direct analog and/or digital

modulation, eliminating the cost,

complexity, and alignment challenges

associated with external modulators.

We also specialize in custom-tailored

beam profiles that deliver the

precise spot you need at the point of

work, dramatically reducing system

complexity and cost—and significantly

improving system performance.

We offer a wide variety of

diode, DPSS, and gas lasers

to meet your application

needs from Next Generation

Sequencing, Cytometry,

Spectroscopy, Microscopy,

Fluorescence, Holography,

Interferometry, to Displays.

Features Superior beam pointing stability

Low optical noise characteristics

Excellent power stability over operation temperature

Internal controller

Circular or elliptical output

Wide range of wavelengths

Closed loop power stability

RS232 and USB interface

Adjustable power

Analog and digital modulation

Available Laser Wavelengths (nm)

Max

imum

Po

wer

(mW

)

10

100

1,000

10,000

780

685

670

635

633

561

543

505

488

473

457

405

642

660

520

650

532

514

425

830

440

LED

365

280

590

DIODE

GASDPSS

Page 7: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

Stable, Reliable Solid-state Laser Sources

We first began manufacturing DPSS lasers for over 20 years. These devices

provide compact and reliable sources of laser light with minimal heat generation

and maximum resistance to mechanical shock and vibration.

Standard DPSS Laser Systems from

Melles Griot provide excellent output

power and pointing stability from a

compact laser head. This is achieved

through state-of-the art thermal

management and current control,

which improves performance and

reliability in harsh environments.

Fiber Optic Beam Delivery is available

for most products, in addition to

free-space beam delivery. With single-

mode fiber core sizes of approximately

4 microns, maintaining alignment,

and the resulting power efficiency

and stability can be challenging. We

address this by incorporating the

fiber launch components inside the

laser head, and maintaining them at

the same temperature as the laser

itself. The result is stable power and

efficient coupling – over time, over

temperature, and during mechanical

shock and vibration.

Features Superior beam pointing stability

Low optical noise characteristics

Excellent power stability over operating temperature

Low power consumption

Long lifetime solid state design

Closed loop power stability

RS232 interface

The World’s Leading Supplier of Helium Neon Lasers

As the worlds leading supplier of Helium Neon lasers, we offer a broad selection

of products for applications requiring unmatched M2 performance, narrow line

width, stable frequency, and long operating lifetimes at affordable prices.

Products include 543 nm green

and 633 nm red with randomly or

linearly polarized output. We also

offer frequency stabilized models

with stability better than 1 MHz.

The standard product offering has

full turnkey systems including the

laser head and controller, and for

OEM’s we offer plasma tubes or

custom-tailored configurations.

If you already use HeNe lasers from

another supplier and require service

spares or field replacements, it is

highly likely that we offer a product

with drop-in compatibility.

Helium neon lasers continue to be

a design solution for applications

requiring frequency stability, excellent

beam quality, long operating lifetime,

and an economical price point. If you

are currently using Helium neon lasers

and are considering a transition to

solid-state devices, our Applications

Engineers are ready to discuss

your requirements.

Wavelength Delivered Power

457 nm 300 mW

488 nm 50 mW

532 nm - Low Power 20 mW

532 nm - High Power 3 Watts

561 nm 50 mW

FOR FULL SPECIFICATIONS VISIT IDEX-HS.COM/LASERS

Page 8: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

FIGURE 1 Conventional Beam Combining approach

FIGURE 2 Cartridge-based laser assembly incorporating light source, beam conditioning optics, polarization control, modulation & beam steering.

FIGURE 3 Our lasers and assemblies are designed for stable pointing performance over large temperature ranges.

OUR PROCESS INCLUDES

EXTENSIVE DESIGN VALIDATION

INCLUDING MECHANICAL SHOCK

AND VIBRATION, THERMAL AND

HUMIDITY TESTING, REGULATORY

APPROVALS AND CERTIFICATIONS

AS APPROPRIATE TO ENSURE

ROBUST AND RELIABLE

PERFORMANCE.

Field-proven Beam-combining SolutionsIf your application requires the integration of multiple light sources, we offer

a field-proven experience base to help you. Figure 1 represents a conventional

beam-combining approach.

