Legacy Hardware and Software Upgrade Overview

• Hardware Upgrade Overview 20 minutes

• Legacy Application Import Tool 60 minutes

• Add Quantum Ethernet DIO drops 45 minutes

• Add new X80 Ethernet DIO drops 45 minutes

•LL984 Editor and Unity Overview 60 minutes

Legacy Upgrade Agenda

Customer Concerns

Wire and power systems last more than 50 years.

PLC’s last only 20 - 25 years, at best .

… if you don’t need to

Why re-wire?

Why re-program the software application ?

Your customers can achieve Risk Mitigation through proven Upgrade Products and Tools

Purpose of the Upgrade Products and Tools.

... re-use existing Field Wiring while upgrading to the latest Unity Quantum or M340 PLC’s

● No disturbing the existing field wiring

● Virtually eliminates wiring debug

● Update to the latest Quantum or M340 I/O

● Uses the same panel footprint and mounting

To enable installed base users to…

Purpose of the Upgrade Products and Tools.

…re-use the LL984 application on the new Unity Quantum or M340 platforms

● Upgrade the PLC to the Unity Quantum or M340 platform

● Import the 984 applications seamlessly into Unity

● Support the 984 instruction set

● Support the 984 execution behavior

● Create a 6th Editor in Unity, bringing the key features of 984 programming into Unity Pro

To enable installed base users to…

Purpose of the Upgrade Products and Tools.

upgrade S908 RI/O to Ethernet RI/O while maintaining the Quantum I/O.

Replace the existing Proprietary S908 RI/O network with Deterministic Ethernet communications.

To enable installed base users to…

Save prior manpower investment in wiring and debug– existing I/O field wiring is not removed

Save prior Investment in 984 LL application development – highly evolved applications are retained

No Risk Upgrade – applications are imported versus converted– greatly reduced commissioning– Field Wiring is retained with the use of prewired cables and QWA’s (Quick Wiring Adaptors)– limited wiring debug

Plant Operators/Maintenance use the same interface– Unity 984LL editor has the same look and feel

(7 x 11 nodes)– This means limited or no training

Future proof– Unity Hardware– Unity Software– Ethernet RI/O and DI/O

Reduced cost of ownership– Increased reliability & uptime

Unique Value Propositions (UVPs).

Hardware Upgrade Overview

Upgrading a Legacy I/O system to Quantum or M340

• 200 Series to Quantum I/O Upgrade • 500 Series to Quantum I/O Upgrade• 800 Series to Quantum I/O Upgrade• SY/MAX to Quantum I/O Upgrade

Hardware I/O Upgrade SY/MAX Software Conversion Service is

Available• Compact 984 to M340 I/O Upgrade

• Module Upgrade to Modicon® Quantum™ with:

– Rack Replacements– Prewired Cable Assemblies

• Quickly converts to Quantum I/O without disturbing field wiring

• Minimizes conversion time per module

• Prewired Cable assemblies are validated assuring no wiring mistakes

• Uses the same panel footprint and mounting holes

Before After

200 Series to Quantum I/O Upgrade

200 Series to Quantum I/O Upgrade

Step 1 Step 2 Step 3 Step 4

Remove modules and field wiring trough/ connector assembly.

Remove original mounting assembly and replace with the new assembly.

Install field wiring trough/ connector assembly and attach prewired cable assemblies.

Install swing arm assembly, install modules and attach prewired cable connectors.

200 Series to Quantum I/O Upgrade

• Module Upgrade to Modicon® Quantum™ with:– Prewired Cable

Assemblies

• Quickly converts to Quantum I/O without disturbing field wiring

• Minimizes conversion time per module

• Prewired Cable assemblies are validated assuring no wiring mistakes

500 Series to Quantum I/O Upgrade

Before

After

800 Series to Quantum I/O Upgrade

● Module Upgrade to Modicon® Quantum™ with:

– Rack Replacement with Swing Arm Assembly

– Prewired Cable Assemblies

● Quickly converts to Quantum I/O without disturbing field wiring

● Minimizes conversion time per module

● Prewired Cable assemblies are validated assuring no wiring mistakes

● Uses the same panel footprint and mounting holes

● Four step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours

Before

SY/MAX to Quantum I/O UpgradeQuick Wiring Adapters (QWA)

●QWA connects directly to SY/MAX terminal blocks

●Quickly converts to Quantum I/O without disturbing field wiring

●Minimizes conversion time per module

●QWA circuit boards are validated assuring no wiring mistakes

After

SY/MAX to Quantum I/O Upgrade

The Software Conversion is a “Pay For” service:• It is an Automated Tool which:

– Minimizes error versus manual conversion.– Minimizes the cost of the conversion.

• All SY/Max Remote I/O can be run under Unity.– Exchange the processor to Quantum and keep all I/O.

• SY/Max instructions are converted to native Unity code.• Convert to M340!

– Less expensive I/O. • Documentation is converted

– Easier for operators.• Same look and feel

– Easier on operators.

SY/MAX Software Conversion Service

Before

After

Compact 984 to M340 I/O UpgradeQuick Wiring Adapters (QWA’s)

●QWA’s connect Compact terminal blocks directly to M340 modules

●Quickly converts to M340 I/O without disturbing field wiring

●Minimizes conversion time per module

●QWA circuit boards are validated assuring no wiring mistakes

Compact to M340 I/O Upgrade

• Significantly minimizing downtime during Upgrade.

• Upgrading to Quantum I/O

– Without field wiring changes

– Without panel modifications

• Upgrading Compact to M340

– Without field wiring changes

– Without panel modifications

• Validated Pre Assembled cable harnesses and QWA’s

– Eliminates field wiring issues between the original field connector and new I/O module.

Minimize your Upgrade Risk by:

What are the UVPs of these Products and Tools?

• Hardware Upgrade Overview 20 minutes

• Legacy Application Import Tool 60 minutes

• Add Quantum Ethernet DIO drops 45 minutes

• Add new X80 Ethernet DIO drops 45 minutes

•LL984 Editor and Unity Overview 60 minutes

Legacy Upgrade Agenda