Lasers are mounted in conjunction with beam-conditioning optics to deliver the

required spot size at the working location. This may include optical isolators,

modulation components, spectral filters and / or polarization rotators. Optics and

mounts for beam-steering and beam combining are required, both of which must

be precisely located and maintained over time and temperature to deliver stable

performance. The high component count adds cost by way of a higher purchased-

part count, supply chain complexities, inventory carrying cost, quality control costs,

assembly time, tolerance stack-up, and optical efficiency. The completed assembly

must maintain its alignment over time and temperature – wherever and whenever

your customer chooses to operate it.

Figure 2 represents a laser cartridge-based approach. This is particularly effective if

you have an application where you need to add or change laser wavelengths to an

existing system in the field.

By purchasing an integrated system, consisting of a laser, beam conditioning

optics, polarization and spectral control, modulation components (if required)

and beam-steering into a precision-aligned cartridge, your components count is

dramatically reduced. The time you spend procuring, inspecting, assembling,

and testing drops considerably, and field serviceability improves exponentially.

The end result is a plug-and-play cartridge that delivers the wavelength and power

you want, at a defined point in space, reliably and precisely over time, temperature

and shipping and handling.

Figure 3 represents the ultimate in integrated light engines. A significant

departure from “bolt-together” light engines, this is a completely monolithic,

hands-free approach.

The hermetically sealed design, combined with our patented beam-combiner

and ground-breaking mechanical design results in rock-solid stability when

subjected to mechanical shock, vibration, and temperature changes. All laser,

polarization control, spectral control, and beam steering components are held

at the same temperature in an ultra-compact package, which delivers pointing

stability better than 5 µrad per ºC, ultra-low optical noise and outstanding power

stability. Customized beam profiles, focal distances and modulation parameters are

available per your OEM requirements.

Light Source Solutions

Page 9: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

When you need a complete optical system at the core of your life science or other high-performance instrument, our expertise in all aspects of optics combined with our proven design-through-manufacturing approach is your solution

WE ARE COMMITTED TO YOUR PRODUCT & BUSINESS SUCCESS

Systems engineering always requires tradeoffs to be made

and these decisions have significant consequences in terms

of performance, price, and reliability. This maxim is just

as true for an optical system – where illumination optics,

imaging optics, spectral optics, an autofocus system, a

detection system, and all other supporting optical, opto-

mechanical, and electronic components required to

interface the system to the overall instrument must work

flawlessly together time after time. Don’t risk bolting

together parts that weren’t designed with one another in

mind. Let us design and build a fully integrated system for

your instrument.

DICHROIC BEAMSPLITTER

FOLDING MIRROR

DICHROIC BEAMSPLITTER

LASER LIGHT ENGINE

FILTER TUBE LENS

FILTER TUBE LENS

FILTER TUBE LENS

DICHROIC BEAMSPLITTER

AUTOFOCUS SENSORSUBSYSTEM

MICROSCOPE OBJECTIVE

SAMPLE

FOCUSSTAGE

LASER LIGHT ENGINE

3 Laser Modules with Integrated Beam Conditioning Optics and Filters

Custom-tailored Beam Shaping

Can Include Flat-top Homogenizer & Speckle Reducer

Multi-wavelength Monolithic Combiner

CAMERA

CAMERA

CAMERA

System Solutions

Page 10: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

OBJECTIVE STAGE

OBJECTIVE

FILTERS

ILLUMINATOR (expanded view on next page)

AUTOFOCUS MODULE

FILTER WHEELMIRROR ASSEMBLY

TUBE LENSCAMERAS

Systems Designed to Balance Performance and Cost

Illumination Optics

As experts in illumination delivery

systems, we specialize in custom-

tailored beam profiles that deliver the

precise spot you need at the point of

work, dramatically reducing system

cost and complexity – and significantly

improving system performance. To

achieve this high level of precision

and repeatability, we have become

vertically integrated for close control

of the most critical components

while minimizing production lead-

times. From in-house superpolishing

capabilities to dedicated ion-beam

sputtering (IBS) thin-film coating

chambers for coating intracavity

optics, we ensure high quality critical

components for both prototype

development and production

platforms alike.

simulate “as-built” complete optical

systems, including stray-light analysis

and FEA modeling for resonance,

thermal, and mechanical stress

effects. Coupled with advanced

component-through-assembly

fabrication experience and system-

level thinking, this approach ensures

that the end-product is fully optimized

for manufacturability, cost, and

performance, that can be directly

transitioned to production.

By bringing together expert system

design, vertically integrated state-of-

the-art manufacturing capabilities, and

extensive optical metrology under one

roof, we can take on projects at any

level of design maturity, and quickly

bring them to market. Ultimately, with

our long history and customer-centric

culture, we provide the solutions you

need in order to differentiate and

outperform your competition.

Imaging Optics

We employ multiple lens assembly

techniques, from our proprietary

“Exact Placement” approach for

the most demanding, sub-micron

tolerance systems, to our new,

state-of-the-art “Alignment Turning”

capability for cost-effective, high-

performance assemblies in higher

volumes. These, combined with the

implementation of unique solutions

such as magneto-rheological finishing

(MRF) post-processing and real-

time, interferometrically controlled

aberration compensation, ensure

outstanding and consistent system-

level performance.

Optoelectromechanical Integration

Through our innovation, in-depth

know-how, and unique set of technical

competencies, our designs represent

the very best solution for each

application. We design and accurately

System Solutions

Page 11: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

13

Case Study

The above diagrams showcase a prototype developed for a

next-generation fluorescence-based life science instrument.

Multi-wavelength LED & Laser Based Light Engine

High brightness multi-color illumination in a compact & fully integrated design

Customized beam shaping with highly uniform flat-top profile, speckle reducer

Outstanding reliability & power stability

Optomechanical Integration

Design-for-manufacturability with precision integrated system alignment

Robust and innovative adjustment mechanisms

Low-stress and ultra-stable optical mounts

Control of stray light, thermal sensitivity, resonant frequencies and mechanical stress

Upgradeability and compact foot print

Optimized Fluorescence Imaging

High-performance filters enable multi-color imaging with best sensitivity and spectral purity

Close partnership with our sister-company Semrock

Custom Objective Solution with Imaging Tube Lens

High-NA wide-FOV with diffraction limited resolution

Guaranteed performances over the entire FOV and all spectral bands, including extra low distortion and minimized variability between channels

Superior unit-to-unit repeatability

Electromechanical Integration

We have established partnerships with industry leaders for motion control, sensors, cameras and control electronics

Developed high precision laser autofocus system with fast piezo stage to compensate for flow cell variations

Designed to image on next-gen large format camera

Full Product Qualification

Full control over the entire system with extensive end-to-end simulation and design validation

Wavefront characterization of the complete system at the operating wavelengths

Dedicated test station to measure “as-used” imaging quality and autofocus performance

Environmental and product reliability testing

ELECTRIC INTERFACE

4 LASER LED MODULES

LASER LED DRIVE ELECTRONICS

DICHROIC BEAM COMBINERS

SQUARE FLAT-TOP BEAM-SHAPER

AUXILIARY LENS TO LAUNCH LIGHT INTO OBJECTIVE

Page 12: Lenses, Light Sources, & Optical Systems€¦ · light sources, and optical systems Lenses ... Melles Griot Proprietary Exact Placement technology enables micron ... delivered optimal

Global Leaders

We are a strong force of committed people and innovative products for your complete pathway, continually increasing our product offering, expanding our market relevance by connecting to new customers, and positioning ourselves as global leaders in optofluidics engineering.

Worldwide OptofluidicsAs a global company, IDEX Health & Science has an international network of direct sales professionals and distribution partners in place to provide personal service to every customer. Our experts are ready to visit your operation, assess your needs, and develop intelligent solutions for your challenges.

Corporate ResponsibilityIDEX Health & Science is committed to preserving the environment. Our continuous improvement programs hold our facilities accountable to reduce waste, prevent pollution, and conserve resources. Many products comply with REACH and RoHS regulations.

North AmericaBristol, CT, USACarlsbad, CA, USAMiddleboro, MA, USA

Oak Harbor, WA, USARochester, NY, USA

Rohnert Park, CA, USAWallingford, CT, USA

EuropeErlangen, Germany

AsiaSaitama, JapanShanghai, China

Beijing, China

Looking for the right partner to realize your next project? Contact our application engineers today at [email protected] or [email protected]

Optical Systems 55 Science Parkway, Rochester NY 14620 | +1 585 244 7220

Laser Systems 2051 Palomar Airport Road, 200 Carlsbad, CA 92011 | +1 760-438-2131

For More Information Visit

idex-hs.com/optics

©2017 IDEX Health & Science LLC. IDX2561